Melt spinning device
By introducing mixed scraping components and cleaning components into the melt spinning device, the material residue problem in the spinning tank is solved, production efficiency and equipment safety are improved, and the production cost of medical sutures is reduced.
Patent Information
- Application Number
- CN202420782823.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-16
AI Technical Summary
When used, the existing melt spinning device is easy to remain in the spinning tank, resulting in excessive accumulation of materials, affecting the discharge efficiency, reducing production efficiency, and increasing the production cost of medical sutures.
A melt spinning device including a mixing scraping assembly and cleaning assembly is designed. Through components such as power mixing rods, scrapers and stirring plates, uniform mixing of materials in the spinning tank and inner wall cleaning are achieved to prevent material accumulation and residue.
It effectively reduces the residue of materials in the spinning tank, improves material discharge efficiency, reduces filament losses and production costs, and enhances the safety of the heater.
Smart Images

Figure CN222205566U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of medical suture production, in particular to a melt spinning device. Background Art
[0002] Melt spinning is a process of converting a polymer compound (usually plastic or fiber) from a solid state to a liquid state, and then stretching it into filaments through a spinneret or a rotating component. The melt spinning device is a device used to realize the melt spinning process. Its main components include a heater, a spinneret, a spinning tank, a metering pump and cooling, etc., so that the raw materials are added to the spinning tank and the temperature inside the waterproof tank is increased by the heater, and the raw materials are then melted. Then the metering pump quantitatively sucks the material in the spinning tank, and then the sucked material is transported to the spinneret, and then the material is formed into filaments through the spinneret, and finally the filaments are cooled and solidified. In the production of medical sutures, the material is generally processed into filaments through a spinning device to facilitate the subsequent processing of the filaments until the required sutures are processed.
[0003] However, in actual use, the existing melt spinning device generally stirs and mixes the materials in the spinning tank manually, then melts the materials in the spinning tank by a heater, and then discharges the materials in the spinning tank by a metering pump. However, when the materials in the spinning tank are discharged, the materials are likely to remain on the inner wall of the spinning tank, resulting in excessive accumulation of materials on the inner wall of the spinning tank, affecting the discharge efficiency of the materials, reducing the production efficiency of the device, and increasing the loss of filaments during production, thereby increasing the production cost of medical sutures. Utility Model Content
[0004] The utility model proposes a melt spinning device to solve the problem that existing materials are easily left on the inner wall of the spinning tank, resulting in excessive accumulation of materials on the inner wall of the spinning tank, affecting the material discharge efficiency, reducing the production efficiency of the device, and increasing the loss of filaments during production, thereby increasing the production cost of medical sutures.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solution: a melt spinning device, comprising:
[0006] A support frame, a spinning pot is mounted on the support frame, a metering pump is fixedly connected to the bottom end of the spinning pot, a spinneret is mounted on the bottom end of the metering pump, and one end of the spinneret extends to the outside of the support frame, a heater is sleeved on the outside of the spinning pot, and an openable and closable pot cover is mounted on the top end of the spinning pot;
[0007] A mixing and scraping assembly is used to mix materials in a spinning pot, and the mixing and scraping assembly includes a power stirring rod installed on a pot cover and a connecting seat obliquely installed on the outside of the power stirring rod, and the connecting seat is located in the spinning pot, a first scraper is fixed to one end of the connecting seat, and the first scraper is in contact with the spinning pot, a stirring plate is also installed at one end of the connecting seat, and a disassembly and assembly assembly for disassembling the connecting seat is provided on the stirring plate, a mounting ring is fixed to one end of the stirring plate, and the mounting ring is sleeved on the outside of the power stirring rod, a cleaning assembly is provided at the bottom end of the stirring plate, and the cleaning assembly is used to clean the inner bottom wall of the spinning pot; through the setting of the first scraper, the material adsorbed on the inner wall of the spinning pot can be scraped, which can prevent the accumulation of materials, avoid overheating of the heater caused by material accumulation, and enhance the safety of the heater.
[0008] Preferably, two first stirring rods are symmetrically fixed to the bottom end of the stirring plate, and a second stirring rod is fixed to the top end of the stirring plate; through the arrangement of the first stirring rod and the second stirring rod, and the first stirring rod and the second stirring rod are symmetrically arranged on the stirring plate, the material in the spinning tank can be fully mixed before heating, and the material is strongly flipped in the spinning tank, which can reduce the dead angle of the mixing area in the spinning tank and effectively reduce the mixing time of the materials.
[0009] Preferably, the disassembly and assembly assembly includes threaded holes formed on the stirring plate and the connecting seat and threaded rods screwed into the threaded holes, and one end of the threaded rod extends to the outside of the threaded hole and is fixed with a rotating disk.
[0010] Preferably, a positioning groove for inserting the connecting seat is further provided at one end of the stirring plate, and the size of the positioning groove is consistent with that of the connecting seat, and the positioning groove is communicated with the inside of the threaded hole.
[0011] Preferably, the cleaning assembly includes a second scraper installed at the bottom end of the first stirring rod and a connecting rod fixed at the top end of the second scraper, the bottom end of the first stirring rod is provided with an adjustment groove for inserting the connecting rod, and the first stirring rod is provided with a pin assembly for connecting the connecting rod.
[0012] Preferably, the latch assembly includes a plurality of latch holes formed on the first stirring rod and a through groove formed on the top of the connecting rod, a latch column is inserted on the first stirring rod, and the latch column is inserted into the through groove corresponding to the latch hole through the latch hole; through the setting of the latch assembly, the distance between the second scraper and the bottom wall inside the spinning tank can be adjusted, so that the second scraper can scrape the material more thoroughly.
[0013] Preferably, a plugging pad is installed on the first stirring rod to close it and the latch hole, and the size of the plugging pad is adapted to the latch hole.
[0014] In the above technical solution, the technical effects and advantages provided by the utility model are:
[0015] (1) By setting up the mixing and scraping component, not only can the materials in the spinning tank be evenly mixed, the material mixing time can be shortened, and the labor intensity of the user can be reduced, but the inner wall of the spinning tank can also be scraped to reduce the residual material in the spinning tank and prevent excessive accumulation of material on the inner wall of the spinning tank to affect the material discharge efficiency. The production efficiency of the device can be greatly improved, and the loss of filaments during production can be reduced, thereby reducing the production cost of medical sutures.
[0016] (2) By setting up the cleaning component, it is possible to scrape the residual material on the bottom wall of the spinning tank, which can prevent the occurrence of cleaning dead corners when scraping the material, further improve the cleaning effect of the spinning tank, reduce the residual material in the spinning tank, and facilitate the subsequent use of the spinning tank. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 It is a structural schematic diagram of the utility model;
[0019] Figure 2 For this utility model Figure 1 A partial cross-sectional view of
[0020] Figure 3 For this utility model Figure 2 A partial cross-sectional view of
[0021] Figure 4 This is a schematic diagram of the structure of the first stirring rod and the connecting rod when they are installed in the utility model;
[0022] In the figure: 1. Support frame; 11. Spinning tank; 12. Metering pump; 13. Spinneret; 14. Tank cover; 15. Heater; 2. Mixing scraping assembly; 21. Power stirring rod; 22. Mounting ring; 23. Stirring plate; 24. First stirring rod; 25. Connecting seat; 26. First scraper; 3. Disassembly and assembly assembly; 31. Positioning groove; 32. Threaded rod; 33. Threaded hole; 4. Cleaning assembly; 41. Connecting rod; 42. Second scraper; 43. Plug pad; 44. Pin hole; 45. Pin column. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] The utility model provides Figure 1 and Figure 2 A melt spinning device is shown, comprising:
[0025] A support frame 1 is provided, on which a spinning pot 11 is mounted, a metering pump 12 is fixedly connected to the bottom end of the spinning pot 11, a spinneret 13 is mounted to the bottom end of the metering pump 12, and one end of the spinneret 13 extends to the outside of the support frame 1, a heater 15 is sleeved on the outside of the spinning pot 11, and an openable pot cover 14 is mounted on the top of the spinning pot 11; and an auxiliary feed port is installed between the spinning pot 11 and the heater 15.
[0026] As can be seen from the above, when in use, the tank cover 14 is opened on the spinning tank 11, and the materials required for processing are added into the spinning tank 11. At this time, the materials in the spinning tank 11 are manually stirred for mixing of the materials, and other materials are added into the spinning tank 11 through the auxiliary feed port to ensure the correct proportion of the materials. Then the tank cover 14 is closed, and the heater 15 is started to heat the temperature in the spinning tank 11, and then the materials in the spinning tank 11 are melted, and then the metering pump 12 quantitatively sucks the materials in the spinning tank 11, and then the sucked materials are transported to the spinneret 13, and then the materials are formed into filaments through the spinneret 13, and finally the filaments are cooled and solidified. The metering pump 12, the spinneret 13 and the heater 15 are all common components on the market, so they will not be elaborated here.
[0027] refer to Figure 1-Figure 3 As shown, the mixing and scraping assembly 2 is used to mix the materials in the spinning pot 11. The mixing and scraping assembly 2 includes a power stirring rod 21 installed on the tank cover 14 and a connecting seat 25 installed obliquely on the outside of the power stirring rod 21, and the connecting seat 25 is located in the spinning pot 11. A first scraper 26 is fixed at one end of the connecting seat 25, and the first scraper 26 is in contact with the spinning pot 11. A stirring plate 23 is also installed at one end of the connecting seat 25, and a disassembly assembly 3 for disassembling the connecting seat 25 is provided on the stirring plate 23. A mounting ring 22 is fixed at one end of the stirring plate 23, and the mounting ring 22 is sleeved on the outside of the power stirring rod 21. A cleaning assembly 4 is provided at the bottom end of the stirring plate 23, and the cleaning assembly 4 is used to clean the inner bottom wall of the spinning pot 11; two first stirring rods 24 are symmetrically fixed to the bottom end of the stirring plate 23, and a second stirring rod is fixed to the top of the stirring plate 23.
[0028] Through the above technical solution:
[0029] Before the material is melted, the tank cover 14 is first removed from the spinning tank 11, and the material is added into the spinning tank 11, and then the tank cover 14 and the spinning tank 11 are closed. At this time, the power stirring rod 21 drives the mounting ring 22 to rotate in the spinning tank 11, and the rotation of the mounting ring 22 drives the stirring plate 23 to rotate. The stirring plate 23 stirs the material around the mounting ring 22, and the rotation of the stirring plate 23 drives the first stirring rod 24 and the second stirring rod to rotate, so that the first stirring rod 24 and the second stirring rod are located in the spinning tank 11 and scraped between the material. The position of the material is continuously changed under continuous rotation, so that the material is strongly turned over. At the same time, the connecting seat 25 and the first scraper 26 move the material around the inner wall of the spinning tank 11 under the rotation of the stirring plate 23, so that the material is fully mixed in the spinning tank 11. After the material is melted and discharged, the power stirring rod 21 rotates to drive the mounting ring 22 and the stirring plate 23 to rotate, and then the stirring plate 23 rotates to drive the connecting seat 25 to rotate synchronously. At this time, the connecting seat 25 rotates to drive the first scraper 26 to rotate along the inner wall of the spinning pot 11, and the first scraper 26 rotates to scrape the material adsorbed on the inner wall of the spinning pot 11, so that the material is separated from the spinning pot 11, thereby not only achieving uniform mixing of the material in the spinning pot 11, shortening the material mixing time, and reducing the labor intensity of the user, but also scraping the spinning pot 11, which can reduce the residual material in the spinning pot 11 and prevent excessive accumulation of material on the inner wall of the spinning pot 11 to affect the material discharge efficiency, which can greatly improve the production efficiency of the device, and can reduce the loss of filaments during production, thereby reducing the production cost of medical sutures.
[0030] Further, regarding the above-mentioned disassembly assembly 3, as Figure 3 As shown, the disassembly and assembly component 3 includes a threaded hole 33 opened on the stirring plate 23 and the connecting seat 25 and a threaded rod 32 screwed in the threaded hole 33, one end of the threaded rod 32 extends to the outside of the threaded hole 33 and is fixed with a rotating disk; based on this, when the material transportation is completed, the tank cover 14 is removed from the spinning tank 11, and then the connecting seat 25 and the first scraper 26 are taken out of the spinning tank 11, and the threaded rod 32 is driven to rotate by rotating the rotating disk. At this time, the threaded rod 32 is rotated and disengaged along the threaded hole 33, and the limiting function between the connecting seat 25 and the stirring plate 23 is lost, and then the connecting seat 25 and the first scraper 26 are taken out on the stirring plate 23, so that the first scraper 26 can be disassembled, cleaned or replaced, so as to avoid the situation where material remains on the surface of the first scraper 26 for a long time, causing uneven material removal.
[0031] Furthermore, a positioning groove 31 for inserting the connecting seat 25 is also provided at one end of the stirring plate 23, and the size of the positioning groove 31 is consistent with that of the connecting seat 25, and the positioning groove 31 is communicated with the inside of the threaded hole 33; based on this, through the setting of the positioning groove 31, the connecting seat 25 and the stirring plate 23 can be positioned and installed, which can prevent the position of the connecting seat 25 from being shifted during installation, and reduce the installation difficulty between the connecting seat 25 and the stirring plate 23.
[0032] In addition, refer to Figure 1 , Figure 2 and Figure 4 As shown, the cleaning assembly 4 includes a second scraper 42 installed at the bottom end of the first stirring rod 24 and a connecting rod 41 fixed to the top end of the second scraper 42. An adjustment groove for inserting the connecting rod 41 is provided at the bottom end of the first stirring rod 24, and a pin assembly for connecting the connecting rod 41 is provided on the first stirring rod 24; the pin assembly includes a plurality of pin holes 44 provided on the first stirring rod 24 and a through groove provided on the top of the connecting rod 41, a pin column 45 is inserted on the first stirring rod 24, and the pin column 45 is inserted into the through groove corresponding to the pin hole 44 through the pin hole 44.
[0033] Through the above technical solution:
[0034] After the material is discharged, the power stirring rod 21 rotates to drive the mounting ring 22 and the stirring plate 23 to rotate, and the stirring plate 23 rotates to drive the first stirring rod 24 to rotate synchronously, and then the first stirring rod 24 rotates to drive the connecting rod 41 to rotate. At this time, the connecting rod 41 rotates to drive the second scraper 42 to rotate, and the second scraper 42 rotates and scrapes against the inner bottom wall of the spinning pot 11, so that the material adsorbed on the inner bottom wall of the spinning pot 11 is pushed and shoveled, so that the residual material on the inner bottom wall of the spinning pot 11 can be scraped, which can prevent the occurrence of cleaning dead corners when the material is scraped, further improve the cleaning effect of the spinning pot 11, reduce the residual material in the spinning pot 11, and facilitate the subsequent use of the spinning pot 11.
[0035] Furthermore, a plugging pad 43 is installed on the first stirring rod 24 to close the first stirring rod 24 and the plugging pad 43 is adapted to the plugging hole 44. Based on this, the plugging pad 43 is provided and the plugging pad 43 is fixed to the plugging hole 44 to block the remaining plugging holes 44. The plugging pad 43 can be pulled out from the plugging hole 44 when necessary to prevent the remaining plugging holes 44 from entering materials when they are not in use, thereby enhancing the protection of the plugging holes 44.
[0036] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A melt spinning device, characterized in that: include: A support frame (1), a spinning pot (11) is mounted on the support frame (1), a metering pump (12) is fixedly connected to the bottom end of the spinning pot (11), a spinneret (13) is mounted at the bottom end of the metering pump (12), and one end of the spinneret (13) extends to the outside of the support frame (1), a heater (15) is sleeved on the outside of the spinning pot (11), and an openable pot cover (14) is mounted on the top end of the spinning pot (11); A mixing and scraping assembly (2) is used for mixing materials in a spinning pot (11). The mixing and scraping assembly (2) comprises a power stirring rod (21) mounted on a pot cover (14) and a connecting seat (25) obliquely mounted on the outside of the power stirring rod (21), wherein the connecting seat (25) is located in the spinning pot (11), a first scraper (26) is fixed to one end of the connecting seat (25), and the first scraper (26) is in contact with the spinning pot (11), a stirring plate (23) is also mounted on one end of the connecting seat (25), and a disassembly assembly (3) for disassembling the connecting seat (25) is provided on the stirring plate (23), a mounting ring (22) is fixed to one end of the stirring plate (23), and the mounting ring (22) is sleeved on the outside of the power stirring rod (21), a cleaning assembly (4) is provided at the bottom end of the stirring plate (23), and the cleaning assembly (4) is used for cleaning the inner bottom wall of the spinning pot (11).
2. A melt spinning device according to claim 1, characterized in that: Two first stirring rods (24) are symmetrically fixed to the bottom end of the stirring plate (23), and a second stirring rod is fixed to the top end of the stirring plate (23).
3. A melt spinning device according to claim 2, characterized in that: The disassembly assembly (3) comprises a threaded hole (33) formed on the stirring plate (23) and the connecting seat (25) and a threaded rod (32) screwed into the threaded hole (33); one end of the threaded rod (32) extends to the outside of the threaded hole (33) and is fixed with a rotating disk.
4. A melt spinning device according to claim 3, characterized in that: One end of the stirring plate (23) is also provided with a positioning groove (31) for the connecting seat (25) to be inserted, and the size of the positioning groove (31) is consistent with that of the connecting seat (25), and the positioning groove (31) is communicated with the inside of the threaded hole (33).
5. A melt spinning device according to claim 2, characterized in that: The cleaning assembly (4) comprises a second scraper (42) mounted at the bottom end of a first stirring rod (24) and a connecting rod (41) fixed at the top end of the second scraper (42); an adjustment groove for inserting the connecting rod (41) is provided at the bottom end of the first stirring rod (24); and a latch assembly for connecting the connecting rod (41) is provided on the first stirring rod (24).
6. A melt spinning device according to claim 5, characterized in that: The latch assembly comprises a plurality of latch holes (44) formed on a first stirring rod (24) and a through slot formed on the top of a connecting rod (41); a latch column (45) is inserted on the first stirring rod (24), and the latch column (45) is inserted into the through slot corresponding to the latch hole (44) through the latch hole (44).
7. A melt spinning device according to claim 6, characterized in that: The first stirring rod (24) is provided with a plugging pad (43) for closing the first stirring rod (24) and the plugging pad (43) with the plugging pin hole (44), and the size of the plugging pad (43) is adapted to the plugging pin hole (44).
