Nickel plating soaking device for automatic nickel plating line production

The nickel plating immersion device addresses issues of nickel liquid attachment and wire deviation by using a funnel and guiding grooves, ensuring efficient drying and simplified installation in nickel plating processes.

CN222205545UActive Publication Date: 2024-12-20NINGXIANG HONGYU SURFACE TREATMENT CO LTD
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Patent Information

Application Number
CN202420569271.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-22
Publication Date
2024-12-20
Estimated Expiration
2034-03-22

AI Technical Summary

Technical Problem

Existing nickel plating devices cause excess nickel liquid to attach to the wire during drying, making cleaning difficult, and the wire often deviates during the plating process, complicating installation and operation.

Method used

A nickel plating immersion device with a funnel to prevent nickel liquid from entering the drying box and features guiding grooves on wire wheels to maintain wire alignment, along with motor-driven fan blades for drying and easily detachable sealing doors for efficient installation.

Benefits of technology

Prevents nickel liquid from entering the drying box, maintains wire alignment, simplifies installation, and ensures effective drying, reducing operational complexity and time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a nickel plating soaking device for automatic nickel plating wire production. The nickel plating soaking device for automatic nickel plating line production comprises a nickel plating box, the top of the nickel plating box is in threaded connection with a drying box through bolts, a through hole is formed in the inner wall of the bottom of the drying box, one end of the through hole extends into the nickel plating box, and the inner wall, located on the outer side of the through hole, of the drying box is fixedly connected with a funnel; transverse shafts are rotationally connected to the inner walls of the two sides of the drying box, first rotating plates are arranged on the surfaces of the transverse shafts, second rotating plates are rotationally connected to the ends of the first rotating plates, and transverse rods are connected to the ends, opposite to the first rotating plates, of the second rotating plates; the inner walls of the left side and the right side of the drying box are in threaded connection with fixing frames through bolts. The nickel plating soaking device for automatic nickel plating wire production has the advantages that nickel liquid on a wire body is prevented from entering the drying box, and the wire body can be conveniently installed.
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Description

Technical Field

[0001] The utility model relates to the field of nickel plating line production, in particular to a nickel plating soaking device for automatic nickel plating line production. Background Art

[0002] Nickel plating is a method of plating a layer of nickel on metals or certain non-metals by electrolysis or chemical methods. Nickel plating is divided into electroplating and chemical nickel plating. Electroplating nickel is an electrolyte composed of nickel salt (called main salt), conductive salt, pH buffer, and wetting agent. The anode is made of metal nickel, the cathode is the plated part, and direct current is passed through the electrolyte to deposit a uniform and dense nickel coating on the cathode (plate). Bright nickel is obtained from the plating solution with brightener, while dark nickel is obtained from the electrolyte without brightener. Nickel plating is required during the production process of copper wire to ensure the quality of the copper wire.

[0003] However, there are still some shortcomings in the existing structure. First, the wire needs to be dried after nickel plating is completed, but the current device easily causes excess nickel liquid attached to the wire to enter the interior of the drying box during the drying process, which is not easy to clean. Secondly, the existing device easily causes the wire to deviate on the wire wheel during the nickel plating process, and it is troublesome to install the wire on the equipment, and the operation is cumbersome.

[0004] Therefore, it is necessary to provide a new nickel plating immersion device for automatic nickel plating line production to solve the above-mentioned technical problems. Utility Model Content

[0005] The technical problem solved by the utility model is to provide a nickel plating immersion device for automatic nickel plating line production, which can prevent nickel liquid on the wire body from entering the interior of a drying box and can facilitate the installation of the wire body.

[0006] In order to solve the above technical problems, the utility model provides a nickel plating immersion device for automatic nickel plating line production, comprising: a nickel plating box, the top of the nickel plating box is threadedly connected to a drying box by bolts, a through hole is opened on the bottom inner wall of the drying box, one end of the through hole extends to the interior of the nickel plating box, a funnel is fixedly connected to the inner wall of the drying box located outside the through hole, both side inner walls of the drying box are rotatably connected to a horizontal axis, a first rotating plate is provided on the surface of the horizontal axis, a second rotating plate is rotatably connected to the end of the first rotating plate, a cross bar is connected to one end of the second rotating plate relative to the first rotating plate, the left and right side inner walls of the drying box are threadedly connected to a fixing frame by bolts, and the surface rotating shaft of the fixing frame A swing arm is connected, a second motor is installed on one side surface of the swing arm, a first gear is connected to the output end of the second motor, an end of the swing arm is rotatably connected to a side shaft, a fan blade is installed on the end of the side shaft, a second gear is inserted on the outer surface of the side shaft, the first gear is meshed with the second gear, one end of the cross bar is rotatably connected to the swing arm on one side, a discharge port is provided on the top surface of the drying box, a discharge wheel is threadedly connected to an inner wall of one side of the discharge port by bolts, a top wire wheel is threadedly connected to the inner wall of the nickel-plated box located at the lower side of the through hole by bolts, a feed port is provided at one side wall of the nickel-plated box, a feed wheel is installed on the inner wall of the nickel-plated box located at the lower side of the feed port.

[0007] As a further solution of the utility model, the bottom inner walls on both sides of the nickel plating box are fixedly connected to support frames, the top of the support frames are threadedly connected to the bottom wire wheels by bolts, the inner wall of the nickel plating box on the side opposite to the wire feed wheel is installed with a side wire wheel, and the top surface of the drying box is installed with a guide wheel, and the surfaces of the wire feed wheel, wire outlet wheel, guide wheel, top wire wheel and bottom wire wheel are all provided with grooves.

[0008] Through the above technical solution, when the wire body needs to be installed for nickel plating and drying operations, the first sealing door and the second sealing door are first removed, and one end of the wire body is passed through the feed port and the wire feed wheel, and then bypasses the bottom wire wheel, the side wire wheel, and the top wire wheel in turn, and extends through the through hole to the discharge port at the top of the drying box. During the nickel plating process, since the surface of each wire wheel is provided with guiding grooves, it can effectively prevent the wire body from running off, which is convenient for users to operate.

[0009] As a further solution of the utility model, a belt is connected between the two horizontal axes, and the horizontal axis on one side passes through the side wall of the drying box and is connected to the first motor.

[0010] Through the above technical solution, during the nickel plating process, the wire body will bypass the side wire wheel and the top wire wheel after nickel plating and then enter the drying box. At this time, the wire body is vertical, and a funnel is provided on the outside of the through hole, so that excess nickel liquid on the wire body can be well prevented from falling into the drying box. Then, the first motor and the second motor on one side are started, and the second motor drives the fan blades to rotate through the cooperation of the first gear and the second gear to dry the internal wire body, while the first motor drives the rocker arm to swing to a certain extent through the first rotating plate and the second rotating plate, thereby achieving a sufficient drying effect.

[0011] As a further solution of the utility model, the front wall surfaces of the drying box and the nickel plating box are respectively installed with a first sealing door and a second sealing door by bolts.

[0012] Through the above technical solution, arranging the easily detachable first sealing door and second sealing door on the surface of the drying box and the nickel plating box helps the user to install and disassemble the wire body, thus saving time and energy.

[0013] As a further solution of the utility model, a control panel is installed on one side of the second sealing door, and a liquid level display is installed on the side wall surface of the nickel plating box on the side of the feed inlet, and the liquid level display is electrically connected to the control panel.

[0014] Through the above technical solution, the liquid level display allows users to observe the liquid inventory inside the nickel plating box. If the liquid level reaches the warning value, nickel liquid needs to be added in time, and the control panel allows users to operate various electrical appliances in the structure.

[0015] As a further solution of the utility model, support legs are threadedly connected to both sides of the nickel plating box by bolts, a storage box is installed on the surface of the support legs on one side, a liquid inlet pipe is arranged on the top of the storage box, a fixed pipe is connected between the liquid inlet pipe and the nickel plating box, and a water pump is installed on the surface of the fixed pipe.

[0016] Through the above technical solution, when the liquid stock inside the nickel plating box is small, the water pump on one side is started, and the inside of the nickel plating box is filled with liquid in cooperation with the storage box and the fixed pipeline. The user can operate it through the control panel, which is more convenient.

[0017] Compared with the related art, the nickel plating immersion device for automatic nickel plating line production provided by the utility model has the following beneficial effects:

[0018] 1. In the utility model, when the wire body needs to be installed for nickel plating and drying operations, the first sealing door and the second sealing door are first removed, and one end of the wire body is passed through the feed port and the wire feed wheel, and then passes around the bottom wire wheel, the side wire wheel, and the top wire wheel in sequence, and extends to the discharge port at the top of the drying box through the through hole. During the nickel plating process, since the surface of each wire wheel is provided with a guiding groove, the wire body can be well prevented from deviating, which is convenient for the user to operate;

[0019] 2. In the utility model, during the nickel plating process, the wire body will bypass the side wire wheel and the top wire wheel after nickel plating and then enter the drying box. At this time, the wire body is in a vertical shape, and a funnel is provided on the outside of the through hole, so that the excess nickel liquid on the wire body can be well prevented from falling into the drying box. Then, the first motor and the second motor on one side are started, and the second motor drives the fan blades to rotate through the cooperation of the first gear and the second gear to dry the internal wire body, while the first motor drives the rocker arm to swing to a certain extent through the first rotating plate and the second rotating plate, thereby achieving a sufficient drying effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to facilitate understanding by those skilled in the art, the present invention is further described below in conjunction with the accompanying drawings.

[0021] Figure 1 This is a first overall structural schematic diagram of a nickel plating immersion device for automatic nickel plating line production in the utility model;

[0022] Figure 2 It is a second overall structural schematic diagram of a nickel plating immersion device for automatic nickel plating line production in the utility model;

[0023] Figure 3 It is a first partial structural cross-sectional view of a nickel plating immersion device for automatic nickel plating line production in the utility model;

[0024] Figure 4 It is a second partial structural sectional view of a nickel plating immersion device for automatic nickel plating line production in the utility model.

[0025] Description of main symbols:

[0026] 1. Nickel plating box; 2. Drying box; 3. Storage box; 4. Liquid level display; 5. Feed inlet; 6. Discharge outlet; 7. Liquid inlet pipe; 8. Support leg; 9. Discharge wheel; 10. Guide wheel; 11. Water pump; 12. Fixed pipeline; 13. First motor; 14. Second motor; 15. First gear; 16. Second gear; 17. Through hole; 18. Swing arm; 19. Feed wheel; 20. Support frame; 21. Top wire wheel; 22. Bottom wire wheel; 23. Side wire wheel; 24. Funnel; 25. First rotating plate; 26. Second rotating plate; 27. Belt; 28. Fan blade; 29. ​​Groove. DETAILED DESCRIPTION

[0027] Please combine Figures 1 to 4 ,in, Figure 1 This is a first overall structural schematic diagram of a nickel plating immersion device for automatic nickel plating line production in the utility model; Figure 2 It is a second overall structural schematic diagram of a nickel plating immersion device for automatic nickel plating line production in the utility model; Figure 3 It is a first partial structural cross-sectional view of a nickel plating immersion device for automatic nickel plating line production in the utility model; Figure 4 This is a cross-sectional view of the second partial structure of a nickel-plating immersion device for automatic nickel-plating line production in the utility model. A nickel-plating immersion device for automatic nickel-plating line production includes: a nickel-plating box 1, the top of the nickel-plating box 1 is threadedly connected to a drying box 2 by bolts, a through hole 17 is provided on the bottom inner wall of the drying box 2, one end of the through hole 17 extends to the inside of the nickel-plating box 1, a funnel 24 is fixedly connected to the inner wall of the drying box 2 located outside the through hole 17, both sides of the inner wall of the drying box 2 are rotatably connected to a horizontal axis, a first rotating plate 25 is provided on the surface of the horizontal axis, the end of the first rotating plate 25 is rotatably connected to a second rotating plate 26, the second rotating plate 26 is connected to a cross bar relative to one end of the first rotating plate 25, the left and right inner walls of the drying box 2 are threadedly connected to a fixing frame by bolts, the surface of the fixing frame is connected to a swing arm 18, the swing arm 18 A second motor 14 is installed on the surface of one side, and the output end of the second motor 14 is connected to the first gear 15, the end of the swing arm 18 is rotatably connected to the side shaft, and the end of the side shaft is installed with a fan blade 28, and the outer surface of the side shaft is plugged with a second gear 16, the first gear 15 is meshed with the second gear 16, and one end of the cross bar is rotatably connected to the swing arm 18 on one side, and a discharge port 6 is provided on the top surface of the drying box 2, and a discharge wheel 9 is connected to the inner wall of one side of the discharge port 6 through a bolt thread, and a top wire wheel 21 is connected to the inner wall of the nickel-plating box 1 located at the lower side of the through hole 17 through a bolt thread, and a feed port 5 is provided on the side wall of the nickel-plating box 1, and a feed wheel 19 is installed on the inner wall of the nickel-plating box 1 located at the lower side of the feed port 5.

[0028] The bottom inner walls of both sides of the nickel plating box 1 are fixedly connected with support frames 20, and the tops of the support frames 20 are threadedly connected with bottom wire wheels 22. Side wire wheels 23 are installed on the inner wall of the nickel plating box 1 on the side opposite to the inlet wire wheel 19, and guide wheels 10 are installed on the top surface of the drying box 2. Grooves 29 are provided on the surfaces of the inlet wire wheel 19, the outlet wire wheel 9, the guide wheel 10, the top wire wheel 21 and the bottom wire wheel 22.

[0029] When the wire body needs to be installed for nickel plating and drying operations, the first sealing door and the second sealing door are first removed, and one end of the wire body is passed through the feed port 5 and the wire feed wheel 19, and then passes around the bottom wire wheel 22, the side wire wheel 23, and the top wire wheel 21 in turn, and extends through the through hole 17 to the discharge port 6 at the top of the drying box 2. During the nickel plating process, since the surface of each wire wheel is provided with a guiding groove 29, it can effectively prevent the wire body from running off, which is convenient for users to operate.

[0030] A belt 27 is connected between the two transverse axes. The transverse axis on one side passes through the side wall of the drying box 2 and is connected to the first motor 13 .

[0031] During the nickel plating process, the wire body will bypass the side wire wheel 23 and the top wire wheel 21 after nickel plating and then enter the drying box 2. At this time, the wire body is vertical, and a funnel 24 is provided on the outside of the through hole 17, so that it can well prevent excess nickel liquid on the wire body from falling into the drying box 2. Then, the first motor 13 and the second motor 14 on one side are started, and the second motor 14 drives the fan blade 28 to rotate through the cooperation of the first gear 15 and the second gear 16 to dry the internal wire body, and the first motor 13 drives the rocker arm to swing to a certain extent through the first rotating plate 25 and the second rotating plate 26, so as to fully dry the wire body.

[0032] The front wall surfaces of the drying box 2 and the nickel plating box 1 are respectively mounted with a first sealing door and a second sealing door by bolts.

[0033] Providing easily detachable first and second sealing doors on the surfaces of the drying box 2 and the nickel plating box 1 helps the user to install and disassemble the wire body, thus saving time and energy.

[0034] A control panel is installed on one side of the second sealing door, and a liquid level display 4 is installed on the side wall surface of the nickel plating box 1 on the side of the feed port 5. The liquid level display 4 is electrically connected to the control panel.

[0035] The liquid level display 4 allows the user to observe the liquid inventory inside the nickel plating box 1. If the liquid level reaches a warning value, nickel liquid needs to be added in time, while the control panel allows the user to operate various electrical appliances in the structure.

[0036] Support legs 8 are threadedly connected to both sides of the nickel plating box 1 through bolts, a storage box 3 is installed on the surface of the support legs 8 on one side, a liquid inlet pipe 7 is arranged on the top of the storage box 3, a fixed pipe 12 is connected between the liquid inlet pipe 7 and the nickel plating box 1, and a water pump 11 is installed on the surface of the fixed pipe 12.

[0037] When the liquid stock inside the nickel plating box 1 is small, the water pump 11 on one side is started, and the inside of the nickel plating box 1 is filled with liquid in cooperation with the storage box 3 and the fixed pipe 12. The user can operate through the control panel, which is more convenient.

[0038] The working principle of the nickel plating immersion device for automatic nickel plating line production provided by the utility model is as follows:

[0039] Step 1: When the wire body needs to be installed for nickel plating and drying operations, first remove the first sealing door and the second sealing door, and pass one end of the wire body through the feed port 5 and the wire feed wheel 19, then pass around the bottom wire wheel 22, the side wire wheel 23, and the top wire wheel 21 in turn, and extend to the discharge port 6 at the top of the drying box 2 through the through hole 17. During the nickel plating process, since the surface of each wire wheel is provided with a guiding groove 29, the wire body can be well prevented from deviating, which is convenient for the user to operate;

[0040] The second step: during the nickel plating process, the wire body will bypass the side wire wheel 23 and the top wire wheel 21 after nickel plating and then enter the drying box 2. At this time, the wire body is vertical, and a funnel 24 is provided on the outside of the through hole 17, so that it can well prevent excess nickel liquid on the wire body from falling into the drying box 2. Then, the first motor 13 and the second motor 14 on one side are started. The second motor 14 drives the fan blade 28 to rotate through the cooperation of the first gear 15 and the second gear 16 to dry the internal wire body, and the first motor 13 drives the rocker arm to swing to a certain extent through the first rotating plate 25 and the second rotating plate 26, so as to fully dry the wire body.

[0041] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above utility model, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field;

[0042] The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.

[0043] Although the embodiments of the present invention have been shown and described, it is understood by those skilled in the art that various changes, modifications, substitutions and variations or direct or indirect applications may be made to these embodiments without departing from the principles and spirit of the present invention. In other related technical fields, the scope of the present invention is defined by the attached claims and their equivalents, which are equally included in the scope of patent protection of the present invention.

Claims

1. A nickel plating immersion device for automatic nickel plating line production, characterized in that: The invention comprises a nickel plating box, wherein the top of the nickel plating box is threadedly connected to a drying box by bolts, a through hole is opened on the inner wall of the bottom of the drying box, one end of the through hole extends to the inside of the nickel plating box, a funnel is fixedly connected to the inner wall of the drying box outside the through hole, both inner walls on both sides of the drying box are rotatably connected to a horizontal axis, a first rotating plate is arranged on the surface of the horizontal axis, a second rotating plate is rotatably connected to the end of the first rotating plate, a cross bar is connected to one end of the second rotating plate relative to the first rotating plate, the left and right inner walls of the drying box are threadedly connected to a fixing frame by bolts, a swing arm is connected to the surface rotating shaft of the fixing frame, and a surface of one side of the swing arm is mounted There is a second motor, the output end of the second motor is connected to the first gear, the end of the swing arm is rotatably connected to the side shaft, the end of the side shaft is installed with a fan blade, the outer surface of the side shaft is plugged with a second gear, the first gear is meshed with the second gear, one end of the cross bar is rotatably connected to the swing arm on one side, a discharge port is provided on the top surface of the drying box, and a discharge wheel is threadedly connected to an inner wall of one side of the discharge port through bolts, the inner wall of the nickel-plated box located at the lower side of the through hole is threadedly connected to the top wire wheel through bolts, a feed port is provided at one side wall of the nickel-plated box, and a feed wheel is installed on the inner wall of the nickel-plated box located at the lower side of the feed port.

2. The nickel plating immersion device for automatic nickel plating line production as claimed in claim 1, characterized in that: The bottom inner walls on both sides of the nickel plating box are fixedly connected to support frames, the tops of the support frames are threadedly connected to bottom wire wheels by bolts, side wire wheels are installed on the inner wall of the nickel plating box on the side opposite to the wire inlet wheel, and guide wheels are installed on the top surface of the drying box, and grooves are provided on the surfaces of the wire inlet wheel, wire outlet wheel, guide wheel, top wire wheel and bottom wire wheel.

3. The nickel plating immersion device for automatic nickel plating line production as claimed in claim 1, characterized in that: A belt is connected between the two transverse axes, and the transverse axis on one side passes through the side wall of the drying box and is connected to the first motor.

4. The nickel plating immersion device for automatic nickel plating line production as claimed in claim 1, characterized in that: The front wall surfaces of the drying box and the nickel plating box are respectively provided with a first sealing door and a second sealing door by bolts.

5. The nickel plating immersion device for automatic nickel plating line production as claimed in claim 4, characterized in that: A control panel is installed on one side of the second sealing door, and a liquid level display is installed on the side wall surface of the nickel plating box on the side of the feed inlet, and the liquid level display is electrically connected to the control panel.

6. The nickel plating immersion device for automatic nickel plating line production as claimed in claim 1, characterized in that: Support legs are threadedly connected to both sides of the nickel plating box through bolts, a storage box is installed on the surface of the support legs on one side, a liquid inlet pipe is arranged on the top of the storage box, a fixed pipe is connected between the liquid inlet pipe and the nickel plating box, and a water pump is installed on the surface of the fixed pipe.