Bottle unscrambler for calcium milk beverage bottles
A bottle unscrambler for calcium milk beverages uses synchronized conveyors and belts to orient bottles without wear, addressing the complexity and wear issues of existing systems.
Patent Information
- Application Number
- CN202420921883.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-29
AI Technical Summary
Existing bottle unscramblers for calcium milk beverages have complex structures that cause wear on the bottles during the turning process, and there is a need for a simpler solution that maintains bottle orientation without damaging the bottles.
A bottle unscrambler comprising a first and second conveyor with side baffles, and first and second synchronous belts with opposite rotation directions to upright the bottles using shifting blocks, ensuring minimal contact and wear.
The solution effectively orients bottles without causing wear, utilizing a simple structure that maintains bottle integrity through synchronized belt movements.
Smart Images
Figure CN222203884U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bottle unscramblers, in particular to a bottle unscrambler for bottling calcium milk beverages. Background Art
[0002] Before bottling calcium milk beverages, the beverage bottles need to be sorted so that they can be transported to the filling machine in an orderly manner.
[0003] At present, a disc sorting machine is usually used to sort the materials. Because the length of the bottle body is greater than the diameter of the bottle body, the beverage bottles are usually delivered in a lying state. At the same time, because the bottle mouths of the beverage bottles have inconsistent directions, the disc sorting machine also needs to use a bottle sorting mechanism to turn the beverage bottles upright when discharging, and at the same time make the bottle mouths of the beverage bottles face upwards.
[0004] The current bottle unscrambling mechanism usually includes a turntable, a plurality of beverage bottle receiving grooves are opened along the circumference of the outer side of the turntable, and a turning channel is arranged on the outer side of the turntable. When the turntable drives the beverage bottles in the receiving grooves to pass through the turning channel, the beverage bottles are turned over under the limit guidance of the turning channel, and the bottle mouths are kept in the same direction. The structure is relatively complicated. At the same time, during the turning process, the bottle body rubs against the turning channel and the receiving groove, which can easily cause wear on the bottle body.
[0005] Therefore, it is necessary to propose a calcium milk beverage bottle unscrambler to solve the above problems. Utility Model Content
[0006] 1. Technical issues to be resolved
[0007] The utility model aims to provide a bottle unscrambler for calcium milk beverage bottles which has a simple structure and will not wear the bottle body, so as to solve the problems raised in the above-mentioned background technology.
[0008] (II) Technical solution
[0009] To achieve the above purpose, the utility model is implemented through the following technical solutions: a bottle unscrambler for calcium milk beverage bottling, comprising a first conveyor and a second conveyor, both sides of the first conveyor and the second conveyor are provided with side baffles, the feeding end of the second conveyor is located directly below the discharging end of the side baffles, the discharging end of the second conveyor is provided with a material unscrambling mechanism for moving the beverage bottles to make them stand upright, and a gap adapted to the diameter of the beverage bottles is provided between the second conveyor and the material unscrambling mechanism;
[0010] The material sorting mechanism includes a first synchronous belt and a second synchronous belt arranged vertically, wherein the first synchronous belt and the second synchronous belt are driven to rotate by a driving mechanism and the rotation directions are opposite, and the outer sides of the first synchronous belt and the second synchronous belt are fixedly connected with a shifting block, the first synchronous belt is used to drive the shifting block to shift the bottom of the beverage bottle to rotate downward, and the second synchronous belt is used to drive the shifting block to shift the mouth of the beverage bottle to rotate upward.
[0011] Preferably, the distance between the two side baffles is adapted to the diameter of the beverage bottle.
[0012] Preferably, the layout position of the second synchronous belt corresponds to the position of the mouth of the beverage bottle.
[0013] Preferably, a discharge channel adapted to the diameter of the beverage bottle is vertically arranged between the feed end of the second conveyor and the discharge end of the side baffle.
[0014] Preferably, there are two first synchronous belts, and the two first synchronous belts are symmetrically distributed on both sides of the second synchronous belt.
[0015] Preferably, the distance between the outer shifting block of the second synchronous belt and the first conveyor is smaller than the distance between the belt surface of the first synchronous belt and the first conveyor.
[0016] Preferably, the driving mechanism includes two rotating shafts driven by a motor, first synchronous wheels are provided at both ends of the inner side of the first synchronous belt, second synchronous wheels are provided at both ends of the inner side of the second synchronous belt, one of the rotating shafts is rotationally connected to the first synchronous wheel and transmission connected to the second synchronous wheel, and the other rotating shaft is transmission connected to the first synchronous wheel and rotationally connected to the second synchronous wheel.
[0017] (III) Beneficial effects
[0018] Compared with the prior art, the utility model provides a bottle unscrambler for calcium milk beverage bottling, which has the following beneficial effects:
[0019] The bottle unscrambler for calcium milk beverage bottles is provided with a first synchronous belt and a second synchronous belt with opposite rotation directions at the end of a side baffle plate, so that the first synchronous belt and the second synchronous belt can be respectively driven by a shifting block to move the bottle mouth upward and the bottle bottom upward, thereby realizing the material unscrambling of beverage bottles with different bottle mouth directions and the beverage bottles can be erected at the same time. The structure is simple, and in the process of driving the beverage bottles to turn over by the material unscrambling mechanism, no wear on the bottle body is caused. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a three-dimensional schematic diagram of the structure of the utility model;
[0021] Figure 2 It is a schematic diagram of the main cross-section of the material sorting mechanism of the utility model;
[0022] Figure 3 It is a side cross-sectional schematic diagram of the material sorting mechanism of the utility model.
[0023] In the figure: 1. Disc sorter; 2. First conveyor; 3. Material sorting mechanism; 4. Side baffle; 5. Second conveyor; 6. Material discharge channel; 10. First synchronous wheel; 11. Rotating shaft; 12. First synchronous belt; 13. Second synchronous belt; 14. Bracket; 15. Motor; 16. Second synchronous wheel; 17. Shift block. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0025] See also Figure 1-3 As shown, a bottle unscrambling machine for calcium milk beverage bottling comprises a first conveyor 2 and a second conveyor 5, both sides of the first conveyor 2 and the second conveyor 5 are provided with side baffles 4, the feeding end of the second conveyor 5 is located directly below the discharging end of the side baffles 4, the discharging end of the second conveyor 5 is provided with a material unscrambling mechanism 3 for moving the beverage bottles to make them stand upright, and a gap matching the diameter of the beverage bottles is provided between the second conveyor 5 and the material unscrambling mechanism 3; the material unscrambling mechanism 3 comprises a first synchronous belt 12 and a second synchronous belt 13 arranged vertically, the first synchronous belt 12 and the second synchronous belt 13 are both driven to rotate by a driving mechanism, the first synchronous belt 12 and the second synchronous belt 13 have opposite rotation directions, the outer sides of the first synchronous belt 12 and the second synchronous belt 13 are fixedly connected with a shifting block 17, the first synchronous belt 12 is used to drive the shifting block 17 to move the bottom of the beverage bottle to rotate downward, and the second synchronous belt 13 is used to drive the shifting block 17 to move the mouth of the beverage bottle to rotate upward.
[0026] The feeding end of the first conveyor 2 is connected to the discharge port of the disc sorting machine 1, and the beverage bottles sorted by the disc sorting machine 1 are horizontally sent to the sorting mechanism 3 through the first conveyor 2. When the bottle mouth of the beverage bottle contacts the second synchronous belt 13, the second synchronous belt 13 drives the shifting block 17 to shift the bottle mouth of the beverage bottle to move upward. At the same time, under the continuous conveyance of the first conveyor 2 and the limitation of the beverage bottles at the rear, the beverage bottle gradually stands upright until it falls from the gap between the second conveyor 5 and the sorting mechanism 3 to the second conveyor 5; when the bottle bottom of the beverage bottle contacts the first synchronous belt 12, the first synchronous belt 12 drives the shifting block 17 to shift the bottle bottom of the beverage bottle to move downward. At the same time, under the continuous conveyance of the first conveyor 2 and the limitation of the beverage bottles at the rear, the beverage bottle gradually stands upright until it falls from the gap between the second conveyor 5 and the sorting mechanism 3 to the second conveyor 5, thereby realizing the sorting of beverage bottles, and its structure is simple and reliable.
[0027] In order to prevent the beverage bottle from tilting and affecting the material sorting, the distance between the two side baffles 4 is adapted to the diameter of the beverage bottle.
[0028] In order to prevent the beverage bottles from tipping over when they fall onto the second conveyor 5, a feeding channel 6 adapted to the diameter of the beverage bottles is vertically arranged between the feeding end of the second conveyor 5 and the discharging end of the side baffle 4. Under the limit of the feeding channel 6, the beverage bottles can be prevented from tilting during the falling process, ensuring that the beverage bottles fall stably onto the second conveyor 5 and preventing the beverage bottles from tipping over.
[0029] Specifically, the layout position of the second synchronous belt 13 corresponds to the bottle mouth position of the beverage bottle on the first conveyor 2. There are two first synchronous belts 12, and the two first synchronous belts 12 are symmetrically distributed on both sides of the second synchronous belt 13. By setting two first synchronous belts 12, the forces on both sides of the bottom of the beverage bottle can be balanced.
[0030] Specifically, in order to avoid mutual interference between the outer shifting blocks 17 of the first synchronous belt 12 and the second synchronous belt 13, the distance between the outer shifting blocks 17 of the second synchronous belt 13 and the first conveyor 2 is smaller than the distance between the belt surface of the first synchronous belt 12 and the first conveyor 2. By controlling the distance between the outer shifting blocks 17 of the first synchronous belt 12 and the second synchronous belt 13 and the first conveyor 2, the outer shifting blocks 17 of the first synchronous belt 12 and the second synchronous belt 13 are prevented from acting on the beverage bottle at the same time. At the same time, by controlling the distance between the two first synchronous belts 12, the bottom of the bottle is limited to avoid contact between the bottom of the bottle and the outer shifting blocks 17 of the second synchronous belt 13.
[0031] In some embodiments, the driving mechanism includes two rotating shafts 11 driven to rotate by a motor 15, the rotating shafts 11 are rotatably connected to the bracket 14 through bearings, first synchronous wheels 10 are provided at both ends of the inner side of the first synchronous belt 12, and second synchronous wheels 16 are provided at both ends of the inner side of the second synchronous belt 13, one of the rotating shafts 11 is rotatably connected to the first synchronous wheel 10 through a bearing and is key-connected to the second synchronous wheel 16, and the other rotating shaft 11 is key-connected to the first synchronous wheel 10 and is rotatably connected to the second synchronous wheel 16 through a bearing.
[0032] The two motors 15 drive the two rotating shafts 11 to rotate in different directions respectively, and the two rotating shafts 11 drive the first synchronous belt 12 and the second synchronous belt 13 to rotate in opposite directions respectively.
[0033] Working principle: Connect the feeding end of the first conveyor 2 with the discharging port of the disc sorting machine 1, and the beverage bottles sorted by the disc sorting machine 1 are horizontally sent to the sorting mechanism 3 through the first conveyor 2;
[0034] When the mouth of the beverage bottle contacts the second synchronous belt 13, the second synchronous belt 13 drives the shifting block 17 to shift the mouth of the beverage bottle upward. At the same time, under the continuous conveyance of the first conveyor 2 and the limitation of the beverage bottle behind, the beverage bottle gradually stands upright until it falls from the gap between the second conveyor 5 and the material sorting mechanism 3 onto the second conveyor 5.
[0035] When the bottom of the beverage bottle contacts the first synchronous belt 12, the first synchronous belt 12 drives the shifting block 17 to shift the bottom of the beverage bottle downward. At the same time, under the continuous conveyance of the first conveyor 2 and the limitation of the beverage bottle behind, the beverage bottle gradually stands upright until it falls from the gap between the second conveyor 5 and the material sorting mechanism 3 onto the second conveyor 5.
[0036] When the beverage bottle falls onto the second conveyor 5 , the unloading channel 6 limits the position of the beverage bottle to prevent the beverage bottle from tilting and falling.
[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A bottle unscrambler for calcium milk beverage bottling, characterized by: The invention comprises a first conveyor (2) and a second conveyor (5), wherein side baffles (4) are provided on both sides of the first conveyor (2) and the second conveyor (5), the feeding end of the second conveyor (5) is located directly below the discharging end of the side baffles (4), the discharging end of the second conveyor (5) is provided with a material sorting mechanism (3) for moving beverage bottles to stand upright, and a gap matching the diameter of the beverage bottles is provided between the second conveyor (5) and the material sorting mechanism (3); The material sorting mechanism (3) comprises a first synchronous belt (12) and a second synchronous belt (13) arranged vertically, the first synchronous belt (12) and the second synchronous belt (13) are both driven to rotate by a driving mechanism and the two rotate in opposite directions, the outer sides of the first synchronous belt (12) and the second synchronous belt (13) are both fixedly connected with a shifting block (17), the first synchronous belt (12) is used to drive the shifting block (17) to shift the bottom of the beverage bottle to rotate downward, and the second synchronous belt (13) is used to drive the shifting block (17) to shift the mouth of the beverage bottle to rotate upward.
2. The bottle unscrambler for calcium milk beverage bottling according to claim 1, characterized in that: The distance between the two side baffles (4) is adapted to the diameter of the beverage bottle.
3. The bottle unscrambler for calcium milk beverage bottling according to claim 1, characterized in that: The layout position of the second synchronous belt (13) corresponds to the position of the mouth of the beverage bottle.
4. The bottle unscrambler for calcium milk beverage bottling according to claim 1, characterized in that: A discharge channel (6) adapted to the diameter of the beverage bottle is vertically arranged between the feed end of the second conveyor (5) and the discharge end of the side baffle (4).
5. The bottle unscrambler for calcium milk beverage bottling according to claim 1, characterized in that: There are two first synchronous belts (12), and the two first synchronous belts (12) are symmetrically distributed on both sides of the second synchronous belt (13).
6. The bottle unscrambler for calcium milk beverage bottling according to claim 1, characterized in that: The distance between the outer shifting block (17) of the second synchronous belt (13) and the first conveyor (2) is smaller than the distance between the belt surface of the first synchronous belt (12) and the first conveyor (2).
7. The bottle unscrambler for calcium milk beverage bottling according to claim 1, characterized in that: The driving mechanism comprises two rotating shafts (11) driven to rotate by a motor (15); first synchronous wheels (10) are provided at both ends of the inner side of the first synchronous belt (12); second synchronous wheels (16) are provided at both ends of the inner side of the second synchronous belt (13); one of the rotating shafts (11) is rotationally connected to the first synchronous wheel (10) and is transmission-connected to the second synchronous wheel (16); and the other rotating shaft (11) is transmission-connected to the first synchronous wheel (10) and is rotationally connected to the second synchronous wheel (16).