Split type connection multi-wire cutting machine rack and downward pressing type multi-wire cutting equipment

By designing a split-type multi-wire cutting machine frame and a down-type multi-wire cutting equipment, using supporting columns, lifting screws and cutting mechanisms, the problems of cumbersome and heavy parts of the existing equipment and time-consuming and labor-intensive replacement of accessories are solved. The flexibility and stability of the equipment are achieved, the cost is reduced, and the cutting efficiency is improved.

CN222201172UActive Publication Date: 2024-12-20HUAIAN TIANJING INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202420092092.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-15
Publication Date
2024-12-20
Estimated Expiration
2034-01-15

AI Technical Summary

Technical Problem

The overall components of existing diamond wire stone cutting equipment are cumbersome and heavy, which makes it time-consuming and labor-intensive to replace consumable accessories and increase costs.

Method used

A split-type multi-wire cutting machine frame and down-pressure multi-wire cutting equipment are designed, using support columns, lifting screw mechanisms, cutting mechanisms, retracting and laying mechanisms, and the integrated castings are formed to realize Flexibility and convenience of replacement of equipment.

Benefits of technology

It solves the problem of cumbersome and heavy equipment components and the time-consuming and labor-intensive replacement of accessories, reduces costs, and achieves stable cutting operations through lifting and lowering movement and evenly arranging the diamond wires.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a split type connection multi-wire cutting machine frame and pressing type multi-wire cutting equipment, which comprises two supporting stand columns and two connecting cross beams, and the two connecting cross beams are respectively and fixedly connected to the sides, close to each other, of the two supporting stand columns. The supporting stand column comprises a stand column body, a lifter supporting piece, a stand column connecting cross beam, a cutting mechanism guide rail movement guide, a lifting lead screw mechanism and a movement assembly dustproof cover, and the lifter supporting piece is fixedly connected to the top of the stand column body. The supporting stand column, the connecting cross beam, the lifting lead screw mechanism, the cutting mechanism, the main body frame, the cutting roller, the tension arm, the first motor end base, the axle box, the take-up and pay-off mechanism, the second motor, the take-up and pay-off motor base, the take-up and pay-off wheel, the bearing, the wire arranging mechanism, the wire arranging lead screw and the deviation rectifying device are used in cooperation. The problems that overall parts of existing equipment in the market are tedious and cumbersome, replacement of consumables and accessories is troublesome and labor-consuming, and the cost is increased are solved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of diamond wire cutting, and in particular relates to a split-type connected multi-wire cutting machine frame and a downward-pressed multi-wire cutting device. Background Art

[0002] At present, diamond wire cutting is widely used in cutting photovoltaic silicon wafers, sapphire, graphite, magnetic materials and other industries. The objects processed by the popular diamond wire cutting are all artificial materials with uniform materials, uniform specifications and small sizes. The diamond wire stone cutting machine uses diamond wire to process natural stone or other large-sized materials. Naturally mined stone has many special features compared to the artificial materials cut by traditional diamond wire cutting.

[0003] If you want to use diamond wire to cut stone and achieve good results, the equipment needs to meet the requirements of ultra-large processing size, ultra-high stability, and extremely low wire breakage rate. Therefore, the size and weight of the overall frame of the diamond wire stone cutting equipment will be much larger than that of the traditional diamond wire cutting equipment. The larger size makes the equipment more susceptible to the vibration of the machine itself, so large multi-wire cutting machines are required to have a stronger body structure.

[0004] The problems with the prior art are that the overall components of existing equipment on the market are complicated and bulky, and it is time-consuming and labor-intensive to replace consumable accessories, which increases the cost. Utility Model Content

[0005] In response to the problems existing in the prior art, the utility model provides a split-type connected multi-wire cutting machine frame and a downward-pressed multi-wire cutting device, which has the advantages of overall flexibility of the equipment and easy replacement of consumables. It solves the problem that the overall components of existing equipment on the market are cumbersome and bulky, and it is troublesome and labor-intensive to replace consumable accessories, thereby increasing costs.

[0006] The utility model is implemented as follows: a split-type connected multi-wire cutting machine frame and a downward-pressed multi-wire cutting device, comprising:

[0007] Two supporting columns and two connecting beams, wherein the two connecting beams are respectively fixedly connected to the sides of the two supporting columns close to each other;

[0008] The supporting column includes a column, an elevator support, a column connecting beam, a cutting mechanism guide rail motion guide, a lifting screw mechanism and a motion component dust cover. The elevator support is fixedly connected to the top of the column, the column connecting beam is fixedly connected to the right side of the column by bolts, the cutting mechanism guide rail motion guide is fixedly connected to the inner side of the column, the lifting screw mechanism is fixedly connected to the top of the column, the motion component dust cover is fixedly connected to the inner side of the column, and the surface of the cutting mechanism guide rail motion guide is slidably connected with the cutting mechanism.

[0009] As a preferred embodiment of the utility model, the lifting screw mechanism includes a first motor, a steering gear and a screw lifter, the steering gear is fixedly connected to the middle part of the top of the column, the first motor is fixedly connected to the left side of the steering gear, the screw lifter is fixedly connected to the front and rear sides of the steering gear, and is connected to the screw extending from the steering gear.

[0010] As a preferred embodiment of the utility model, the cutting mechanism includes a main frame, a cutting roller, a wire-retracting and -unreeling mechanism, a wire-arranging mechanism, a tension arm, a first motor end seat and an axle box, the main frame is slidably connected to the surface of the guide rail movement guide of the cutting mechanism, the cutting roller is fixedly connected to the inner side of the main frame, the wire-retracting and -unreeling mechanism is fixedly connected to the outer side of the main frame, the wire-arranging mechanism is fixedly connected to the outer side of the main frame and is located at the top of the wire-retracting and -unreeling mechanism, the tension arm is fixedly connected to the outer side of the main frame, the first motor end seat is fixedly connected to the front side of the main frame, the side of the first motor end seat close to the cutting roller is connected to the cutting roller, and the axle box is rotatably connected to the main frame.

[0011] As a preferred embodiment of the utility model, the retractable wire mechanism includes a second motor, a retractable wire motor seat and a retractable wire wheel, the retractable wire motor seat is fixedly connected to the outer side of the main frame by bolts, the second motor is fixedly connected to the rear side of the retractable wire motor seat, a bearing is provided inside the retractable wire motor seat, a side of the bearing close to the second motor is fixedly connected to the output end of the second motor, and the retractable wire wheel is fixedly connected to the other end of the bearing.

[0012] As a preferred embodiment of the utility model, the wire arrangement mechanism includes a wire arrangement screw and a deflection correction, the wire arrangement screw is fixedly connected to the outer side of the main frame by bolts, the deflection correction is fixedly connected to the outer side of the main frame by bolts, and the deflection correction is located below the wire arrangement screw.

[0013] As a preferred embodiment of the present invention, the main frame is formed in one piece by integral casting, and the wire-retracting and -releasing mechanism, the wire-arranging mechanism, the tension arm and the cutting roller are all assembled on the main frame.

[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0015] 1. The utility model solves the problem that the overall components of existing equipment on the market are cumbersome and heavy, and it is troublesome and labor-intensive to replace consumable accessories, which increases the cost.

[0016] 2. The utility model is provided with a lifting screw mechanism, which can drive the main frame to move up and down, thereby driving the cutting mechanism on the surface of the main frame to move.

[0017] 3. The utility model is provided with a cutting mechanism, which enables the objects to be processed to be cut, thereby meeting the user's vision requirements.

[0018] 4. The utility model is provided with a wire-retracting and -releasing mechanism, which can make the diamond wire rewind back and forth, thereby achieving cutting.

[0019] 5. The utility model can arrange the retracted and released wires evenly by providing a wire arrangement mechanism, thereby facilitating the rewinding of the diamond wire.

[0020] 6. The utility model is formed in one piece by integrally casting the main frame, and the stability of the equipment operation can be ensured by adopting the form of integral casting. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a three-dimensional structural schematic diagram of the device provided by the embodiment of the utility model;

[0022] Figure 2 It is a three-dimensional structural schematic diagram of a support column and a lifting screw mechanism provided by an embodiment of the utility model;

[0023] Figure 3 It is a partial three-dimensional schematic diagram of a cutting mechanism provided by an embodiment of the utility model from a first viewing angle;

[0024] Figure 4 It is a partial three-dimensional schematic diagram of the second viewing angle of the cutting mechanism provided by the embodiment of the utility model;

[0025] Figure 5 It is a three-dimensional structural schematic diagram of a wire-retracting and -releasing mechanism provided by an embodiment of the utility model;

[0026] Figure 6 The utility model embodiment provides Figure 3 A partial enlarged view of point A in the middle.

[0027] In the figure: 1. Support column; 101. Column; 102. Lifting machine support; 103. Column connecting beam; 104. Cutting mechanism guide rail motion guide; 2. Connecting beam; 3. Lifting screw mechanism; 301. First motor; 302. Steering gear; 303. Screw lift; 4. Motion component dust cover; 5. Cutting mechanism; 501. Main frame; 502. Cutting roller; 503. Tension arm; 504. First motor end seat; 505. Axle box; 6. Pay-off and reeling mechanism; 601. Second motor; 602. Pay-off and reeling motor seat; 603. Pay-off and reeling wheel; 604. Bearing; 7. Wire arrangement mechanism; 701. Wire arrangement screw; 702. Deviation correction. DETAILED DESCRIPTION

[0028] In order to further understand the content, features and effects of the utility model, the following embodiments are given as examples and described in detail with reference to the accompanying drawings.

[0029] The structure of the utility model is described in detail below in conjunction with the accompanying drawings.

[0030] like Figures 1 to 6 As shown, the embodiment of the utility model provides a split-type connected multi-wire cutting machine frame and a downward-pressed multi-wire cutting device, including:

[0031] Two supporting columns 1 and two connecting beams 2, wherein the two connecting beams 2 are respectively fixedly connected to the sides of the two supporting columns 1 that are close to each other;

[0032] The supporting column 1 includes a column 101, an elevator support 102, a column connecting beam 103, a cutting mechanism guide rail motion guide 104, a lifting screw mechanism 3 and a motion component dust cover 4. The elevator support 102 is fixedly connected to the top of the column 101, the column connecting beam 103 is fixedly connected to the right side of the column 101 by bolts, the cutting mechanism guide rail motion guide 104 is fixedly connected to the inner side of the column 101, the lifting screw mechanism 3 is fixedly connected to the top of the column 101, the motion component dust cover 4 is fixedly connected to the inner side of the column 101, and the surface of the cutting mechanism guide rail motion guide 104 is slidably connected to the cutting mechanism 5.

[0033] refer to Figure 1 and Figure 2 The lifting screw mechanism 3 includes a first motor 301, a diverter 302 and a screw lift 303. The diverter 302 is fixedly connected to the middle of the top of the column 101, the first motor 301 is fixedly connected to the left side of the diverter 302, and the screw lift 303 is fixedly connected to the front and rear sides of the diverter 302, and is connected to the screw extending from the diverter 302.

[0034] By adopting the above solution, the utility model can drive the main frame 501 to move up and down by setting the lifting screw mechanism 3, thereby driving the cutting mechanism 5 on the surface of the main frame 501 to move.

[0035] refer to Figure 1 , Figure 3 and Figure 4 The cutting mechanism 5 includes a main frame 501, a cutting roller 502, a wire-retracting mechanism 6, a wire-arranging mechanism 7, a tension arm 503, a first motor end seat 504 and an axle box 505. The main frame 501 is slidably connected to the surface of the cutting mechanism guide rail motion guide 104, the cutting roller 502 is fixedly connected to the inner side of the main frame 501, the wire-retracting mechanism 6 is fixedly connected to the outer side of the main frame 501, the wire-arranging mechanism 7 is fixedly connected to the outer side of the main frame 501 and is located at the top of the wire-retracting mechanism 6, the tension arm 503 is fixedly connected to the outer side of the main frame 501, the first motor end seat 504 is fixedly connected to the front side of the main frame 501, the first motor end seat 504 is connected to the cutting roller 502 on one side close to the cutting roller 502, and the axle box 505 is rotatably connected to the main frame 501.

[0036] By adopting the above solution, the utility model can cut the objects to be processed by setting the cutting mechanism 5, so as to meet the user's vision requirements.

[0037] refer to Figure 3 and Figure 5 The retractable wire mechanism 6 includes a second motor 601, a retractable wire motor seat 602 and a retractable wire wheel 603. The retractable wire motor seat 602 is fixedly connected to the outer side of the main frame 501 by bolts. The second motor 601 is fixedly connected to the rear side of the retractable wire motor seat 602. A bearing 604 is arranged inside the retractable wire motor seat 602. The side of the bearing 604 close to the second motor 601 is fixedly connected to the output end of the second motor 601, and the retractable wire wheel 603 is fixedly connected to the other end of the bearing 604.

[0038] By adopting the above solution, the utility model can play the function of rewinding the diamond wire back and forth by setting the wire-retracting and -releasing mechanism 6, so as to achieve cutting.

[0039] refer to Figure 3 and Figure 6 The wire arrangement mechanism 7 includes a wire arrangement screw rod 701 and a correction device 702 . The wire arrangement screw rod 701 is fixedly connected to the outer side of the main frame 501 by bolts. The correction device 702 is fixedly connected to the outer side of the main frame 501 by bolts. The correction device 702 is located below the wire arrangement screw rod 701 .

[0040] By adopting the above solution, the utility model can arrange the retracted and released wires evenly by providing the wire arrangement mechanism 7, thereby facilitating the rewinding of the diamond wire.

[0041] refer to Figure 3 and Figure 6 The main frame 501 is formed as a whole by integral casting, and the wire-retracting and -releasing mechanism 6 , the wire-arranging mechanism 7 , the tension arm 503 and the cutting roller 502 are all assembled on the main frame 501 .

[0042] By adopting the above solution, after the main frame 501 is integrally cast as a whole, the utility model can ensure the stability of the equipment operation by adopting the form of an integral casting.

[0043] The working principle of this utility model:

[0044] The diamond wire reciprocates through the reciprocating rotation of the wire retracting and unwinding wheel 603, and the tension is adjusted by the tension arm 503. At the same time, the first motor 301 in the lifting mechanism is started, driving the steering gear 302 and the screw lift 303 to operate, and then the operation of the screw lift 303 drives the main frame 501 in the cutting mechanism 5 to feed downward, so that grinding is continuously generated between the diamond wire and the product to perform cutting movement.

[0045] To sum up: the split-type connected multi-wire cutting machine frame and the downward pressure multi-wire cutting equipment, by setting supporting columns 1, columns 101, elevator supports 102, column connecting beams 103, cutting mechanism guide rail motion guides 104, connecting beams 2, lifting screw mechanisms 3, first motors 301, diverters 302, screw elevators 303, motion component dust cover 4, cutting mechanisms 5, main frames 501, cutting rollers 502, tension arms 503, first motor end seats 504, axle boxes 505, wire-reeling mechanisms 6, second motors 601, wire-reeling motor seats 602, wire-reeling wheels 603, bearings 604, wire-arranging mechanisms 7, wire-arranging screws 701 and deviation correction devices 702, solves the problem that the overall components of existing equipment on the market are cumbersome and bulky, and it is troublesome and labor-intensive to replace consumable accessories, which increases costs.

[0046] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0047] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A split-type connected multi-wire cutting machine frame and a downward-pressed multi-wire cutting device, It is characterized in that include: Two supporting columns (1) and two connecting beams (2), wherein the two connecting beams (2) are respectively fixedly connected to the sides of the two supporting columns (1) that are close to each other; The support column (1) comprises a column (101), an elevator support member (102), a column connecting crossbeam (103), a cutting mechanism guide rail motion guide (104), an elevator screw mechanism (3) and a motion component dust cover (4), wherein the elevator support member (102) is fixedly connected to the top of the column (101), the column connecting crossbeam (103) is fixedly connected to the right side of the column (101) by bolts, the cutting mechanism guide rail motion guide (104) is fixedly connected to the inner side of the column (101), the elevator screw mechanism (3) is fixedly connected to the top of the column (101), the motion component dust cover (4) is fixedly connected to the inner side of the column (101), and the surface of the cutting mechanism guide rail motion guide (104) is slidably connected to the cutting mechanism (5).

2. A split-type connected multi-wire cutting machine frame and a downward-pressed multi-wire cutting device as claimed in claim 1, Features: The lifting screw mechanism (3) comprises a first motor (301), a steering gear (302) and a screw lift (303); the steering gear (302) is fixedly connected to the middle of the top of the column (101); the first motor (301) is fixedly connected to the left side of the steering gear (302); the screw lift (303) is fixedly connected to the front and rear sides of the steering gear (302) and is connected to the screw extending from the steering gear (302).

3. A split-type connected multi-wire cutting machine frame and a downward-pressed multi-wire cutting device as claimed in claim 1, Features: The cutting mechanism (5) comprises a main frame (501), a cutting roller (502), a wire-retracting and -releasing mechanism (6), a wire-arranging mechanism (7), a tension arm (503), a first motor end seat (504) and an axle box (505); the main frame (501) is slidably connected to the surface of a cutting mechanism guide rail motion guide (104); the cutting roller (502) is fixedly connected to the inner side of the main frame (501); the wire-retracting and -releasing mechanism (6) is fixedly connected to the outer side of the main frame (501); The wire arrangement mechanism (7) is fixedly connected to the outer side of the main frame (501) and is located on the top of the wire retracting and releasing mechanism (6); the tension arm (503) is fixedly connected to the outer side of the main frame (501); the first motor end seat (504) is fixedly connected to the front side of the main frame (501); the side of the first motor end seat (504) close to the cutting roller (502) is connected to the cutting roller (502); and the axle box (505) is rotatably connected to the main frame (501).

4. A split-type connected multi-wire cutting machine frame and a downward-pressed multi-wire cutting device as claimed in claim 3, Features: The retractable wire mechanism (6) comprises a second motor (601), a retractable wire motor seat (602) and a retractable wire wheel (603); the retractable wire motor seat (602) is fixedly connected to the outside of the main frame (501) by means of bolts; the second motor (601) is fixedly connected to the rear side of the retractable wire motor seat (602); a bearing (604) is provided inside the retractable wire motor seat (602); a side of the bearing (604) close to the second motor (601) is fixedly connected to the output end of the second motor (601); and the retractable wire wheel (603) is fixedly connected to the other end of the bearing (604).

5. A split-type connected multi-wire cutting machine frame and a downward-pressed multi-wire cutting device as claimed in claim 3, Features: The wire arrangement mechanism (7) comprises a wire arrangement screw rod (701) and a deflection correction device (702); the wire arrangement screw rod (701) is fixedly connected to the outside of the main frame (501) by means of bolts; the deflection correction device (702) is fixedly connected to the outside of the main frame (501) by means of bolts; the deflection correction device (702) is located below the wire arrangement screw rod (701).

6. A split-type connected multi-wire cutting machine frame and a downward-pressed multi-wire cutting device as claimed in claim 4, Features: The main frame (501) is integrally formed by integral casting, and the wire-reeling and -reeling mechanism (6), the wire-arranging mechanism (7), the tension arm (503) and the cutting roller (502) are all assembled on the main frame (501).

Citation Information

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