Wood chip fermentation bin
The sawdust fermentation bin automates stirring and mixing, ensuring efficient and uniform fermentation by integrating a motor-driven worm and eccentric mechanism, and includes a filter screen for liquid discharge, addressing labor inefficiencies and resource waste.
Patent Information
- Application Number
- CN202420795055.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-16
AI Technical Summary
Existing sawdust fermentation processes require manual turning and mixing, which is labor-intensive and inefficient, and fail to timely discharge residual liquid, leading to resource waste and increased production costs.
A sawdust fermentation bin equipped with a driving motor, worm, rotating shaft, and eccentric mechanism for automatic stirring and mixing, along with a filter screen for liquid discharge and a spray assembly for humidity control, ensuring efficient and uniform fermentation.
Automated stirring and mixing enhance fermentation efficiency, while timely liquid discharge prevents spoilage, resulting in high yield and reduced labor requirements.
Smart Images

Figure CN222205198U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sawdust recovery and processing, in particular to a sawdust fermentation bin. Background Art
[0002] Sawdust is a good renewable resource and can be used for many purposes. It can be used as crude protein feed for lower animals, and can also be added with an appropriate amount of nitrogen source, such as nitrogen fertilizer, poultry feces and urine, etc., and then added with a prepared fermentation agent and rice bran mixture, fully mixed and fermented as a high-quality nutrient soil ingredient for seedlings and flowers. The Chinese utility model patent with authorization announcement number CN206949505U discloses a sawdust fermentation box, including a fermentation box body and a mobile frame. The left side of the top of the fermentation box body is hinged with a sealing cover through a rotating shaft, and a thickening plate is fixed on the side end face of the sealing cover. A temperature sensor is installed on the side end face of the thickening plate. A control panel is installed in the inner cavity of the sealing cover, and the control panel is connected to the temperature sensor through a wire. An alarm is nested in the top corner of the sealing cover, and the alarm is connected to the control panel through a wire. Sliding grooves are opened in the horizontal direction on the top of the side walls on both sides of the inner cavity of the fermentation box body, and rollers are rotatably connected to the left and right sides of the mobile frame. The mobile frame is slidably connected to the inner cavity of the sliding groove through the roller, and a pressure roller is rotatably connected to the bottom end of the mobile frame in the horizontal direction. However, the fermentation process requires regular turning of the materials to ensure sufficient and uniform fermentation. The prior art lacks a turning device, and turning and mixing of the materials is often done manually by staff, who need to use hand-held tools to turn and mix the sawdust, which is time-consuming and laborious, and the turning efficiency is low. In addition, the existing sawdust fermentation equipment is unable to discharge the residual liquid generated in the spraying in time when spraying the sawdust, which will cause the sawdust at the bottom to rot and become unusable, thereby causing a waste of resources and increasing production costs. Utility Model Content
[0003] The utility model aims to provide a sawdust fermentation bin which can solve the above technical problems, save labor for turning and stirring, and has high efficiency and high yield of sawdust fermentation.
[0004] The above-mentioned technical purpose of the utility model is achieved through the following technical scheme: a wood chip fermentation bin, including a bin body, a protection box is provided on the top of the bin body, a driving motor and a rotating shaft are provided in the protection box, a worm is fixedly connected to the output end of the driving motor, sliding rods are provided on both sides of the bottom of the worm, a sliding groove is provided on the inner wall of the rotating shaft, the sliding rod is slidably connected in the sliding groove, the rotating shaft is rotatably connected to the bin body and the part located in the bin body is evenly provided with multiple stirring rods, the stirring rods are staggered, an eccentric rod is rotatably connected in the protection box, a worm wheel is fixedly connected to the middle part of the eccentric rod, and eccentric blocks are fixedly connected to both ends, the worm wheel is meshed with the worm, a connecting rod 1 is fixedly connected to the eccentric block, the end of the connecting rod 1 away from the eccentric rod is fixedly connected to a connecting rod 2, one end of the connecting rod 2 is hinged to the protection box, and the other end is hinged to the rotating shaft.
[0005] By adopting the above technical scheme, the driving motor drives the worm to rotate, and the worm drives the rotating shaft to rotate, thereby realizing the rotation of the stirring rod. The rotation of the stirring rod automatically turns and mixes the mixture of sawdust and fermentation agent in the fermentation process, so that it reacts fully, shortens the fermentation time of sawdust, and improves the fermentation efficiency; at the same time, the rotation of the worm drives the worm wheel to rotate, and then drives the eccentric rod and the eccentric block to rotate. The rotation of the eccentric block causes the connecting rod two to move up and down, and then drives the connecting rod two to move up and down. The connecting rod two is hinged to the rotating shaft, thereby driving the rotating shaft to slide up and down along the sliding rod, realizing the up and down reciprocating movement of the rotating shaft, and the stirring rod also moves up and down together, which can squeeze the sawdust in the bin and squeeze out excess water, thereby improving the fermentation quality; the rotating shaft drives the stirring rod to rotate and move up and down, which can drive the sawdust in the bin to turn up and down, left and right, so that the mixing is more uniform, with the effects of labor-saving turning and stirring, high efficiency, and high sawdust fermentation yield.
[0006] The utility model is further configured as follows: it also includes a bracket, the bracket is used to support the warehouse body, a filter screen is provided at the bottom of the warehouse body, a plug hole is provided on one side wall of the warehouse body, a groove is provided on the inner wall, the filter screen passes through the plug hole and abuts against the groove.
[0007] By adopting the above technical solution, a bracket is set to support the warehouse body, and a filter screen is set to filter the residual liquid and separate it from the wood chips, which is discharged in time to prevent the wood chips at the bottom from rotting; the filter screen is plugged into the interior of the warehouse body to facilitate the removal of the filter screen for cleaning or replacement.
[0008] The utility model is further configured as follows: it also includes a spray assembly, the spray assembly includes a nozzle, a water tank, and a water pump. A plurality of nozzles are provided and are evenly installed on the top of the bin body and are arranged downward. The nozzles are connected to the water pump through a liquid outlet pipe, and the water pump is used to pump the spray liquid in the water tank into the liquid outlet pipe.
[0009] By adopting the above technical solution, the water pump evenly sprinkles the water in the water tank into the warehouse through the nozzle after the water inlet and outlet pipes of the pump, thereby ensuring the fermentation humidity of the sawdust and improving the fermentation efficiency and yield of the sawdust.
[0010] The utility model is further configured as follows: the rotating shaft is arranged in the middle of the warehouse body.
[0011] By adopting the above technical solution, the stirring shaft is arranged in the middle of the bin body to evenly stir the wood chips, thereby improving the fermentation uniformity.
[0012] The utility model is further configured as follows: a feed hopper is provided on the top of the bin body, and a sealing plate is provided on the feed hopper.
[0013] By adopting the above technical solution, the feed hopper is used to add sawdust and fermentation bacteria into the fermentation bin. After the addition is completed, the sealing plate is closed to ensure the sealing state inside the bin and prevent other bacteria from entering and causing fermentation failure.
[0014] The utility model is further configured as follows: the warehouse body is provided with a sealing door.
[0015] By adopting the above technical solution, a sealed door is provided to facilitate unloading of fermented sawdust through the sealed door, which is convenient and labor-saving.
[0016] The utility model is further configured as follows: the warehouse body is provided with a transparent observation window.
[0017] By adopting the above technical solution, a transparent observation window is set to facilitate observation of the fermentation degree of the sawdust, and the fermentation state of the sawdust is observed to replenish water in time to ensure the fermentation humidity.
[0018] The utility model is further configured as follows: the bottom of the bin body is tilted downward and a liquid outlet is provided below the tilting direction of the bin body, and a liquid outlet valve is provided at the liquid outlet.
[0019] By adopting the above technical solution, when the excess residual liquid accumulates to a certain amount, the liquid outlet valve is opened to discharge the excess residual liquid in time through the liquid outlet, so as to avoid the residual liquid fermentation causing the temperature to rise and reduce the sawdust fermentation efficiency.
[0020] The utility model is further configured as follows: a handle is provided at one end of the filter screen plate.
[0021] By adopting the above technical solution, the filter screen can be pulled out for cleaning or replacement by holding the handle, which is simple and labor-saving.
[0022] The utility model is further configured as follows: a base is arranged in the protection box, and the worm is rotatably connected to the base.
[0023] By adopting the above technical solution, a base is provided and the worm is rotated on the base to realize the rotational connection between the worm and the protection box.
[0024] The beneficial effects of the utility model are as follows: a driving motor is provided to drive the worm to rotate, and the worm drives the rotating shaft to rotate, so as to realize the rotation of the stirring rod. The rotation of the stirring rod automatically turns and mixes the mixture of sawdust and fermentation agent in the fermentation process, so that it fully reacts, shortens the fermentation time of sawdust, and improves the fermentation efficiency; at the same time, the rotation of the worm drives the worm wheel to rotate, and then drives the eccentric rod and the eccentric block to rotate, and the rotation of the eccentric block causes the second connecting rod to move up and down, and then drives the second connecting rod to move up and down, and the second connecting rod is hinged with the rotating shaft to drive the rotating shaft to slide up and down along the sliding rod, so as to realize the up and down reciprocating movement of the rotating shaft, and the stirring rod also moves up and down together, so as to squeeze the sawdust in the bin, squeeze out the excess water, filter it through the filter screen plate, and then discharge it from the bin, so as to improve the fermentation quality; the rotating shaft drives the stirring rod to rotate and move up and down, so as to drive the sawdust in the bin to turn up and down and left and right, so that the mixing is more uniform, and the turning and stirring is labor-saving and efficient, and the rate of finished product of sawdust fermentation is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0026] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0027] Figure 2 It is a front view of the utility model.
[0028] Figure 3 It is a schematic diagram of a protection box of the utility model.
[0029] In the figure, 1. bin body; 2. protection box; 3. drive motor; 4. rotating shaft; 41. slide groove; 5. worm; 51. slide rod; 6. stirring rod; 7. eccentric rod; 8. worm wheel; 9. eccentric block; 10. connecting rod one; 11. connecting rod two; 12. bracket; 13. filter screen plate; 14. socket; 15. groove; 16. spray assembly; 161. nozzle; 162. water tank; 163. water pump; 164. liquid outlet pipe; 17. feed hopper; 18. sealing plate; 19. sealing door; 20. transparent observation window; 21. liquid outlet; 22. liquid outlet valve; 23. handle; 24. base. DETAILED DESCRIPTION
[0030] The technical solution of the utility model will be described clearly and completely below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] Embodiment, a sawdust fermentation bin, such as Figure 1 to Figure 3As shown, it includes a bracket 12, a protection box 2 and a feed hopper 17 are provided on the top, and the feed hopper 17 is provided with a sealing plate 18, a side wall is provided with a plug hole 14, a sealing door 19 is provided on one side, and a silo 1 is provided with a transparent observation window 20, a worm 5 rotatably connected to the base 24 in the protection box 2 and provided with a slide rod 51 on both side walls, a driving motor 3 for driving the worm 5 to rotate, a shaft 4 with a slide groove 41 inside and located in the middle of the silo 1, wherein the slide rod 51 is slidably connected in the slide groove 41, and the inner wall of the silo 1 is provided with a groove 15, and the groove 15 is provided with a screw thread passing through the plug hole 14 A filter screen plate 13 abuts the groove 15 and is provided with a handle 23, a portion of the rotating shaft 4 located in the warehouse body 1 is evenly provided with multiple staggered stirring rods 6, an eccentric rod 7 rotatably connected in the protection box 2 and fixedly connected to the eccentric blocks 9 at both ends, a worm wheel 8 meshing with the worm 5 and fixedly connected to the eccentric rod 7, two connecting rods 11 with one end intersecting the inner wall of the protection box 2 and the other end hinged to the rotating shaft 4, a connecting rod 10 with one end fixedly connected to the eccentric block 9 and the other end fixedly connected to the connecting rod 11, and a spray assembly 16 located in the warehouse body 1 and including a nozzle 161, a water tank 162, a water pump 163, and a liquid outlet pipe 164.
[0032] Its working principle is: first, hold the handle 23 to insert the filter screen plate 13 at the bottom of the interior of the bin body 1, then open the sealing plate 18 to allow the wood chips and fermentation bacteria to enter the bin body 1 from the feed hopper 17, close the sealing plate 18 after the feeding is completed, turn on the drive motor 3, the drive motor 3 drives the worm 5 to rotate, the worm 5 drives the rotating shaft 4 to rotate, realize the rotation of the stirring rod 6, automatically stir the mixture, and make it fully reacted, and at the same time, the rotation of the worm 5 drives the worm wheel 8 to rotate, and then drives the eccentric rod 7 and the eccentric block 9 to rotate, and the rotation of the eccentric block 9 makes The connecting rod 11 moves up and down, thereby driving the connecting rod 11 to move up and down. The connecting rod 11 is hinged with the rotating shaft 4, thereby driving the rotating shaft 4 to slide up and down along the sliding rod 51, realizing the up and down reciprocating movement of the rotating shaft 4, and the stirring rod 6 also moves up and down together, which can squeeze the wood chips in the warehouse body 1 and squeeze out excess water. The rotating shaft 4 drives the stirring rod 6 to move up and down while rotating, which can drive the wood chips in the warehouse body 1 to turn up and down, left and right, and mix more evenly. During the fermentation process, the excess residual liquid is filtered by the filter plate 13 and gathered at the bottom of the warehouse body 1.
[0033] During the fermentation process, the fermentation state is observed through the transparent observation window 20. When water replenishment is needed, the water pump 163 is started. The water pump 163 evenly sprinkles the water in the water tank 162 through the pump inlet and outlet pipes 164 and then through the nozzle 161 into the warehouse body 1 to ensure the fermentation humidity of the sawdust.
[0034] Specifically, Figure 1 As shown, the bottom of the bin body 1 is tilted downward and a liquid outlet 21 is provided below the tilting direction of the bin body 1. The liquid outlet 21 is provided with a liquid outlet valve 22. When the liquid outlet valve 22 is opened, the residual liquid flows out through the liquid outlet 21 and is discharged in time.
Claims
1. A sawdust fermentation bin, characterized in that: The invention comprises a warehouse body (1), a protection box (2) is provided on the top of the warehouse body (1), a driving motor (3) and a rotating shaft (4) are provided in the protection box (2), a worm (5) is fixedly connected to the output end of the driving motor (3), sliding rods (51) are provided on both sides of the bottom of the worm (5), a sliding groove (41) is provided on the inner wall of the rotating shaft (4), the sliding rod (51) is slidably connected in the sliding groove (41), and a portion of the rotating shaft (4) that is rotatably connected to the warehouse body (1) and located in the warehouse body (1) is evenly provided with a plurality of stirring rods (6), the stirring rods (6) are arranged in a staggered manner, an eccentric rod (7) is rotatably connected in the protection box (2), a worm wheel (8) is fixedly connected to the middle part of the eccentric rod (7), and eccentric blocks (9) are fixedly connected to both ends, the worm wheel (8) is meshed with the worm (5), a connecting rod 1 (10) is fixedly connected to the eccentric block (9), and one end of the connecting rod 1 (10) away from the eccentric rod (7) is fixedly connected to the connecting rod 2 (11), and one end of the connecting rod 2 (11) is hinged to the protection box (2), and the other end is hinged to the rotating shaft (4).
2. The sawdust fermentation bin according to claim 1, characterized in that: It also comprises a bracket (12), the bracket (12) being used to support the warehouse body (1), a filter screen plate (13) being provided at the bottom of the warehouse body (1), a plug hole (14) being provided on one side wall of the warehouse body (1), and a groove (15) being provided on the inner wall, the filter screen plate (13) passing through the plug hole (14) and abutting against the groove (15).
3. The sawdust fermentation bin according to claim 1, characterized in that: The device also comprises a spray assembly (16), the spray assembly (16) comprising a nozzle (161), a water tank (162), and a water pump (163); a plurality of nozzles (161) are evenly mounted on the top of the bin body (1) and arranged downward; the nozzles (161) are connected to the water pump (163) via a liquid outlet pipe (164); the water pump (163) is used to pump the spray liquid in the water tank (162) into the liquid outlet pipe (164).
4. The sawdust fermentation bin according to claim 1, characterized in that: The rotating shaft (4) is arranged in the middle of the warehouse body (1).
5. The sawdust fermentation bin according to claim 1, characterized in that: A feed hopper (17) is provided on the top of the bin body (1), and a sealing plate (18) is provided on the feed hopper (17).
6. The sawdust fermentation bin according to claim 2, characterized in that: The warehouse body (1) is provided with a sealing door (19).
7. The sawdust fermentation bin according to claim 1, characterized in that: The warehouse body (1) is provided with a transparent observation window (20).
8. The sawdust fermentation bin according to claim 2, characterized in that: The bottom of the bin body (1) is inclined downward and a liquid outlet (21) is provided below the inclined direction of the bin body (1), and the liquid outlet (21) is provided with a liquid outlet valve (22).
9. The sawdust fermentation bin according to claim 2, characterized in that: A handle (23) is provided at one end of the filter screen plate (13).
10. The sawdust fermentation bin according to claim 1, characterized in that: A base (24) is provided in the protection box (2), and the worm (5) is rotatably connected to the base (24).
