Hemispherical particle cooling forming equipment

By designing a hemispherical particle cooling molding equipment, using components such as coolant and scraper plates, the problem of irregular shape during the cooling process of antistatic particles is solved, and the shape uniformity of the particle products and the convenience of the equipment are improved.

CN222201228UActive Publication Date: 2024-12-20JIANGXI JIAHUA NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202323574695.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-27
Publication Date
2024-12-20
Estimated Expiration
2033-12-27

AI Technical Summary

Technical Problem

The existing antistatic particle cooling device causes irregular shape dents and corrugations on the surface of the particle during the cooling process, affecting the shape uniformity of the particle products.

Method used

A hemispherical particle cooling forming equipment was designed. By guiding the cooling conveyor belt into the cooling tank equipped with coolant, the cooling liquid was used to coolant for uniform cooling, and the particles were collected and filtered using scraper plates and filters to avoid Shape differences caused by uneven cooling.

Benefits of technology

It achieves uniform cooling of the particle surface, improves the uniformity of product shape, and improves the convenience of use of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides semispherical particle cooling forming equipment, and relates to the technical field of particle cooling equipment. The cooling forming equipment comprises a cooling conveying belt, the starting end of the cooling conveying belt is located at the discharging end of a liquid product production machine, a cooling groove is formed in the side, away from the product production machine, of the cooling conveying belt, cooling liquid is contained in the cooling groove, and the cooling conveying belt penetrates through the cooling groove and is partially immersed in the cooling liquid; a scraping plate is arranged at the tail end, located in the conveying direction of the cooling conveying belt, of the cooling tank and slidably abuts against the upper surface of the cooling conveying belt, a filtering frame is rotationally arranged in the cooling tank, and a filtering net is arranged on the filtering frame and used for fishing the formed particles. According to the utility model, the surfaces of particles being cooled can be uniformly cooled, the shape change of the surfaces of the particles caused by non-uniform temperature change and impact is avoided, and the shape uniformity of the product particles is favorably improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of particle cooling equipment, in particular to a hemispherical particle cooling and forming equipment. Background Art

[0002] Antistatic particles are a commonly used functional additive in the field of organic polymers. For example, adding antistatic particles during PE processing can give PE plastics better antistatic properties. Therefore, antistatic particles are often melted and added to product raw materials in the form of particles when used. This requires that when producing antistatic particles, the antistatic particles should be produced as granular substances with relatively consistent shapes.

[0003] The Chinese utility model patent with authorization announcement number CN202911051U discloses a cooling device for an antistatic particle production line, including an aluminum alloy conveyor belt with a water cooling device and an antistatic particle production machine. The feeding end of the aluminum alloy conveyor belt extends into the antistatic particle production machine, and an air-cooling bracket is placed around the aluminum alloy conveyor belt. The air-cooling channel cover is buckled on the air-cooling bracket and covers the surface of the aluminum alloy conveyor belt; the air supply duct of the refrigeration unit is connected to the air-cooling channel cover corresponding to the antistatic particle production machine, and the air inlet duct of the refrigeration unit is connected to the air-cooling channel cover corresponding to the discharge port of the aluminum alloy conveyor belt.

[0004] However, when the above-mentioned cooling device cools the antistatic particles, the air cooling equipment blows air on the particles being cooled and formed, which causes irregular dents and ripples to appear on the surface of the particles, thereby affecting the shape uniformity of the final particle product. Therefore, it is urgent to provide a solution to improve this problem. Utility Model Content

[0005] The utility model aims to provide a hemispherical particle cooling and forming device, which can improve the uniform cooling of the surface of the particles being cooled, avoid shape changes caused by uneven temperature changes and impacts on the particle surface, and is beneficial to improving the shape uniformity of the product particles.

[0006] The utility model provides a hemispherical particle cooling and forming device, comprising a cooling conveyor belt whose starting end is located at the unloading end of a liquid product production machine, a cooling trough is arranged on the side of the cooling conveyor belt away from the product production machine, the cooling trough has a coolant, and the cooling conveyor belt passes through the cooling trough and is partially immersed in the coolant; the cooling trough is arranged at the end of the conveying direction of the cooling conveyor belt, and the scraper plate is in sliding contact with the upper surface of the cooling conveyor belt, and a filter frame is rotatably arranged in the cooling trough, a filter screen is arranged on the filter frame, and the filter screen is used to scoop the formed particles.

[0007] The utility model provides a hemispherical particle cooling and forming device, which can evenly cool the surface of the particles being formed by the coolant by guiding the cooling conveyor belt into a cooling tank filled with coolant, thereby avoiding shape differences caused by uneven cooling of the surface of the product particles. At the same time, the use of a scraper plate is conducive to collecting the formed product particles in the cooling tank and collecting the particles through a filter screen, which is conducive to improving the ease of use of the overall equipment.

[0008] Optionally, a cooling circulation device is provided in the cooling tank, and the cooling circulation device is used to connect the cooling tank with an external liquid storage container, and the cooling circulation device is used to circulate the coolant externally.

[0009] Optionally, a scraping bevel is provided on the side of the scraper plate that is in sliding contact with the cooling conveyor belt, and the scraper plate is located on the side of the scraping bevel and is in sliding contact with the cooling conveyor belt.

[0010] Optionally, the portion of the cooling conveyor belt immersed in the coolant is in sliding contact with the inner wall of the cooling trough, and a temporary storage space is formed between the portion of the cooling conveyor belt immersed in the coolant and the inner wall of the cooling trough, the temporary storage space is used to store product particles scraped off by the scraper plate, and the scraper plate is rotatably arranged in the temporary storage space.

[0011] Optionally, the cooling trough is provided with a drying roller rotatably disposed at the scraper plate, and the drying roller is located on one side of the scraper plate along the conveying direction of the cooling conveyor belt, and the drying roller is in rotational contact with the surface of the cooling conveyor belt.

[0012] Optionally, a plurality of drying rollers are provided, and the plurality of drying rollers are symmetrically arranged on both sides of the cooling conveyor belt and are in rotational contact with the surface of the cooling conveyor belt. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a front view of a hemispherical particle cooling and forming device in an embodiment of the utility model;

[0014] Figure 2 This is a cross-sectional view of an embodiment of the utility model to highlight the internal structure of the cooling tank;

[0015] Figure 3 This is a top view of an embodiment of the utility model that highlights the internal structure of the cooling tank.

[0016] Description of reference numerals:

[0017] 1. Frame; 2. Cooling conveyor belt; 4. Cooling trough; 5. Guide pressure wheel; 6. Scraper plate; 7. Scraper angle; 8. Drying roller; 9. Temporary storage space; 10. Filter rack; 11. Filter screen; 12. Liquid product production machine. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Unless otherwise defined, the technical terms or scientific terms used herein should be understood by people with general skills in the field to which the utility model belongs. "Including" and similar words used in this article mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects.

[0019] See also Figures 1 to 3 The embodiment of the utility model provides a hemispherical particle cooling and forming device, including a frame 1, a cooling conveyor belt 2 is rotatably arranged on the frame 1, and a driving device for driving the cooling conveyor belt 2 to rotate and convey. Specifically, the cooling conveyor belt 2 is made of stainless steel, and the stainless steel material can be used to cool the product, and the driving device can specifically be a rotating motor.

[0020] In fact, the starting end of the conveying direction of the cooling conveyor belt 2 itself is located at the unloading end of the liquid product production machine 12. When the liquid product production machine 12 is discharging, the liquid product will drip onto the cooling conveyor belt 2. Thus, under the cooling effect of the cooling conveyor belt 2, the product in the form of droplets will gradually form into a hemispherical granular product.

[0021] Specifically, the frame 1 is provided with a cooling trough 4 on a side of the cooling conveyor belt 2 relatively far from the liquid product production machine 12, and a plurality of guide pressing wheels 5 are rotatably provided at the opening of the cooling trough 4 and in the cooling trough 4, and the guide pressing wheels 5 are used to guide the cooling conveyor belt 2 into the cooling trough 4. Specifically, the guide pressing wheels 5 are rotatably provided on the side wall of the cooling trough 4, and the guide pressing wheels 5 are rotatably pressed against the side of the cooling conveyor belt 2, thereby preventing the guide pressing wheels 5 from rolling over the cooling product in the middle of the cooling conveyor belt 2.

[0022] Specifically, the cooling tank 4 contains a cooling liquid, and the cooling conveyor belt 2 passes through the cooling tank 4 and is partially immersed in the cooling liquid. The cooling liquid is used to cool the products to be cooled on the cooling conveyor belt 2 entering the cooling tank 4, and the cooling liquid also has a flushing and suspension effect, which can make the products adhered to the surface of the cooling conveyor belt 2 fall off. More specifically, the cooling liquid can be water.

[0023] In some embodiments, the frame 1 is further provided with a cooling circulation device at the cooling tank 4, and the cooling circulation device is used to connect the cooling tank 4 with an external liquid storage container and circulate the coolant externally. By using the cooling circulation device, the temperature of the coolant in the cooling tank 4 can be kept stable, thereby improving the continuous cooling effect of the coolant on the material.

[0024] In some embodiments, a scraper plate 6 is provided at the top of the cooling trough 4 on the frame 1, and the scraper plate 6 is located at the end side of the cooling trough 4 along the conveying direction of the cooling conveyor belt 2, and the scraper plate 6 is in sliding contact with the upper surface of the cooling conveyor belt 2, so that when the cooling conveyor belt 2 passes through the coolant, the scraper plate 6 can scrape off the product particles still adhering to the upper surface of the cooling conveyor belt 2.

[0025] In fact, see Figures 1 to 3 A scraper bevel 7 is provided on the side where the scraper plate 6 slides against the cooling conveyor belt 2, and the scraper plate 6 slides against the cooling conveyor belt 2 on the side located at the scraper bevel 7. The scraper plate 6 can increase its contact area with the cooling conveyor belt 2 through the scraper bevel 7, thereby being more conducive to scraping off product particles adhering to the surface of the cooling conveyor belt 2.

[0026] In some embodiments, see Figures 1 to 3 The frame 1 is located on the side of the cooling trough 4 relatively away from the liquid product production machine 12 and is rotatably provided with multiple drying rollers 8, and the multiple drying rollers 8 are all located on one side of the scraper plate 6 along the conveying direction of the cooling conveyor belt 2, and the multiple drying rollers 8 are all in rotational conflict with the surface of the cooling conveyor belt 2, so that the surface of the cooling conveyor belt 2 can be dried.

[0027] Specifically, the drying roller 8 may have a built-in electric heating wire, which generates heat to dry the surface of the cooling conveyor belt 2. In addition, the drying roller 8 may be wrapped with absorbent products such as absorbent cotton to absorb moisture from the surface of the cooling conveyor belt 2. In fact, multiple drying rollers 8 may use different drying methods, as long as the surface of the cooling conveyor belt 2 can be dried.

[0028] In some embodiments, a plurality of drying rollers 8 are symmetrically arranged on the upper and lower sides of the cooling conveyor belt 2 , so that the moisture on the upper and lower sides of the cooling conveyor belt 2 can be dried.

[0029] In some embodiments, see Figures 1 to 3The portion of the cooling conveyor belt 2 immersed in the coolant is in sliding contact with the inner wall of the cooling tank 4, and a temporary storage space 9 is formed between the portion of the cooling conveyor belt 2 immersed in the coolant and the inner wall of the cooling tank 4. The temporary storage space 9 is used to store the product particles scraped off by the scraper plate 6 and the cooling conveyor belt 2. In fact, since both sides of the cooling conveyor belt 2 are in sliding contact with the inner wall of the cooling tank 4, the product particles are prevented from escaping from the gap, and the product particles can also be concentrated in this area, which is conducive to collecting the product particles.

[0030] Specifically, the cooling trough 4 is located at the temporary storage space 9 and is rotatably provided with a filter rack 10, and the filter rack 10 is cross-shaped, and the filter rack 10 can be rotated on the cooling trough 4 along the conveying direction of the cooling conveyor belt 2, and a filter screen 11 is provided on the filter rack 10, and the filter screen 11 is used to scoop the formed product particles, thereby facilitating the rapid collection of the product particles concentrated in the temporary storage space 9. Specifically, the depth of the filter rack 10 into the cooling trough 4 must be sufficient not to interfere with the movement of the cooling conveyor belt 2.

[0031] Although the embodiments of the present invention are described in detail above, it is obvious to those skilled in the art that various modifications and variations can be made to these embodiments. However, it should be understood that such modifications and variations are within the scope and spirit of the present invention as described in the claims. Moreover, the present invention described herein may have other embodiments and may be implemented or realized in a variety of ways.

Claims

1. A hemispherical particle cooling and molding device, characterized in that: It comprises a cooling conveyor belt whose starting end is located at the unloading end of a liquid product production machine, a cooling trough is arranged on the side of the cooling conveyor belt away from the product production machine, the cooling trough contains coolant, and the cooling conveyor belt passes through the cooling trough and is partially immersed in the coolant; a scraper is arranged at the end of the cooling trough located in the conveying direction of the cooling conveyor belt, and the scraper is in sliding contact with the upper surface of the cooling conveyor belt, and a filter frame is rotatably arranged in the cooling trough, a filter screen is arranged on the filter frame, and the filter screen is used to scoop the formed particles.

2. The hemispherical particle cooling and forming equipment according to claim 1, characterized in that: A cooling circulation device is arranged in the cooling tank, and the cooling circulation device is used to connect the cooling tank with an external liquid storage container, and the cooling circulation device is used to circulate the coolant externally.

3. The hemispherical particle cooling and forming equipment according to claim 1, characterized in that: A scraping angle is provided on the side of the scraper plate that is in sliding contact with the cooling conveyor belt, and the scraper plate is located on the side of the scraping angle that is in sliding contact with the cooling conveyor belt.

4. The hemispherical particle cooling and forming equipment according to claim 1, characterized in that: The portion of the cooling conveyor belt immersed in the coolant slides against the inner wall of the cooling trough, and a temporary storage space is formed between the portion of the cooling conveyor belt immersed in the coolant and the inner wall of the cooling trough, the temporary storage space is used to store product particles scraped off by the scraper plate, and the scraper plate is rotatably arranged in the temporary storage space.

5. The hemispherical particle cooling and forming equipment according to claim 1, characterized in that: The cooling trough is located at the scraper plate and is rotatably provided with a drying roller, and the drying roller is located on one side of the scraper plate along the conveying direction of the cooling conveyor belt, and the drying roller is in rotational conflict with the surface of the cooling conveyor belt.

6. The hemispherical particle cooling and forming equipment according to claim 5, characterized in that: There are multiple drying rollers, and the multiple drying rollers are symmetrically arranged on both sides of the cooling conveyor belt and rotate against the surface of the cooling conveyor belt.

Citation Information

Patent Citations

  • Cooling device for antistatic particle production line

    CN202911051U