Aluminum profile frame surface treatment device
Through the combination of plasma spray gun and conveyor belt system, the problems of low surface treatment efficiency and incomplete corner treatment of aluminum profile frames are solved, and efficient batch processing is achieved, ensuring product quality and consistency.
Patent Information
- Application Number
- CN202323248412.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-29
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2033-11-29
AI Technical Summary
During the heat exchanger assembly process, the surface treatment efficiency of the aluminum profile frame is low, and the special-shaped structure causes incomplete corner treatment and omission, affecting product quality and consistency.
A surface treatment device for aluminum profile frames is designed, using plasma spray guns and conveyor belt systems. The plasma spray gun is driven to process the aluminum profile frames through the transverse movement mechanism, and the conveyor belt speed is controlled through the in-place detection switch to ensure complete edge and corner treatment.
It realizes efficient batch processing of aluminum profile frames, avoids the problems of incomplete corner processing and omissions, and ensures product quality and consistency.
Smart Images

Figure CN222205388U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a surface treatment device for an aluminum profile frame, belonging to the technical field of heat exchangers. Background Art
[0002] During heat exchanger assembly, glue is applied to the inside of the aluminum profile to secure the heat exchanger fins. The bond strength between the glue and the aluminum profile frame is a key factor in determining product quality. To ensure this bond, the aluminum profile frame requires surface treatment. Currently, manual wiping is often used for this treatment, which is inefficient. Furthermore, due to the often irregular shapes of aluminum profile frames, incomplete corner treatment and omissions are common during the treatment process, making it difficult to guarantee the treatment effect, impacting product quality and consistency. Utility Model Content
[0003] In view of the above deficiencies in the prior art, the technical problem to be solved by the present invention is: to provide an aluminum profile frame surface treatment device, which can perform batch processing of aluminum profile frames with high processing efficiency and avoid the problems of incomplete and missed corner processing, thereby ensuring the processing effect.
[0004] The surface treatment device for an aluminum profile frame described in the utility model comprises a transverse movement mechanism, on which a plasma spray gun is mounted, and the transverse movement mechanism can drive the plasma spray gun to move back and forth to treat the aluminum profile frame; a conveyor belt is provided below the transverse movement mechanism, which can transport the aluminum profile to the bottom of the plasma spray gun for treatment; an in-position detection switch is provided on one side of the conveyor belt, and the in-position detection switch is associated with the conveyor belt motor. When an aluminum profile is detected, the conveyor belt can be controlled to slow down or stop running for a certain period of time, thereby ensuring the time for the plasma spray gun to treat the aluminum profile, and thus ensuring the treatment effect.
[0005] The technical solution of the utility model is to provide a surface treatment device for an aluminum profile frame, which conveys the aluminum profile frame to the bottom of a plasma spray gun through a conveyor belt, and the plasma spray gun is driven by a transverse movement mechanism to perform surface treatment on the aluminum profile frame, and the conveying speed is controlled by setting an in-place detection switch to ensure the treatment effect.
[0006] Preferably, the transverse movement mechanism includes a crossbeam, the crossbeam is equipped with a guide rail, a slide is slidably arranged on the guide rail, the plasma spray gun is installed on the slide, and the angle of the plasma spray gun is adjustable to adapt to the processing work of different models of aluminum profile frames.
[0007] Furthermore, a motor is fixed to one end of the beam, the motor is connected to the lead screw through a coupling, the nut seat on the lead screw is connected to the slide, and the rotation of the lead screw can drive the slide to move horizontally.
[0008] Preferably, columns are provided on both sides of the crossbeam, and the columns are used to support the entire set of transverse movement mechanisms.
[0009] Preferably, the conveyor belt is provided with a V-shaped block, which is used to support the aluminum profile so that the surface to be processed faces vertically upward for easy processing.
[0010] Furthermore, raised ribs are provided on both sides of the conveyor belt to limit the aluminum profile laterally to prevent it from moving and causing incomplete edge processing; the height of the conveyor belt is adjustable, and rollers are installed at the bottom of the conveyor belt to facilitate movement.
[0011] The aluminum profile frame surface treatment device is also equipped with an air pressure detection alarm device, which can monitor product quality in real time and avoid duplication of work.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] The aluminum profile frame surface treatment device described in the utility model performs surface treatment on the aluminum profile frame through a movable plasma spray gun, and controls the conveying speed through a conveyor belt in conjunction with an in-place detection switch. It can be applied to the processing of batch parts, has high processing efficiency, avoids the problems of incomplete and missed corner processing, and can ensure product quality and consistency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural diagram of the utility model;
[0015] Figure 2 It is a structural diagram of the transverse movement mechanism.
[0016] In the figure: 1. Plasma spray gun; 2. Conveyor belt; 3. In-position detection switch; 4. Crossbeam; 5. Guide rail; 6. Slide; 7. Motor; 8. Lead screw; 9. Column; 10. V-block; 11. Side guard; 12. Roller. DETAILED DESCRIPTION
[0017] The present invention will be further described below with reference to specific embodiments.
[0018] However, the description of the present invention is merely an embodiment of structural and even functional description, and the scope of rights of the present invention is not limited by the embodiments described herein.
[0019] For example, multiple embodiments may have various modifications and various forms, and it should be understood that the scope of rights of the present invention includes equivalents that can implement the technical idea.
[0020] like Figures 1-2As shown, this embodiment is implemented through the following technical solutions: it includes a transverse movement mechanism, on which a plasma spray gun 1 is installed, and the transverse movement mechanism can drive the plasma spray gun 1 to move back and forth to process the aluminum profile frame; a conveyor belt 2 is provided below the transverse movement mechanism, which can convey the aluminum profile to the bottom of the plasma spray gun 1 for processing; a position detection switch 3 is provided on one side of the conveyor belt 2, and the position detection switch 3 is associated with the conveyor belt motor. When an aluminum profile is detected, the conveyor belt can be controlled to slow down or stop for a certain period of time, so as to ensure the time for the plasma spray gun to process the aluminum profile, thereby ensuring the processing effect.
[0021] In this embodiment, the transverse movement mechanism includes a crossbeam 4, which is equipped with a guide rail 5, on which a slide 6 is slidably mounted. The plasma spray gun 1 is mounted on the slide 6, and the angle of the plasma spray gun 1 is adjustable to adapt to the processing of different types of aluminum profile frames. A motor 7 is fixed to one end of the crossbeam 4, which is connected to a screw 8 through a coupling. The nut seat on the screw 8 is connected to the slide 6, and the rotation of the screw 8 can drive the slide 6 to move horizontally. Columns 9 are provided on both sides of the crossbeam 4 to support the entire transverse movement mechanism. The conveyor belt 2 is provided with a V-shaped block 10, which is used to support the aluminum profile so that the surface to be processed is vertically facing upward for easy processing. Raised sidewalls 11 are provided on both sides of the conveyor belt 2 to limit the aluminum profile horizontally to prevent it from moving and causing incomplete edge processing. The height of the conveyor belt 2 is adjustable, and rollers 12 are also installed at the bottom of the conveyor belt 2 to facilitate movement. The aluminum profile frame surface treatment device is also equipped with an air pressure detection alarm device, which can monitor product quality in real time and avoid duplication of work.
[0022] Of course, the above content is only a preferred embodiment of the present invention and should not be considered to limit the scope of the embodiments of the present invention. The present invention is not limited to the above examples. Equivalent changes and improvements made by ordinary technicians in this technical field within the essential scope of the present invention should all fall within the scope of the patent of the present invention.
Claims
1. A surface treatment device for an aluminum profile frame, comprising a transverse movement mechanism, characterized in that: A plasma spray gun (1) is installed on the transverse movement mechanism, and the transverse movement mechanism can drive the plasma spray gun (1) to move back and forth; a conveyor belt (2) for conveying aluminum profiles is arranged below the transverse movement mechanism, and an in-position detection switch (3) is arranged on one side of the conveyor belt (2), and the in-position detection switch (3) is associated with the conveyor belt motor.
2. The aluminum profile frame surface treatment device according to claim 1, characterized in that: The transverse movement mechanism comprises a crossbeam (4), the crossbeam (4) is provided with a guide rail (5), a slide seat (6) is slidably arranged on the guide rail (5), the plasma spray gun (1) is installed on the slide seat (6), and the angle of the plasma spray gun (1) is adjustable.
3. The surface treatment device for the aluminum profile frame according to claim 2, characterized in that: A motor (7) is fixed to one end of the crossbeam (4), the motor (7) is transmission-connected to a lead screw (8) via a coupling, and a nut seat on the lead screw (8) is connected to a slide seat (6).
4. The aluminum profile frame surface treatment device according to claim 2 or 3, characterized in that: Vertical columns (9) for supporting the entire set of transverse movement mechanisms are provided on both sides of the crossbeam (4).
5. The surface treatment device for aluminum profile frame according to claim 1, characterized in that: The conveyor belt (2) is provided with a V-shaped block (10) for supporting the aluminum profile.
6. The surface treatment device for aluminum profile frame according to claim 1, characterized in that: The conveyor belt (2) is provided with side guards (11) on both sides for lateral limiting of the aluminum profile; the height of the conveyor belt (2) is adjustable, and a roller (12) is also installed at the bottom of the conveyor belt (2).
7. The surface treatment device for aluminum profile frame according to claim 1, characterized in that: The aluminum profile frame surface treatment device is also equipped with an air pressure detection alarm device which can monitor product quality in real time.
