Emulsion pump base

By adopting arc-shaped anti-collision strips and buffers in the base of the emulsion pump, the problems of contact wear and insufficient stability during loading and unloading are solved, and more stable transportation and extended service life are achieved.

CN222209570UActive Publication Date: 2024-12-20ZHEJIANG ZHONGMEI MACHINERY TECH
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Patent Information

Application Number
CN202422825356.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2024-12-20
Estimated Expiration
2034-11-20

AI Technical Summary

Technical Problem

During the loading and unloading process, the emulsion pump base is prone to contact wear or unstable due to improper loading distance, resulting in collision and noise problems during transportation.

Method used

An emulsion pump base is designed, adopting a middle frame and bottom plate structure, and an arc-shaped anti-collision strip and a buffer member are provided. The arc-shaped anti-collision strip absorbs energy during collision, and the buffer member prevents excessive deformation, ensuring the base is stable and reducing wear.

Benefits of technology

It effectively reduces noise and wear during transportation, improves the stability and service life of the emulsion pump base, and avoids damage caused by direct contact.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an emulsion pump base which comprises a frame body used for containing an emulsion pump and a motor, the frame body comprises a middle frame and a pair of bottom plates arranged at the two ends of the lower portion of the middle frame, anti-collision assemblies are arranged on the sides, away from each other, of the two bottom plates respectively, and a pair of directional pulleys is arranged at the bottom of each bottom plate. The two anti-collision assemblies are connected to the side walls, away from each other, of the two bottom plates, each anti-collision assembly comprises an arc-shaped anti-collision strip and a mounting part, the mounting parts are fixed to the bottom plates, the two arc-shaped anti-collision strips are fixed to the side walls, away from each other, of the two mounting parts, and the two ends of each arc-shaped anti-collision strip are connected to the two ends of the corresponding mounting part; according to the anti-collision assembly of the emulsion pump base, the anti-collision assembly can prevent the emulsion pump base from being collided and abraded, the arc-shaped anti-collision strip can absorb collision energy, and noise is reduced. The outer arc face of the arc-shaped anti-collision strip protrudes outwards, a buffering cavity is formed between the inner arc face of the arc-shaped anti-collision strip and the installation portion, and at least one buffering piece is arranged in the buffering cavity.
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Description

Technical Field

[0001] The utility model relates to the technical field of emulsion pumps, in particular to an emulsion pump base. Background Art

[0002] Emulsion pumps are used in coal mining working faces to provide emulsion for hydraulic supports. The working principle relies on the rotation of the crankshaft to drive the piston to do reciprocating motion to achieve liquid suction and discharge. Emulsion pumps are easy to operate, especially in narrow spaces such as tunnel entrances, heading heads, low coal seams and mining faces. They are products that cannot be replaced by general large-scale injection pump stations and are deeply welcomed by coal mine workers.

[0003] During the loading process of the emulsion pump assembly, the loaders need to push it to the innermost part of the truck to avoid strong collision caused by sudden braking. They only need to fix the outer end of the emulsion pump base. However, the loaders usually cannot grasp the loading distance well. If the distance is exceeded, it will cause contact and wear between the truck and the emulsion pump base. If the emulsion pump base is not completely pushed to the innermost part, there is room for movement between the emulsion pump base and the inner end of the truck. If the emulsion pump base is not installed firmly, it will move and collide. Considering the different loading and unloading habits of the loaders, it is necessary to set an anti-collision structure on the emulsion pump base. Utility Model Content

[0004] The purpose of the utility model is to overcome the shortcomings and deficiencies of the prior art and to provide an emulsion pump base.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an emulsion pump base, comprising a frame for placing an emulsion pump and a motor, the frame comprising a middle frame and a pair of bottom plates arranged at both ends below the middle frame, anti-collision components are respectively arranged on the side away from each other of the two bottom plates, a pair of directional pulleys are arranged at the bottom of each bottom plate, two anti-collision components are connected to a side wall of the two bottom plates away from each other, the anti-collision components include an arc-shaped anti-collision strip and a mounting portion, the mounting portion is fixed to the bottom plate, the two arc-shaped anti-collision strips are fixed to a side wall of the two mounting portions away from each other, the two ends of the arc-shaped anti-collision strip are connected to the two ends of the mounting portion, the outer arc surface of the arc-shaped anti-collision strip protrudes outward, and a buffer cavity is formed between the inner arc surface of the arc-shaped anti-collision strip and the mounting portion, and at least one buffer member is arranged in the buffer cavity.

[0006] As a preferred technical solution of the utility model, the mounting portion includes a mounting plate and a movable rod, the arc-shaped anti-collision strip and the movable rod are respectively arranged on both sides of the mounting plate, two movable rods are provided and symmetrically arranged on the mounting plate, the movable rod is slidably installed on the bottom plate, and a locking member for fixing the movable rod is provided on the bottom plate.

[0007] As a preferred technical solution of the utility model, a movable hole is provided on each base plate corresponding to the position of the movable rod, and oblong holes corresponding to the movable holes are provided on both sides of adjacent movable holes of the base plate. A screw rod that is movable and limited in the oblong hole is provided on the movable rod, and the locking piece is an adjusting nut and the adjusting nut cooperates with the screw thread.

[0008] As a preferred technical solution of the utility model, a distance is left between the two bottom plates and the two side ends of the middle frame to form a clearance space for accommodating the arc-shaped anti-collision strip.

[0009] As a preferred technical solution of the utility model, the buffer component includes a fixed cylinder, a movable component and a buffer spring. The fixed cylinder is connected to a side of the mounting portion facing the buffer cavity. One end of the movable component slides and is limited in the fixed cylinder. The buffer spring is installed in the fixed cylinder and is located between the movable component and the inner wall of the fixed cylinder. The other end of the movable component is connected to the inner arc surface of the arc-shaped anti-collision strip.

[0010] As a preferred technical solution of the present invention, the arc-shaped anti-collision strip is made of rubber or silicone material.

[0011] As a preferred technical solution of the utility model, the middle frame includes two side panels with I-shaped cross sections and symmetrically arranged, and a plurality of connecting members arranged between the two side panels and spaced apart along the length direction.

[0012] As a preferred technical solution of the utility model, the connecting member includes a first support plate, a second support plate and a plurality of connecting columns, the first support plate and the second support plate are arranged up and down, the two ends of the first support plate and the second support plate are respectively connected to the mounting grooves of the side plates, and the plurality of connecting columns are arranged at intervals between the first support plate and the second support plate.

[0013] As a preferred technical solution of the utility model, liquid return main pipes and liquid supply main pipes are arranged on both sides of the top of the middle frame along the length direction, and the liquid return main pipes and liquid supply main pipes are provided with interfaces and connected to the emulsion pump.

[0014] As a preferred technical solution of the utility model, a support base for installing the motor is arranged on the top of the middle frame, and the support base includes two support blocks spaced apart on the middle frame, and a side wall of the two support blocks close to each other is a support slope.

[0015] To sum up, the beneficial effects of the utility model are as follows: a bottom plate and an anti-collision component are respectively provided at both ends of the bottom of the middle frame. When a collision occurs, the arc-shaped anti-collision strip is subjected to force first, which can absorb the energy generated by the collision and reduce noise. A buffer part is provided in the buffer cavity to avoid excessive deformation of the arc-shaped anti-collision strip, extend the service life, avoid direct contact between the emulsion pump base and foreign objects during transportation, and reduce wear. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the utility model;

[0017] Figure 2 It is a schematic diagram of the structure of the utility model from the bottom perspective;

[0018] Figure 3 yes Figure 2 Enlarged view of part A;

[0019] Figure 4 It is a structural schematic diagram of the anti-collision component in the utility model;

[0020] Figure 5 It is a structural schematic diagram of the middle frame of the utility model.

[0021] Figure numerals: 1, frame; 2, bottom plate; 3, anti-collision assembly; 4, directional pulley; 5, arc-shaped anti-collision strip; 6, mounting portion; 7, outer arc surface; 8, inner arc surface; 9, buffer chamber; 10, buffer member; 11, mounting plate; 12, movable rod; 13, middle frame; 14, movable hole; 15, oblong hole; 16, screw; 17, make way; 18, fixed cylinder; 19, movable member; 20, side plate; 21, connecting member; 22, first support plate; 23, second support plate; 24, connecting column; 25, liquid return main pipe; 26, liquid supply main pipe; 27, interface; 28, support seat; 29, support block; 30, support inclined surface; 31, locking member. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, objectives and effects of the present invention easy to understand, the present invention is further described below in conjunction with specific embodiments and drawings, but the following embodiments are only preferred embodiments of the present invention, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the protection scope of the present invention.

[0023] The specific embodiments of the present utility model are described below in conjunction with the accompanying drawings.

[0024] like Figure 1-5The emulsion pump base shown in the figure includes a frame 1 for placing an emulsion pump (not shown in the figure) and a motor (not shown in the figure), the frame 1 includes a middle frame 13 and a pair of bottom plates 2 arranged at both ends below the middle frame 13, and the two bottom plates 2 are respectively provided with anti-collision components 3 on the side away from each other, and a pair of directional pulleys 4 are arranged at the bottom of each bottom plate 2. The two anti-collision components 3 are connected to the side wall of the two bottom plates 2 away from each other, and the anti-collision components 3 include an arc-shaped anti-collision strip 5 and a mounting portion 6. The mounting portion 6 is fixed to the bottom plate 2, and the two arc-shaped anti-collision strips 5 are fixed to the two mounting portions. The parts 6 are away from each other on one side wall, and the two ends of the arc-shaped anti-collision strip 5 are connected to the two ends of the mounting part 6. The outer arc surface 7 of the arc-shaped anti-collision strip 5 protrudes outward and a buffer cavity 9 is formed between the inner arc surface 8 of the arc-shaped anti-collision strip 5 and the mounting part 6. At least one buffer member 10 is arranged in the buffer cavity 9. In this embodiment, the arc-shaped anti-collision strip 5 is preferably made of rubber or silicone material, or it can be a sheet metal wrapped with rubber or silicone. The core of this application lies in the anti-collision structure of the emulsion pump base, not the structure of the emulsion pump. Therefore, the principle of the emulsion pump is not specifically explained. This is the prior art.

[0025] A bottom plate 2 and an anti-collision component 3 are respectively provided at both ends of the bottom of the middle frame 13. When a collision occurs, the arc-shaped anti-collision strip 5 is subjected to force first, which can absorb the energy generated by the collision and reduce noise. A buffer member 10 is provided in the buffer cavity 9 to prevent the arc-shaped anti-collision strip 5 from excessive deformation, extend the service life, avoid direct contact between the emulsion pump base (i.e., the frame body 1) and foreign objects during transportation, and reduce wear.

[0026] The mounting portion 6 includes a mounting plate 11 and a movable rod 12. The arc-shaped anti-collision strip 5 and the movable rod 12 are respectively arranged on both sides of the mounting plate 11. Two movable rods 12 are provided and are symmetrically arranged on the mounting plate 11. The movable rod 12 is slidably installed on the base plate 2. A locking member 31 for fixing the movable rod 12 is provided on the base plate 2.

[0027] A movable hole 14 is provided on each base plate 2 at a position corresponding to the movable rod 12, and oblong holes 15 corresponding to the movable holes 14 are provided on both sides of the base plate 2 adjacent to the movable holes 14. A screw 16 that is movable and limited in the oblong hole 15 is provided on the movable rod 12, and the locking piece 31 is an adjusting nut and the adjusting nut is threadedly matched with the screw 16 to adjust the tightness.

[0028] A distance is left between the two bottom plates 2 and the two side ends of the middle frame 13 to form a clearance space 17 for accommodating the arc-shaped anti-collision strip 5. During transportation, the movable rod 12 is operated to move along the direction of the oblong hole 15 to push the arc-shaped anti-collision strip 5 outward. At least part of the arc-shaped anti-collision strip 5 is outside the middle frame 13. When arriving at the loading and unloading site, the arc-shaped anti-collision strip 5 can be put into the clearance space 17, that is, the arc-shaped anti-collision strip 5 is completely retracted into the middle frame 13, saving space.

[0029] The buffer member 10 includes a fixed cylinder 18, a movable member 19 and a buffer spring (not shown in the figure). The fixed cylinder 18 is connected to a side of the mounting portion 6 facing the buffer cavity 9. One end of the movable member 19 slides and is limited in the fixed cylinder 18. The buffer spring is installed in the fixed cylinder 18 and is located between the movable member 19 and the inner wall of the fixed cylinder 18. The other end of the movable member 19 is connected to the inner arc surface 8 of the arc-shaped anti-collision strip 5.

[0030] The middle frame 13 includes two side panels 20 with an I-shaped cross-section and arranged symmetrically, and a plurality of connecting members 21 arranged between the two side panels 20 and spaced apart along the length direction. The connecting members 21 include a first support plate 22, a second support plate 23 and a plurality of connecting columns 24. The first support plate 22 and the second support plate 23 are arranged up and down, and the two ends of the first support plate 22 and the second support plate 23 are respectively connected to the mounting grooves of the two side panels 20. A plurality of connecting columns 24 are spaced apart and arranged between the first support plate 22 and the second support plate 23, so as to improve the overall strength of the middle frame 13 and bear the weight of the emulsion pump and the motor.

[0031] A liquid return main pipe 25 and a liquid supply main pipe 26 are arranged on both sides of the top of the middle frame 13 along the length direction. The liquid return main pipe 25 and the liquid supply main pipe 26 are provided with an interface 27 and are connected to the emulsion pump. How the liquid supply main pipe 26 and the liquid return main pipe 25 are connected to the emulsion pump is not the focus of this application. This is a prior art and therefore no specific explanation is given.

[0032] A support base 28 for installing the motor is set on the top of the middle frame 13. The support base 28 includes two support blocks 29 arranged at intervals on the middle frame 13. The two support blocks 29 are close to each other and a side wall is a support slope 30. The motor can be directly welded or installed between the two support blocks 29 through a connecting piece 21.

[0033] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only preferred examples of the utility model, and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected, and the scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. An emulsion pump base, comprising a frame (1) for placing an emulsion pump and a motor, characterized in that: The frame body (1) comprises a middle frame (13) and a pair of bottom plates (2) arranged at two ends below the middle frame (13); an anti-collision assembly (3) is respectively arranged on one side of the two bottom plates (2) away from each other; a pair of directional pulleys (4) is arranged at the bottom of each bottom plate (2); the two anti-collision assemblies (3) are connected to a side wall of the two bottom plates (2) away from each other; the anti-collision assembly (3) comprises an arc-shaped anti-collision strip (5) and a mounting portion (6); the mounting portion (6) is fixed to the bottom plate (2); the two arc-shaped anti-collision strips (5) are fixed to a side wall of the two mounting portions (6) away from each other; the two ends of the arc-shaped anti-collision strip (5) are connected to the two ends of the mounting portion (6); the outer arc surface (7) of the arc-shaped anti-collision strip (5) protrudes outward and a buffer cavity (9) is formed between the inner arc surface (8) of the arc-shaped anti-collision strip (5) and the mounting portion (6); at least one buffer member (10) is arranged in the buffer cavity (9).

2. The emulsion pump base according to claim 1, characterized in that: The mounting portion (6) comprises a mounting plate (11) and a movable rod (12); the arc-shaped anti-collision strip (5) and the movable rod (12) are respectively arranged on both sides of the mounting plate (11); two movable rods (12) are provided and are symmetrically arranged on the mounting plate (11); the movable rod (12) is slidably mounted on the bottom plate (2); and a locking member (31) for fixing the movable rod (12) is provided on the bottom plate (2).

3. The emulsion pump base according to claim 2, characterized in that: A movable hole (14) is provided on each of the base plates (2) at a position corresponding to the movable rod (12); oblong holes (15) corresponding to the movable holes (14) are provided on both sides of the base plate (2) adjacent to the movable holes (14); a screw rod (16) movable and limited in the oblong hole (15) is provided on the movable rod (12); the locking member (31) is an adjusting nut and the adjusting nut is threadably matched with the screw rod (16).

4. The emulsion pump base according to claim 2 or 3, characterized in that: A distance is left between the two bottom plates (2) and the two side ends of the middle frame (13) to form a clearance space (17) for accommodating the arc-shaped anti-collision strip (5).

5. The emulsion pump base according to claim 1, characterized in that: The buffer member (10) comprises a fixed cylinder (18), a movable member (19) and a buffer spring. The fixed cylinder (18) is connected to a side of the mounting portion (6) facing the buffer cavity (9). One end of the movable member (19) slides and is limited in the fixed cylinder (18). The buffer spring is installed in the fixed cylinder (18) and is located between the movable member (19) and the inner wall of the fixed cylinder (18). The other end of the movable member (19) is connected to the inner arc surface (8) of the arc-shaped anti-collision strip (5).

6. The emulsion pump base according to claim 1, characterized in that: The arc-shaped anti-collision strip (5) is made of rubber or silicone material.

7. The emulsion pump base according to claim 1, characterized in that: The middle frame (13) comprises two side panels (20) with an I-shaped cross section and arranged symmetrically, and a plurality of connecting members (21) arranged between the two side panels (20) and spaced apart along the length direction.

8. The emulsion pump base according to claim 7, characterized in that: The connecting member (21) comprises a first supporting plate (22), a second supporting plate (23) and a plurality of connecting columns (24); the first supporting plate (22) and the second supporting plate (23) are arranged up and down; two ends of the first supporting plate (22) and the second supporting plate (23) are respectively connected to the mounting grooves of the side plates (20); and the plurality of connecting columns (24) are arranged at intervals between the first supporting plate (22) and the second supporting plate (23).

9. The emulsion pump base according to claim 1, characterized in that: A liquid return main pipe (25) and a liquid supply main pipe (26) are arranged on both sides of the top of the middle frame (13) along the length direction. The liquid return main pipe (25) and the liquid supply main pipe (26) are provided with interfaces (27) and are connected to the emulsion pump.

10. The emulsion pump base according to claim 1, characterized in that: A support seat (28) for mounting a motor is arranged on the top of the middle frame (13), and the support seat (28) comprises two support blocks (29) arranged at intervals on the middle frame (13), and a side wall of the two support blocks (29) close to each other is a support inclined surface (30).