Photovoltaic adhesive film mixing device
The photovoltaic film mixing device addresses mixing ratio errors and discharging issues through a scraper mechanism and inclined design, ensuring thorough discharge and efficient production.
Patent Information
- Application Number
- CN202420883609.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-26
AI Technical Summary
Conventional photovoltaic film mixing devices face issues with residual dead zones leading to mixing ratio errors, slow discharging speeds, and material adherence to the mixing tank walls, affecting production efficiency and quality.
A photovoltaic film mixing device with a rotating scraper mechanism and inclined receiving box design to facilitate thorough mixing, fast discharging, and prevent material adherence, utilizing a motor-driven rotating shaft with scrapers and a cylinder-rack-gear system for efficient material handling.
Enables quick and complete discharge of materials, ensuring uniform mixing and high production efficiency by scraping off adhered materials and preventing splashing, thereby improving product quality.
Smart Images

Figure CN222201183U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic adhesive films, and specifically relates to a photovoltaic adhesive film mixing device. Background Art
[0002] The photovoltaic film industry generally uses conical mixers for mixing ingredients. This is mainly because traditional horizontal ribbon mixers have a serious residual dead zone problem when feeding materials. Mixing between batches can easily cause large errors in the mixing ratio, which affects the product quality of the photovoltaic film. Therefore, the industry currently generally uses column mixers for mixing and stirring.
[0003] The Chinese patent publication with the patent number CN219634224U discloses a mixing device for producing photovoltaic module films. By setting a distribution rod, the fixed particles falling from the feed port can be spread more evenly, and by setting a heat conducting rod, the stirring rod can be more even during stirring.
[0004] The above device achieves the purpose of making the material mixing more uniform, but the method of discharging the film through the discharging pipe during discharging has the phenomenon of slow discharging speed, which affects the production efficiency of the film. In addition, since the viscosity of the film itself is relatively high, it is easy to adhere to the inner wall of the mixing tank, resulting in incomplete discharging. Therefore, a photovoltaic film mixing device is proposed. Utility Model Content
[0005] The utility model aims to provide a photovoltaic film mixing device, which has the characteristics of quickly leading out the film by dumping, fast discharging speed and scraping off the film adhered to the tank body by a scraper, so as to discharge the material thoroughly.
[0006] The utility model aims to provide a photovoltaic film mixing device, comprising a base, the upper end surface of the base is fixedly connected to two vertical plates distributed front and rear, a mixing tank is arranged between the two vertical plates, the front and rear ends of the mixing tank are fixedly connected to rotating shafts, the other ends of the two rotating shafts are respectively movably connected to the two vertical plates through bearings, a gear is fixedly connected to the outer wall of the rotating shaft at the rear end, a support plate is fixedly connected to the right end surface of the vertical plate at the rear end, a cylinder is installed on the right end surface of the support plate, the output end of the cylinder passes through the support plate and is fixedly connected to a rack, and the rack is meshingly connected to the gear.
[0007] In order to facilitate mixing of materials, as a preferred photovoltaic film mixing device of the utility model, a motor is installed on the front end face of the mixing tank, the output end of the motor passes through the mixing tank and is fixedly connected to a rotating shaft, and a plurality of evenly distributed scrapers are fixedly connected to the outer wall of the rotating shaft, and a plurality of evenly distributed rectangular grooves are opened on the outer walls of the plurality of scrapers.
[0008] In order to facilitate the discharge of materials, as a preferred photovoltaic film mixing device of the utility model, the upper end surface of the base is fixedly connected to two front and rear distributed fixing plates, a receiving box is fixedly connected between the two fixing plates, and the front end surface of the receiving box is connected to a discharge pipe.
[0009] In order to facilitate the closure of the mixing tank and prevent material splashing during stirring, as a preferred photovoltaic film mixing device of the utility model, the upper end surface of the base is fixedly connected to an "L"-shaped bracket, and an electric push rod is installed on the upper end surface of the bracket. The output end of the electric push rod passes through the bracket and is fixedly connected to a top cover.
[0010] In order to prevent the material from adhering to the inner wall of the mixing tank, as a preferred photovoltaic film mixing device of the utility model, the plurality of scrapers are in contact with the inner wall of the mixing tank.
[0011] In order to facilitate the discharge of the materials in the receiving box, as a preferred photovoltaic film mixing device of the utility model, the bottom end of the receiving box is inclined.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0013] The utility model can pour the mixed materials into the receiving box through the cooperation of the cylinder, the rack, the gear, the rotating shaft and the mixing tank, so as to achieve the purpose of quickly leading out the film and achieving a fast discharging speed;
[0014] When discharging, the materials adhering to the inner wall of the mixing tank can be scraped off through the cooperation of the motor, rotating shaft and scraper, so as to achieve the purpose of complete discharging. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is the overall structure diagram of the utility model;
[0016] Figure 2 It is a top view of the structure of the utility model;
[0017] Figure 3 This is a structural diagram of the scraper of the utility model.
[0018] In the figure: 1. base; 2. vertical plate; 3. rotating shaft; 4. motor; 5. mixing tank; 6. gear; 7. rack; 8. support plate; 9. cylinder; 10. fixed plate; 11. receiving box; 12. feeding pipe; 13. bracket; 14. electric push rod; 15. top cover; 16. scraper; 17. rectangular groove; 18. rotating shaft. DETAILED DESCRIPTION
[0019] See also Figures 1 to 3A photovoltaic film mixing device comprises a base 1, the upper end surface of the base 1 is fixedly connected to two vertical plates 2 distributed front and back, a mixing tank 5 is arranged between the two vertical plates 2, the front and rear ends of the mixing tank 5 are fixedly connected to a rotating shaft 3, the other ends of the two rotating shafts 3 are respectively movably connected to the two vertical plates 2 through bearings, a gear 6 is fixedly connected to the outer wall of the rear end rotating shaft 3, a support plate 8 is fixedly connected to the right end surface of the rear end vertical plate 2, a cylinder 9 is installed on the right end surface of the support plate 8, the output end of the cylinder 9 passes through the support plate 8 and is fixedly connected to a rack 7, and the rack 7 is meshed with the gear 6.
[0020] In this embodiment: when discharging, the cylinder 9 can drive the rack 7 to move, the movement of the rack 7 can drive the gear 6 to rotate, the rotation of the gear 6 can drive the two rotating shafts 3 and the mixing tank 5 to rotate, and the mixing tank 5 is tilted, so that the material can be quickly discharged, so that the mixing tank 5 can be used continuously, achieving the purpose of fast discharging speed and high production efficiency.
[0021] As a technical optimization solution of the utility model, a motor 4 is installed on the front end face of the mixing tank 5, the output end of the motor 4 passes through the mixing tank 5 and is fixedly connected to a rotating shaft 18, a plurality of evenly distributed scrapers 16 are fixedly connected to the outer wall of the rotating shaft 18, and a plurality of evenly distributed rectangular grooves 17 are opened on the outer walls of the plurality of scrapers 16.
[0022] In this embodiment: the motor 4 drives the rotating shaft 18 to rotate, thereby driving the multiple scrapers 16 to rotate. When mixing, the materials can be stirred and mixed by the multiple scrapers 16. When discharging, the materials adhered to the inner wall of the mixing tank 5 can be scraped off by the multiple scrapers 16, so as to achieve the purpose of complete discharging.
[0023] As a technical optimization solution of the utility model, the upper end surface of the base 1 is fixedly connected to two front and rear distributed fixing plates 10, a receiving box 11 is fixedly connected between the two fixing plates 10, and the front end surface of the receiving box 11 is connected to a feeding pipe 12.
[0024] In this embodiment, the receiving box 11 can store the materials in the mixing tank 5 and play a role of transfer. The materials in the receiving box 11 can be discharged through the discharge pipe 12.
[0025] As a technical optimization solution of the utility model, the upper end surface of the base 1 is fixedly connected with an "L"-shaped bracket 13, and the upper end surface of the bracket 13 is installed with an electric push rod 14. The output end of the electric push rod 14 passes through the bracket 13 and is fixedly connected with a top cover 15.
[0026] In this embodiment, the top cover 15 can be driven to move by the electric push rod 14, and the mixing tank 5 can be closed by abutting the top cover 15 against the mixing tank 5 to prevent the material from splashing out.
[0027] As a technical optimization solution of the present invention, the plurality of scrapers 16 are all in contact with the inner wall of the mixing tank 5 .
[0028] In this embodiment, by bringing multiple scrapers 16 into contact with the inner wall of the mixing tank 5 , materials adhering to the inner wall of the mixing tank 5 can be easily scraped off.
[0029] As a technical optimization solution of the present invention, the bottom end of the receiving box 11 is inclined.
[0030] In this embodiment, the bottom end of the receiving box 11 is tilted to facilitate the material in the receiving box 11 to be discharged.
[0031] Working principle: When using the mixing tank 5, the materials to be mixed are put into the mixing tank 5, and then the motor 4 drives the rotating shaft 18 to rotate, thereby driving the multiple scrapers 16 to rotate, and the materials can be stirred and mixed through the multiple scrapers 16;
[0032] When discharging, the cylinder 9 can drive the rack 7 to move, the movement of the rack 7 can drive the gear 6 to rotate, the rotation of the gear 6 can drive the two rotating shafts 3 and the mixing tank 5 to rotate, and the mixing tank 5 is tilted, so that the material can be quickly discharged, and then the material adhering to the inner wall of the mixing tank 5 is scraped off by multiple scrapers 16, so as to achieve the purpose of thorough discharging and fast discharging speed.
[0033] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A photovoltaic film mixing device, comprising a base (1), characterized in that: The upper end surface of the base (1) is fixedly connected to two vertical plates (2) distributed front and back, a mixing tank (5) is arranged between the two vertical plates (2), the front and rear ends of the mixing tank (5) are fixedly connected to a rotating shaft (3), the other ends of the two rotating shafts (3) are respectively movably connected to the two vertical plates (2) through bearings, a gear (6) is fixedly connected to the outer wall of the rear end rotating shaft (3), a support plate (8) is fixedly connected to the right end surface of the rear end vertical plate (2), a cylinder (9) is installed on the right end surface of the support plate (8), the output end of the cylinder (9) passes through the support plate (8) and is fixedly connected to a rack (7), and the rack (7) is meshed with the gear (6).
2. A photovoltaic film mixing device according to claim 1, characterized in that: A motor (4) is installed on the front end surface of the mixing tank (5); the output end of the motor (4) passes through the mixing tank (5) and is fixedly connected to a rotating shaft (18); a plurality of evenly distributed scrapers (16) are fixedly connected to the outer wall of the rotating shaft (18); and a plurality of evenly distributed rectangular grooves (17) are formed on the outer walls of the plurality of scrapers (16).
3. The photovoltaic film mixing device according to claim 1, characterized in that: The upper end surface of the base (1) is fixedly connected to two front-to-rear distributed fixing plates (10), a receiving box (11) is fixedly connected between the two fixing plates (10), and the front end surface of the receiving box (11) is connected to a feeding pipe (12).
4. The photovoltaic film mixing device according to claim 1, characterized in that: An "L"-shaped bracket (13) is fixedly connected to the upper end surface of the base (1), an electric push rod (14) is installed on the upper end surface of the bracket (13), and the output end of the electric push rod (14) passes through the bracket (13) and is fixedly connected to a top cover (15).
5. The photovoltaic film mixing device according to claim 2, characterized in that: The plurality of scrapers (16) are all in contact with the inner wall of the mixing tank (5).
6. A photovoltaic film mixing device according to claim 3, characterized in that: The bottom end inside the receiving box (11) is arranged tilted.
