Large-scale high-platform smoke-discharging and noise-eliminating support
By designing a large high-platform smoke exhaust silencer bracket to provide a stable support platform and positioning mechanism, the problems of noise and structural instability in diesel generator set testing are solved, and the stability and aesthetics of the structure are improved.
Patent Information
- Application Number
- CN202420974277.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-08
AI Technical Summary
During performance testing, the muffler of the diesel generator set has no fixed points, which leads to abnormal noise noise, and there is a risk of the smoke pipe and muffler falling during long-term operation, affecting the stability of the structure.
A large high platform smoke exhaust muffler bracket is designed, including a symmetrical grounding bracket and bottom frame, providing a stable support platform, connecting the muffler through vertical and horizontal smoke exhaust pipes, and fixing the muffler using the positioning mechanism of channel steel and triangular steel , enhance structural stability and set up ladders for easy installation and maintenance.
It effectively solves the problem of abnormal noise, reduces vibration, ensures the structural stability of the smoke pipe and muffler, facilitates maintenance and movement, and improves the appearance aesthetics and neatness.
Smart Images

Figure CN222209501U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of diesel generator set performance testing, in particular to a mechanism for limiting the position of a container power station during transportation. Background Art
[0002] When testing the performance of diesel generator sets, the muffler is independent and has no fixed point. Without the muffler, the generator set will make abnormal noise when working, which seriously affects the surrounding office areas and nearby residential areas. Therefore, a fixed smoke exhaust muffler pipe will be installed in the test workshop. One end of the smoke exhaust muffler pipe is detachably connected to the test unit, and the other end is connected to the outside world. The smoke is output to the outside world through the smoke exhaust pipe.
[0003] The existing technology is to drill a hole in the wall, and the smoke pipe extends directly from the hole. The smoke pipe is supported by the wall, but the muffler is too heavy and lacks support. The smoke pipe is also in a cantilever state. In addition, the large-power generator set is large in size, and the smoke pipe and muffler are at a high position. The structure is unstable, and there is a risk of falling during long-term tests such as continuous operation tests. Utility Model Content
[0004] In order to solve the problems in the prior art, the utility model provides a large-scale high-platform smoke exhaust and silencer bracket.
[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0006] A large high-rise smoke exhaust and silencer bracket, comprising a generator set and a silencer, wherein the generator set is located at the bottom, the silencer is located at a high position and is placed horizontally, the smoke exhaust port of the generator set is connected to a vertical smoke exhaust pipe, the vertical smoke exhaust pipe is connected to one end of the silencer through a curved pipe, and the other end of the silencer is connected to a horizontal smoke exhaust pipe, and the silencer is placed on the smoke exhaust and silencer bracket;
[0007] The smoke exhaust and silencer bracket includes a grounding bracket symmetrically arranged on both sides of the generator set, the lower end of the grounding bracket is provided with a connecting portion connected to the bottom surface, the upper end of the grounding bracket is commonly connected to the bottom frame, the bottom frame is provided with a bottom plate, the bottom frame and the bottom plate are provided with a muffler placement position, the width of the muffler placement position does not exceed the diameter of the muffler, so that the muffler cannot pass through the muffler placement position.
[0008] Preferably, a support seat is fixedly provided at the location where the muffler is placed, and a positioning mechanism for the muffler is formed on the support seat.
[0009] Preferably, the support seat includes two channel steels and two triangular steels, the channel steels are perpendicular to the axis of the muffler, and the two channel steels are symmetrically fixed on both sides of the muffler placement position, the triangular steel is parallel to the axis of the muffler, and the two triangular steels are distributed on both sides of the muffler and fixed on the channel steels;
[0010] Two opposite inclined surfaces of the two triangular steels form a positioning mechanism for the muffler.
[0011] Preferably, the bottom frame is formed by fixedly connecting criss-cross bottom beams.
[0012] Preferably, an inclined beam is provided between the bottom frame and the grounding bracket.
[0013] Preferably, a plurality of vertical guardrails are connected around the bottom frame, a ladder is connected between the bottom frame and the bottom surface, and spaces are left corresponding to the guardrails, the smoke exhaust pipes and the ladder.
[0014] Preferably, the ladder is arranged vertically, and one side of the ladder is shared with the grounding bracket.
[0015] Preferably, a reinforcement beam group is provided between the grounding bracket and the bottom frame.
[0016] Preferably, the ladder is arranged at an angle.
[0017] Preferably, the generator set is placed close to a wall, and a horizontal smoke exhaust pipe extends out of the wall.
[0018] Beneficial effects of the utility model:
[0019] The utility model has a reasonable and effective structure, can provide a support platform for the muffler, can effectively solve the problem of abnormal noise, and can also reduce vibration, ensuring the stability of the smoke pipe and muffler structure during the continuous operation test of the diesel generator set product. The utility model is easy to maintain and move, and has a more beautiful and neat appearance. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is the front view of the utility model after assembly;
[0021] Figure 2 It is a side view of the utility model after assembly;
[0022] Figure 3 It is a schematic diagram of the support seat in the utility model;
[0023] Figure 4 This is a front view of the smoke exhaust and silencer bracket in the utility model;
[0024] Figure 5 It is a top view of the smoke exhaust and silencer bracket in the utility model;
[0025] Figure 6 This is a schematic diagram of the installation of the ladder in Example 1;
[0026] Figure 7 for Figure 6 Side view of
[0027] Figure 8 This is a schematic diagram of the installation of the ladder in the second embodiment;
[0028] Fig. 9 for Figure 8 Side view of.
[0029] The drawings are only used for illustrative purposes and should not be construed as limitations on this patent. In order to better illustrate this embodiment, some parts of the drawings may be omitted, enlarged, or reduced, and do not represent the size of the actual product. For those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0031] Embodiment 1:
[0032] like Figures 1 to 5 As shown, this embodiment provides a large-scale high-platform smoke exhaust and silencer bracket, including a generator set 20 and a silencer 10. The generator set 20 is located at the bottom and placed close to the wall, the silencer 10 is located at a high place and placed horizontally, and the smoke exhaust port of the generator set 20 is connected to a vertical smoke exhaust pipe 30. The vertical smoke exhaust pipe 30 is connected to one end of the silencer 10 through a bent pipe 40. The other end of the silencer 10 is connected to a horizontal smoke exhaust pipe 50. The horizontal smoke exhaust pipe 50 extends out of the wall, and the silencer 10 is placed on a smoke exhaust and silencer bracket 60.
[0033] The smoke exhaust and silencer bracket 60 includes a grounding bracket 11 symmetrically arranged on both sides of the generator set, the lower end of the grounding bracket 11 is provided with a connecting portion 12 connected to the bottom surface, the upper end of the grounding bracket 11 is commonly connected to a bottom frame 13, and an inclined beam 18 is provided between the bottom frame 13 and the grounding bracket 11 to enhance the structural stability. The bottom frame 13 is formed by the criss-cross bottom beams fixedly connected, and a bottom plate 14 is also laid on the bottom frame 13. A muffler placement position 15 is provided between the bottom frame 13 and the bottom plate 14, and the width of the muffler placement position 15 does not exceed the diameter of the muffler 10, so that the muffler 10 cannot pass through the muffler placement position 15.
[0034] A support base is fixedly provided at the muffler placement position 15, and the support base includes two channel steels 16 and two triangular steels 17. The channel steels 16 are perpendicular to the axis of the muffler 10, and the two channel steels 16 are symmetrically fixed on both sides of the muffler placement position 15. The triangular steel 17 is parallel to the axis of the muffler, and the two triangular steels 17 are distributed on both sides of the muffler 10 and fixed on the channel steels 16. The two opposite inclined surfaces of the two triangular steels 17 form a positioning mechanism for the muffler 10.
[0035] A plurality of vertical guardrails 19 are connected around the bottom frame 13, and a circle of handrails 191 are connected to the guardrails 19. A ladder 21 is connected between the bottom frame 13 and the bottom surface. Space is left at the corresponding places of the guardrails 19, the smoke exhaust pipe and the ladder so that people can climb up from the ladder to the bottom plate, and the smoke exhaust pipe can also pass through the guardrail more conveniently.
[0036] like Figure 6 and Figure 7 As shown, in this embodiment, the ladder 21 is arranged vertically, and one side of the ladder 21 is shared with the grounding bracket 11. This design saves more materials, but a reinforcement beam group needs to be added for strength. The reinforcement beam group 22 is arranged between the grounding bracket 11 and the bottom beam. The reinforcement beam group 22 is a plurality of beams located below the bottom beam for supporting and reinforcing.
[0037] Embodiment 2:
[0038] like Figure 8 and Fig. 9 As shown, the difference between this embodiment and the first embodiment is that the arrangement state of the ladder is different.
[0039] In this embodiment, the ladder 21 is arranged at an angle, the top of the ladder 21 is connected to the bottom beam, the bottom of the ladder 21 is connected to the bottom surface, and the ladder 21 is not colinear with the grounding bracket 11. This design has a good supporting structure and therefore does not require a reinforcement beam group.
[0040] The assembly process of the utility model is as follows:
[0041] When in use, first connect the vertical smoke exhaust pipe 30 and the bent pipe 40, use the lifting device to lift the muffler 10 to the muffler placement position 15, the muffler 10 will not roll under the restriction of the muffler placement position, and then the installer climbs onto the base plate from the ladder 21, lifts the muffler again, and first welds the channel steel 16. After the muffler 10 is aligned and connected with the bent pipe 40, the installer welds the triangular steel 17 to ensure that the triangular steel 17 is in close contact with the muffler 10, and finally installs the horizontal smoke exhaust pipe 50.
[0042] The utility model has a reasonable and effective structure, can provide a support platform for the muffler, can effectively solve the problem of abnormal noise, and can also reduce vibration, ensuring the stability of the smoke pipe and muffler structure during the continuous operation test of the diesel generator set product. The utility model is easy to maintain and move, and has a more beautiful and neat appearance.
[0043] The above embodiments are only used to illustrate rather than limit the technical solutions of the present invention. Although the present invention is described in detail with reference to the above embodiments, those skilled in the art should understand that the present invention can still be modified or replaced by equivalents. Any modification or partial replacement that does not depart from the spirit and scope of the present invention should be included in the scope of the claims of the present invention.
[0044] If the words "first", "second" and so on are used in this document to limit components, those skilled in the art should know that the use of "first" and "second" is only for the convenience of describing the utility model and simplifying the description. Unless otherwise stated, the above words have no special meaning.
[0045] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0046] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
Claims
1. A large high-rise smoke exhaust and silencer bracket, including a generator set and a silencer, wherein the generator set is located at the bottom, the silencer is located at a high place and placed horizontally, the smoke exhaust port of the generator set is connected to a vertical smoke exhaust pipe, the vertical smoke exhaust pipe is connected to one end of the silencer through a curved pipe, and the other end of the silencer is connected to a horizontal smoke exhaust pipe. Features: The muffler is placed on a smoke exhaust and muffler bracket; The smoke exhaust and silencer bracket includes a grounding bracket symmetrically arranged on both sides of the generator set, the lower end of the grounding bracket is provided with a connecting portion connected to the bottom surface, the upper end of the grounding bracket is commonly connected to the bottom frame, the bottom frame is provided with a bottom plate, the bottom frame and the bottom plate are provided with a muffler placement position, the width of the muffler placement position does not exceed the diameter of the muffler, so that the muffler cannot pass through the muffler placement position.
2. The large-scale high-platform smoke exhaust and silencer bracket according to claim 1, Features: A support seat is fixedly provided at the muffler placement position, and a positioning mechanism for the muffler is formed on the support seat.
3. The large-scale high-platform smoke exhaust and silencer bracket according to claim 2, Features: The support seat includes two channel steels and two triangular steels, the channel steels are perpendicular to the axis of the muffler, and the two channel steels are symmetrically fixed on both sides of the muffler placement position, the triangular steel is parallel to the axis of the muffler, and the two triangular steels are distributed on both sides of the muffler and fixed on the channel steels; Two opposite inclined surfaces of the two triangular steels form a positioning mechanism for the muffler.
4. The large-scale high-platform smoke exhaust and silencer support according to claim 1, Features: The bottom frame is formed by fixedly connecting crisscross bottom beams.
5. The large-scale high-platform smoke exhaust and silencer support according to claim 1, Features: An oblique beam is provided between the bottom frame and the grounding bracket.
6. The large-scale high-platform smoke exhaust and silencer support according to any one of claims 1 to 5, Features: A plurality of vertical guardrails are connected around the bottom frame, a ladder is connected between the bottom frame and the bottom surface, and spaces are reserved at the positions corresponding to the guardrails, the smoke exhaust pipeline and the ladder.
7. The large-scale high-platform smoke exhaust and silencer support according to claim 6, Features: The ladder is arranged vertically, and one side of the ladder is shared with the grounding bracket.
8. The large-scale high-platform smoke exhaust and silencer support according to claim 7, Features: A reinforcement beam group is provided between the grounding bracket and the bottom frame.
9. The large-scale high-platform smoke exhaust and silencer support according to claim 6, Features: The ladder is arranged inclined.
10. The large-scale high-platform smoke exhaust and silencer support according to claim 1, Features: The generator set is placed close to the wall, and the horizontal smoke exhaust pipe extends out of the wall.
