Opener for carpet cushion block production

Abstract

The utility model relates to the technical field of openers, and provides an opener for carpet cushion block production, which comprises a shell, a feeding pipeline mounted at the top of the shell, a discharging component arranged on the upper surface of the shell, a bottom frame fixed at the bottom of the shell, a driving motor mounted on the bottom surface of the bottom frame, and a rotary opening component arranged in the shell, the rotary opening assembly comprises a rotating disc which is rotationally connected to the bottom in the shell, the output end of the driving motor is connected with the rotating disc, a plurality of opening teeth are arranged on the surface of the rotating disc, a plurality of opening rollers are rotationally connected to the inner side surface of the shell, one end of each opening roller is located outside the shell, and one end of each opening roller is fixedly connected with a transmission gear. By means of the technical scheme, the problems that in the prior art, when an existing opener is used for opening fiber raw materials, the overall processing stroke is long, the interior is prone to being blocked by the raw materials, cleaning is difficult after blocking, and the production efficiency is seriously affected are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of openers, and in particular to an opener for producing carpet pads. Background Art

[0002] The opening machine is a process to loosen the compressed and entangled fiber raw materials. Various fiber raw materials for spinning, such as raw cotton, wool, chemical short fibers, cotton, linen, polyester, rags, etc., are mostly transported to textile factories in the form of compressed bales. The packing density of raw materials is generally 200-650 kg / m3, and the packing density of raw cotton in China is about 330-400 kg / m3. In order to spin high-quality fine yarn, the raw materials need to be loosened and evenly mixed. The opening quality of fiber raw materials has an important impact on the quality of semi-finished products and yarns, as well as material saving, and is one of the indispensable equipment in carpet processing.

[0003] When the existing opening machine is opening the fiber raw materials, the overall processing stroke is long, the interior is easily blocked by the raw materials, and it is difficult to clean after being blocked, which seriously affects the production efficiency.

[0004] Therefore, improvements are made to address the above problems. Utility Model Content

[0005] The utility model provides an opening machine for producing carpet pads, which solves the problem that when the existing opening machines in the related art open the fiber raw materials, the overall processing stroke is long, the interior is easily blocked by the raw materials, and it is difficult to clean after being blocked, which seriously affects the production efficiency.

[0006] The technical solution of the utility model is as follows:

[0007] A shell, wherein a feed pipe is installed on the top of the shell;

[0008] A discharging assembly, the discharging assembly being arranged on the upper surface of the shell;

[0009] A base frame and a driving motor, wherein the base frame is fixed to the bottom of the housing, and the driving motor is installed on the bottom surface of the base frame;

[0010] A rotating loosening component is arranged inside the shell, and the rotating loosening component includes a rotating disk, and the rotating disk is rotatably connected to the bottom of the shell, the output end of the drive motor is connected to the rotating disk, and a plurality of opening teeth are arranged on the surface of the rotating disk, and a plurality of opening rollers are rotatably connected to the inner surface of the shell, one end of the opening roller is located outside the shell, and one end of the opening roller is fixedly connected to a transmission gear.

[0011] As a further technical solution, the outer surface of the shell is rotatably connected to a first external gear, which is meshed with the transmission gear. The surface of the base frame is rotatably connected to a transmission shaft, and transmission wheels are provided on the outside of the transmission shaft and at the output end of the drive motor. A second external gear is provided at the bottom of the first external gear, and a driving gear is fixedly connected to the upper end of the transmission shaft, which is meshed with the second external gear.

[0012] As a further technical solution, the discharging assembly includes a discharging port, which is opened on the upper surface of the outer shell, and a collecting cover is fixedly connected to the upper surface of the outer shell. A plurality of collecting scrapers are arranged on the lower end surface of the collecting cover. A conveyor belt is installed in the outer shell, and an inclined discharging hopper is connected to the side end surface of the outer shell.

[0013] As a further technical solution, the surface of the opening roller is composed of a plurality of rubber tooth plates with uniform intervals.

[0014] As a further technical solution, both the first external gear and the transmission gear are bevel gears.

[0015] As a further technical solution, the transmission wheels are connected by belt transmission.

[0016] As a further technical solution, a separation shovel is provided on the inner bottom surface of the shell.

[0017] As a further technical solution, the spacing positions between the plurality of collecting scrapers match the distribution positions of the opening teeth.

[0018] The working principle and beneficial effects of the utility model are:

[0019] The utility model is provided with a transfer and loosening component, a rotating disk driven to rotate by a driving motor is arranged inside an outer shell, and opening teeth are arranged on the surface of the rotating disk to scrape the material during rotation, and a plurality of opening rollers are arranged around the inner surface of the outer shell, a transmission gear is arranged at the outer end of each opening roller, and a transmission shaft is arranged on the surface of the base frame, and the transmission shaft rotates synchronously with the rotating disk through the transmission of the transmission wheel. During the rotation, the driving gear at the upper end of the transmission shaft drives the meshing second outer gear, so that the first outer gear drives the transmission gear at the outer end of the opening roller, so that the plurality of opening rollers rotate synchronously with the rotating disk, which can achieve a good loosening effect, and this method can reduce the overall stroke and improve the effect. It has a good use effect when combined with the discharging component. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0021] Figure 1 It is a schematic diagram of the structure of the utility model;

[0022] Figure 2 This is the axonometric drawing of the utility model;

[0023] Figure 3 This is a cross-sectional view of the utility model;

[0024] Figure 4 For the utility model Figure 3 A partial enlarged view of part A;

[0025] Figure 5 For the utility model Figure 3 A partial enlarged view of part B;

[0026] Figure 6 For the utility model Figure 3 A partial enlarged view of part C in the middle;

[0027] In the figure: 1. outer shell; 2. feed pipe; 3. base frame; 4. driving motor; 5. rotating loosening assembly; 5-1. rotating disk; 5-2. loosening teeth; 5-3. loosening roller; 5-4. transmission gear; 5-5. first outer gear; 5-6. transmission shaft; 5-7. transmission wheel; 5-8. second outer gear; 5-9. driving gear; 6. discharging assembly; 6-1. discharging port; 6-2. collecting cover; 6-3. collecting scraper; 6-4. conveyor belt; 6-5. inclined discharging hopper; 7. separation shovel. DETAILED DESCRIPTION

[0028] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] like Figure 1 to Figure 6 As shown, this embodiment provides a carpet pad production opening machine, comprising

[0030] A shell 1, with a feed pipe 2 installed on the top of the shell 1;

[0031] A discharging assembly 6, which is arranged on the upper surface of the housing 1;

[0032] A base frame 3 and a driving motor 4, wherein the base frame 3 is fixed to the bottom of the housing 1, and the driving motor 4 is installed on the bottom surface of the base frame 3;

[0033] A rotating loosening component 5 is arranged inside the shell 1. The rotating loosening component 5 includes a rotating disk 5-1, which is rotatably connected to the bottom of the shell 1. The output end of the driving motor 4 is connected to the rotating disk 5-1. A plurality of opening teeth 5-2 are arranged on the surface of the rotating disk 5-1. A plurality of opening rollers 5-3 are rotatably connected to the inner surface of the shell 1. One end of the opening roller 5-3 is located outside the shell 1. A transmission gear 5-4 is fixedly connected to one end of the opening roller 5-3. A first external gear 5-5 is rotatably connected to the outer surface of the shell 1. The first external gear 5-5 is meshed with the transmission gear 5-4. A transmission shaft 5-6 is rotatably connected to the surface of the base frame 3. A transmission wheel 5-7 is arranged on the outside of the transmission shaft 5-6 and on the output end of the driving motor 4. A second external gear 5-8 is arranged at the bottom of the first external gear 5-5. A driving gear 5-9 is fixedly connected to the upper end of the transmission shaft 5-6. The driving gear 5-9 is meshed with the second external gear 5-8.

[0034] In this embodiment, in order to achieve the effect of opening and loosening the raw materials without clogging, a discharging assembly 6 is designed. A rotating disk 5-1 driven to rotate by a driving motor 4 is arranged inside the housing 1, and evenly distributed opening teeth 5-2 are arranged on the surface of the rotating disk 5-1. During the rotation process, the material entering the feed pipe 2 can be opened and processed, and a plurality of opening rollers are rotatably connected to the side surface of the housing 1. A transmission shaft 5-6 is arranged at the other end of the base frame 3. The transmission shaft 5-6 is driven to rotate by a transmission wheel 5-7 at the output end of the driving motor 4. The outer surface of the outer shell 1 is rotatably connected with the first outer gear 5-5 and the second outer gear 5-8. The driving gear 5-9 can drive the meshing second outer gear 5-8 to rotate horizontally, which will make the first outer gear 5-5 drive the transmission gear 5-4 at one end of the opening roller 5-3, so that multiple opening rollers 5-3 can rotate at the same time, and the rotating disk 5-1 rotates one circle to effectively complete the opening process, and the discharging component 6 can fully discharge the opened material without clogging.

[0035] Specifically, in order to fully discharge the materials after the opening process, a discharge assembly 6 is designed to collect the materials together and discharge them at one side of the feeding position for easy collection.

[0036] Furthermore, the discharge assembly 6 includes a discharge port 6-1, which is opened on the upper surface of the shell 1. A collecting cover 6-2 is fixedly connected to the upper surface of the shell 1. A plurality of collecting scrapers 6-3 are arranged on the lower end surface of the collecting cover 6-2. A conveyor belt 6-4 is installed in the shell 1. An inclined discharge hopper 6-5 is connected to the side end surface of the shell 1.

[0037] In this embodiment, the discharge port 6-1 is opened on the upper surface of the outer shell 1, and a collecting cover 6-2 with an upwardly extending opening is arranged inside the discharge port 6-1. A collecting scraper 6-3 is arranged at the bottom of the collecting cover 6-2. There are multiple collecting scrapers 6-3, and the gap in the middle will avoid the opening teeth 5-2, maintaining the same gap as the diameter of the opening teeth 5-2, and the processed material is driven upward at an inclined angle. A conveyor belt 6-4 is arranged inside the collecting cover 6-2, and the material can be brought upward by the conveyor belt 6-4 and transported to the inclined discharge hopper 6-5, and the material is discharged at the side for easy collection.

[0038] Furthermore, the surface of the opening roller 5-3 is composed of a plurality of evenly spaced rubber tooth plates.

[0039] In this embodiment, the material is opened by means of a rubber-structured ruler that rotates and cooperates with the opening teeth 5-2.

[0040] Furthermore, the first external gear 5 - 5 and the transmission gear 5 - 4 are both bevel gears.

[0041] In this embodiment, through the structure of the bevel gear, the annular first external gear 5-5 can simultaneously drive the multiple transmission gears 5-4 to rotate simultaneously, so that the multiple opening rollers 5-3 rotate synchronously, achieving an efficient opening effect.

[0042] Furthermore, the transmission wheels 5-7 are connected by belt transmission.

[0043] In this embodiment, the rotating disk 5-1 and the transmission shaft 5-6 rotate simultaneously through the transmission of the belt, and the stability is high.

[0044] Furthermore, a separation shovel plate 7 is provided on the inner bottom surface of the housing 1 .

[0045] In this embodiment, the separation shovel plate 7 is attached to one side of the conveyor belt 6-4 to clean up the materials brought out from the surface of the conveyor belt 6-4 to prevent the materials from being brought into the bottom by the rotation of the conveyor belt 6-4 and transported back.

[0046] Furthermore, the spacing positions between the plurality of collecting scrapers 6-3 match the distribution positions of the opening teeth 5-2.

[0047] In this embodiment, the collecting scraper 6-3 is spaced at the same size as the opening teeth 5-2, and the loosened material is brought down by the collecting scraper 6-3 made of rubber.

[0048] When loosening is required, start the drive motor 4 and the conveyor belt 6-4, the rotating disk 5-1 inside the shell 1 starts to rotate horizontally, and at the same time, through the transmission of the transmission wheel 5-7, the transmission shaft 5-6, the driving gear 5-9 and the second outer gear 5-8, the first outer gear 5-5 rotates horizontally at the same time, and during the rotation, the transmission gear 5-4 at the outer end of the loosening roller 5-3 is driven, so that multiple loosening rollers 5-3 start to rotate synchronously, and the material is put into the feed pipe 2. The material passes through the rotating loosening teeth 5-2 and the loosening rollers 5-3 for loosening, and rotates one circle with the rotating disk 5-1 and is concentrated at the collecting scraper 6-3. The material moves upward through the collecting scraper 6-3, is transported outward with the conveyor belt 6-4, enters the inclined discharge hopper 6-5, and is discharged, and then collected.

[0049] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A carpet pad production opening machine, characterized in that: include A housing (1), wherein a feed pipe (2) is installed on the top of the housing (1); A discharge assembly (6), wherein the discharge assembly (6) is arranged on the upper surface of the housing (1); A base frame (3) and a drive motor (4), wherein the base frame (3) is fixed to the bottom of the housing (1), and the drive motor (4) is installed on the bottom surface of the base frame (3); A rotating opening component (5) is arranged inside the shell (1), and the rotating opening component (5) comprises a rotating disk (5-1), the rotating disk (5-1) is rotatably connected to the bottom of the shell (1), the output end of the drive motor (4) is connected to the rotating disk (5-1), a plurality of opening teeth (5-2) are arranged on the surface of the rotating disk (5-1), and a plurality of opening rollers (5-3) are rotatably connected to the inner surface of the shell (1), one end of the opening roller (5-3) is located outside the shell (1), and one end of the opening roller (5-3) is fixedly connected to a transmission gear (5-4).

2. The carpet pad production opening machine according to claim 1, characterized in that: The outer surface of the housing (1) is rotatably connected to a first external gear (5-5), and the first external gear (5-5) is meshed with the transmission gear (5-4). The surface of the base frame (3) is rotatably connected to a transmission shaft (5-6), and a transmission wheel (5-7) is arranged on the outside of the transmission shaft (5-6) and the output end of the drive motor (4). A second external gear (5-8) is arranged at the bottom of the first external gear (5-5), and a driving gear (5-9) is fixedly connected to the upper end of the transmission shaft (5-6), and the driving gear (5-9) is meshed with the second external gear (5-8).

3. The carpet pad production opening machine according to claim 1, characterized in that: The discharge assembly (6) comprises a discharge port (6-1), the discharge port (6-1) is opened on the upper surface of the shell (1), a collecting cover (6-2) is fixedly connected to the upper surface of the shell (1), a plurality of collecting scrapers (6-3) are arranged on the lower end surface of the collecting cover (6-2), a conveyor belt (6-4) is installed in the shell (1), and an inclined discharge hopper (6-5) is connected to the side end surface of the shell (1).

4. The carpet pad production opening machine according to claim 1, characterized in that: The surface of the opening roller (5-3) is composed of a plurality of rubber tooth plates with uniform intervals.

5. The carpet pad production opening machine according to claim 2, characterized in that: The first external gear (5-5) and the transmission gear (5-4) are both bevel gears.

6. The carpet pad production opening machine according to claim 2, characterized in that: The transmission wheels (5-7) are connected with each other by belt transmission.

7. The carpet pad production opening machine according to claim 1, characterized in that: The inner bottom surface of the outer shell (1) is provided with a separation shovel plate (7).

8. The carpet pad production opening machine according to claim 3, characterized in that: The spacing positions between the plurality of collecting scrapers (6-3) match the distribution positions of the opening teeth (5-2).

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