Demolding device of motorcycle inner tube vulcanizing machine
By introducing ejection components and protective components into the mold release device of motorcycle inner tube vulcanization machine, the problem of fitting the inner surface between the inner tube and the lower mold is solved, the product quality is improved and the safe operation of the equipment is ensured.
Patent Information
- Application Number
- CN202420144824.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-20
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-01-20
AI Technical Summary
The mold release device of existing motorcycle inner tube vulcanization machines cannot control the fitting of the inner tube and the inner surface of the lower mold separately, which affects the production quality.
A mold release device including an ejection assembly and a protective assembly is designed to achieve ejection of the inner tube by driving the rollers and connecting ropes through the servo motor, and the control panel is protected by the protective assembly to avoid mistouching.
The inner tube and the inner surface of the lower mold are achieved to improve production quality, prevent mechanical mistouching and ensure normal operation.
Smart Images

Figure CN222201779U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of demoulding devices, in particular to a demoulding device for a motorcycle inner tube vulcanizer. Background Art
[0002] Inner tube is commonly known as inner tube. It refers to the annular elastic tube with inner tube valve used to maintain the inner tube pressure. The valve is used to inflate and keep the air pressure in the inner tube. The inner tube should have good air tightness, heat resistance, elasticity, aging resistance and small permanent deformation. It is generally made of butyl rubber.
[0003] The inner tube vulcanizing machine automatically opens and closes the mold to vulcanize the inner tube. The machine heats and pressurizes the mold. It is mainly composed of a machine base, a transmission mechanism, a beam, a gland, a control panel and a steam pipeline.
[0004] Chinese patent document CN218054116U discloses a demoulding device for a motorcycle inner tube vulcanizer, including a base and a bracket arranged on the top of the base, there are two brackets, a support rod is arranged between the two brackets, a hydraulic telescopic device is arranged on the support rod, an upper mold is arranged on the hydraulic telescopic device, a lower mold is arranged below the upper mold, a workbench is arranged at the bottom of the lower mold, the bottom of the workbench is connected to the base, a molding groove is opened on the lower mold, a pop-up device is arranged in the molding groove, the pop-up device includes a molding disk, a hollow fixed block, a piston plate and a spring, a connecting rod is arranged at the bottom of the molding disk, and the molding disk is arranged in the molding groove, the end of the connecting rod away from the molding disk passes through the lower mold and is connected to the piston plate, a spring is arranged at the bottom of the piston plate, the spring is arranged in the hollow fixed block, and the bottom of the hollow fixed block is connected to the workbench. The device can automatically eject the inner tube after the motorcycle is molded, saving time and effort and improving work efficiency; however, the above patent document still has the following defects during implementation:
[0005] Although the above patent can facilitate the demolding of the processed inner tube during implementation, it cannot be independently controlled, so that the processed raw materials cannot fit with the lower part of the inner surface of the lower mold during placement, and need to be squeezed by the upper mold before the mold can be closed, which affects the production quality of the inner tube. Utility Model Content
[0006] The main purpose of the utility model is to provide a demoulding device for a motorcycle inner tube vulcanizer, which can effectively solve the problem that the inner tube cannot contact with the inner surface of the lower mold after being placed and cannot be ejected.
[0007] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0008] A demoulding device for a motorcycle inner tube vulcanizer comprises a frame, an upper mold is movably mounted in the middle of an upper wall on the inner surface of the frame, a hydraulic rod is fixedly mounted in the middle of a lower wall on the inner surface of the frame, a lower mold is fixedly connected to the upper end of the hydraulic rod, a control panel is fixedly mounted on the left front end of the frame, an ejection assembly is arranged at the front of the lower end of the lower mold, and a protective assembly is arranged at the right front end of the control panel.
[0009] Preferably, the ejection assembly includes two concave blocks and a connecting plate, a rectangular hole 1 which is communicated with the left and right parts of the lower end of the lower mold is symmetrically opened on the left and right parts of the lower wall of the inner surface of the lower mold, a circular ring groove which is communicated with the rectangular hole 1 is opened on the lower wall of the inner surface of the lower mold, a rectangular rod is slidably connected to the inner cavities of the two rectangular holes 1, a rectangular hole 2 which is communicated with the lower ends of the concave blocks is opened on the upper ends of the two concave blocks, the inner surface of the rectangular hole 2 is slidably connected to the outer surface of the rectangular rod, the upper ends of the two rectangular rods are commonly connected with a circular ring block, the size and shape of the outer surface of the circular ring block are adapted to the size and shape of the inner surface of the circular ring groove, and the upper ends of the two concave blocks are fixedly connected to the lower end of the lower mold at a place in the rectangular hole.
[0010] Preferably, a servo motor is fixedly connected to the rear end of the connecting plate, an output end of the servo motor is fixedly connected to a rotating rod via a coupling, two rollers are fixedly connected to the outer surface of the rotating rod, and the upper end of the connecting plate is fixedly connected to the front of the lower end of the lower mold.
[0011] Preferably, the lower ends of the two rectangular rods are fixedly connected with connecting ropes, and the ends of the two connecting ropes away from the rectangular rods are wound and connected with rollers.
[0012] Preferably, springs are sleeved on the outer surfaces of the two rectangular rods, and the two ends of the two springs are respectively fixedly connected to the lower end of the circular ring block and the middle part of the upper end of the concave block.
[0013] Preferably, the protective component includes a lifting ring, a concave groove is opened at the right front end of the control panel, the upper and lower walls of the inner surface of the concave groove are rotatably connected to a round rod, and the outer surface of the round rod is fixedly connected to a protective shell.
[0014] Preferably, a fixing strap is fixedly connected to the middle of the left end of the control panel, Velcro 2 is fixedly connected to the left end of the fixing strap, Velcro 1 is fixedly connected to the right end of the fixing strap, Velcro 2 and Velcro 1 are bonded together, and the front end of the pull ring is fixedly connected to the rear end of the fixing strap.
[0015] Preferably, a concave hole block is fixedly connected to the middle part of the left end of the protective shell, and the inner surface length of the concave hole block is greater than the outer surface width of the fixing belt.
[0016] Compared with the prior art, the utility model has the following beneficial effects:
[0017] 1. During the implementation of the utility model, the ejector assembly and the protective assembly are arranged, so that when the lower mold is placing the inner tube, the inner tube can be tightly attached to the inner surface of the lower mold by controlling the ejector assembly. At the same time, after processing, the mold can be demoulded through the ejector assembly, which is convenient for users to use and improves the quality of the product. At the same time, the protective assembly can prevent the staff from accidentally touching the control panel after adjusting the program, thereby causing the machine to fail to operate normally, which is convenient for users to use.
[0018] 2. During the implementation of the utility model, the spring, rectangular rod and connecting rope enable the servo motor to drive the roller to rotate, thereby loosening the tightened connecting rope, so that the circular ring block moves upward under the reaction force of the spring, thereby ejecting the processed inner tube. At the same time, when placing the product to be processed, the connecting rope can be tightened to retract the circular ring block into the inner cavity of the circular ring groove, thereby facilitating the placement of the product and fitting it with the inner surface of the lower mold. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the concave groove structure of the utility model;
[0021] Figure 3 This is a schematic diagram of the circular ring groove structure of the utility model;
[0022] Figure 4 This is a schematic diagram of the circular ring block structure of the utility model;
[0023] Figure 5 This is a schematic diagram of the protective shell structure of the utility model.
[0024] In the figure: 1. frame; 2. upper mold; 3. hydraulic rod; 4. lower mold; 5. control panel; 6. ejector assembly; 61. circular ring groove; 62. rectangular hole one; 63. concave block; 64. rectangular hole two; 65. rectangular rod; 66. connecting rope; 67. connecting plate; 68. servo motor; 69. rotating rod; 610. roller; 611. spring; 612. circular ring block; 7. protective assembly; 71. concave groove; 72. round rod; 73. protective shell; 74. fixing belt; 75. Velcro one; 76. Velcro two; 77. pull ring; 78. concave hole block. DETAILED DESCRIPTION
[0025] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0026] Embodiment 1
[0027] like Figure 1 As shown, a demoulding device of a motorcycle inner tube vulcanizer comprises a frame 1, an upper mold 2 is movably installed in the middle of the upper wall of the inner surface of the frame 1, a hydraulic rod 3 is fixedly installed in the middle of the lower wall of the inner surface of the frame 1, a lower mold 4 is fixedly connected to the upper end of the hydraulic rod 3, a control panel 5 is fixedly installed on the left front end of the frame 1, an ejection assembly 6 is arranged at the front of the lower end of the lower mold 4, and a protective assembly 7 is arranged at the right front end of the control panel 5.
[0028] During the implementation of this embodiment, the inner tube to be processed is placed in the inner cavity of the lower mold 4. At this time, the control panel 5 is used to control the hydraulic rod 3 to move upward, so that the lower mold 4 and the upper mold 2 are molded together, and then the inner tube is processed. After processing, the processed inner tube is ejected by the ejection component 6. At the same time, after the program is adjusted, the control panel 5 can be protected by the protection component 7 to avoid accidental touch.
[0029] Specifically, in order to realize the ejection of the processed motorcycle inner tube from the inner cavity of the lower mold 4, refer to Figure 3 and Figure 4 In this embodiment, the rear end of the connecting plate 67 is fixedly connected to a servo motor 68, and the output end of the servo motor 68 is fixedly connected to a rotating rod 69 through a coupling. Two rollers 610 are fixedly connected to the outer surface of the rotating rod 69, and the upper end of the connecting plate 67 is fixedly connected to the front part of the lower end of the lower mold 4.
[0030] For further information, see Figure 3 and Figure 4 In this embodiment, the lower ends of the two rectangular rods 65 are fixedly connected with connecting ropes 66 , and the ends of the two connecting ropes 66 away from the rectangular rods 65 are wound and connected with the roller 610 .
[0031] For further information, see Figure 3 and Figure 4 In this embodiment, the lower ends of the two rectangular rods 65 are fixedly connected with connecting ropes 66 , and the ends of the two connecting ropes 66 away from the rectangular rods 65 are wound and connected with the roller 610 .
[0032] During the implementation process, the servo motor 68 is started so that the output end of the servo motor 68 drives the rotating rod 69 to rotate, and then drives the roller 610 on the rotating rod 69 to rotate. Under the winding connection, the connecting rope 66 is tightened, and the rectangular rod 65 is pulled to slide in the inner cavities of rectangular hole 1 62 and rectangular hole 2 64 respectively. At this time, the annular block 612 will be pulled to slide on the inner wall of the annular groove 61, and then enter the inner cavity of the annular groove 61, so that the user can put the inner tube to be processed into the lower mold 4.
[0033] For further information, see Figure 3 and Figure 4In this embodiment, springs 611 are sleeved on the outer surfaces of the two rectangular rods 65, and the two ends of the two springs 611 are fixedly connected to the lower end of the circular ring block 612 and the middle part of the upper end of the concave block 63 respectively.
[0034] As can be seen from the above, when the connecting rope 66 is tightened, the spring 611 is in a compressed state under the limiting action of the circular block 612 and the concave block 63. When the inner tube processed inside the lower mold 4 needs to be demolded, the servo motor 68 is reversed to relax the connecting rope 66, and then the circular block 612 is pushed out of the inner tube from the lower mold 4 under the reaction force of the compression of the spring 611.
[0035] The servo motor 68 mentioned above is controlled by a servo control system in the prior art in this solution, which can control the speed, number of rotations and rotation angle of the servo motor 68. In this solution, it is only necessary to make the number of forward and reverse rotations of the servo motor 68 the same.
[0036] Embodiment 2
[0037] This embodiment adds a protection component 7 for protecting the control panel 5 after operation on the basis of the first embodiment, so as to protect the control panel 5 and the buttons thereon after operation.
[0038] Specifically, in order to protect the control panel 5 and the buttons thereon after the operation, refer to Figure 2 and Figure 5 In this embodiment, the protective component 7 includes a lifting ring 77, and a concave groove 71 is opened at the right front end of the control panel 5. The upper and lower walls of the inner surface of the concave groove 71 are rotatably connected to a round rod 72, and the outer surface of the round rod 72 is fixedly connected to a protective shell 73.
[0039] During the implementation process, the protective shell 73 is rotated so that the upper and lower ends of the round rod 72 rotate on the upper and lower walls of the inner surface of the concave groove 71 respectively, and the rotating protective shell 73 covers the front end of the control panel 5 .
[0040] For further information, see Figure 2 and Figure 5 In this embodiment, a fixing belt 74 is fixedly connected to the middle part of the left end of the control panel 5, a Velcro 2 76 is fixedly connected to the left end of the fixing belt 74, a Velcro 1 75 is fixedly connected to the right end of the fixing belt 74, the Velcro 2 76 and the Velcro 1 75 are bonded together, and the front end of the pull ring 77 is fixedly connected to the rear end of the fixing belt 74.
[0041] For further information, see Figure 2 and Figure 5In this embodiment, a concave hole block 78 is fixedly connected to the middle of the left end of the protective shell 73, and the inner surface length of the concave hole block 78 is greater than the outer surface width of the fixing belt 74.
[0042] During the implementation process, the fixing belt 74 is pushed to make the fixing belt 74 pass through the inside of the concave hole block 78. After the fixing belt 74 is tightened, the Velcro 1 75 on the fixing belt 74 is pressed to make the Velcro 1 75 and the Velcro 2 76 adhere to each other, so that the protective shell 73 is fixed on the control panel 5. When the control panel 5 is used, the lifting ring 77 is pulled to make the Velcro 1 75 move away from the Velcro 2 76, the fixing belt 74 leaves the concave hole block 78, and the protective shell 73 is reversed, so that the control panel 5 can be used.
[0043] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A demoulding device for a motorcycle inner tube vulcanizer, comprising a frame (1), characterized in that: An upper mold (2) is movably mounted in the middle of the upper wall of the inner surface of the frame (1); a hydraulic rod (3) is fixedly mounted in the middle of the lower wall of the inner surface of the frame (1); the upper end of the hydraulic rod (3) is fixedly connected to the lower mold (4); a control panel (5) is fixedly mounted on the left front end of the frame (1); an ejection assembly (6) is arranged at the front of the lower end of the lower mold (4); and a protection assembly (7) is arranged at the right front end of the control panel (5).
2. The demoulding device of a motorcycle inner tube vulcanizer according to claim 1, characterized in that: The ejection assembly (6) comprises two concave blocks (63) and a connecting plate (67); the left and right parts of the lower wall of the inner surface of the lower mold (4) are symmetrically provided with rectangular holes (62) which are connected to the left and right parts of the lower end of the lower mold (4); the lower wall of the inner surface of the lower mold (4) is provided with a circular ring groove (61) which is connected to the rectangular hole (62); the inner cavities of the two rectangular holes (62) are slidably connected with rectangular rods (65); the upper ends of the two concave blocks (63) are provided with A second rectangular hole (64) is connected to the lower end of the concave block (63); the inner surface of the second rectangular hole (64) is slidably connected to the outer surface of the rectangular rod (65); the upper ends of the two rectangular rods (65) are commonly connected to a circular ring block (612); the size and shape of the outer surface of the circular ring block (612) are adapted to the size and shape of the inner surface of the circular groove (61); the upper ends of the two concave blocks (63) are fixedly connected to the lower end of the lower mold (4) at the rectangular hole one (62).
3. The demoulding device of a motorcycle inner tube vulcanizer according to claim 2, characterized in that: A servo motor (68) is fixedly connected to the rear end of the connecting plate (67); an output end of the servo motor (68) is fixedly connected to a rotating rod (69) via a coupling; two rollers (610) are fixedly connected to the outer surface of the rotating rod (69); and an upper end of the connecting plate (67) is fixedly connected to the front portion of the lower end of the lower mold (4).
4. The demoulding device of a motorcycle inner tube vulcanizer according to claim 3, characterized in that: The lower ends of the two rectangular rods (65) are fixedly connected with a connecting rope (66), and the ends of the two connecting ropes (66) away from the rectangular rods (65) are wound and connected with the roller (610).
5. The demoulding device of a motorcycle inner tube vulcanizer according to claim 4, characterized in that: The outer surfaces of the two rectangular rods (65) are sleeved with springs (611), and the two ends of the two springs (611) are respectively fixedly connected to the lower end of the circular ring block (612) and the middle part of the upper end of the concave block (63).
6. The demoulding device of a motorcycle inner tube vulcanizer according to claim 1, characterized in that: The protective assembly (7) comprises a lifting ring (77), a concave groove (71) is provided at the front right part of the control panel (5), a round rod (72) is rotatably connected to the upper and lower walls of the inner surface of the concave groove (71), and a protective shell (73) is fixedly connected to the outer surface of the round rod (72).
7. The demoulding device of a motorcycle inner tube vulcanizer according to claim 6, characterized in that: A fixing belt (74) is fixedly connected to the middle of the left end of the control panel (5); a second Velcro (76) is fixedly connected to the left end of the fixing belt (74); a first Velcro (75) is fixedly connected to the right end of the fixing belt (74); the second Velcro (76) and the first Velcro (75) are bonded together; and the front end of the lifting ring (77) is fixedly connected to the rear end of the fixing belt (74).
8. The demoulding device of a motorcycle inner tube vulcanizer according to claim 7, characterized in that: A concave hole block (78) is fixedly connected to the middle of the left end of the protective shell (73), and the inner surface length of the concave hole block (78) is greater than the outer surface width of the fixing belt (74).
Citation Information
Cited By
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