Carbon deposition removing device for natural gas boiler flue
By designing a carbon deposition device with threaded rods and torsion springs in the gas boiler flue, the problem of dust scattering caused by rotary cleaning is solved, achieving more efficient flue cleaning and convenient scraper maintenance.
Patent Information
- Application Number
- CN202420708209.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-08
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-08
AI Technical Summary
During the cleaning process of the existing natural gas boiler flue, dust scattered due to rotary cleaning methods, resulting in poor cleaning effect and low efficiency.
A natural gas boiler flue carbon deposition device is designed. The threaded rod is driven to rotate through the motor. The threaded rod rotates to drive the support plate downward. The support plate is driven to move the scraper downward through the cooperation of the support ring and the slider to clean the dust accumulation in the inner wall of the shell. , and through the cooperation of the telescopic rod and the torsion spring, ensure that the dust does not fly away, and the scraper is easy to disassemble and clean.
It effectively prevents dust from flying, improves cleaning efficiency, simplifies the disassembly and cleaning process of scrapers, and improves the cleaning effect in the flue.
Smart Images

Figure CN222210354U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flue carbon removal, in particular to a flue carbon removal device for a natural gas boiler. Background Art
[0002] At present, during the operation of existing natural gas boilers, carbon deposits are easily deposited on the inner wall of the internal flue due to the need to exhaust smoke, which is difficult to clean and reduces the working efficiency of the machine to a certain extent.
[0003] In the solutions in the prior art, a motor is generally used to drive the shaft to rotate, and then the shaft drives the scraper to rotate for scraping. However, the dust inside the flue will be scattered during rotation, resulting in incomplete cleaning. At the same time, if the internal dust is cleaned immediately after cleaning, fine dust will fly out directly. If cleaning is done after a while, the cleaning efficiency will be reduced. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a natural gas boiler flue carbon removal device, which aims to improve the problem that rotary cleaning causes dust inside the flue to fly, resulting in poor cleaning effect and low efficiency.
[0005] The utility model is implemented as follows: a natural gas boiler flue carbon removal device comprises a shell, a sliding door is hinged on one side of the shell, a partition is fixedly installed on the inner wall of the shell, a threaded rod and a guide rod are symmetrically rotatably installed on the bottom end of the partition, a support plate is threadedly installed on the threaded rod, the support plate is slidably installed on the guide rod, a motor is installed on the top of the threaded rod, the outer side of the support plate is rotatably connected to a support ring, the outer side of the support ring is symmetrically clamped with a slide plate, a scraper is fixedly installed on the outer side of the slide plate, the scraper is slidably connected to the inner wall of the shell, and a positioning component cooperating with the slide plate is arranged in the support ring.
[0006] In the preferred technical solution of the utility model, an air outlet pipe is fixedly installed on the outer side of the shell, an exhaust pipe is arranged at the bottom end of the shell, and the air outlet pipe is below the partition.
[0007] In the preferred technical solution of the utility model, a support seat is provided in the shell, a plurality of support rods are fixedly installed on the outside of the support seat, one end of the support rod is fixedly connected to the inner wall of the shell, the bottom end of the threaded rod is rotatably installed on the top of the support seat, the bottom end of the guide rod is fixedly installed on the top of the support seat, and the support seat is circular.
[0008] In the preferred technical solution of the present utility model, the support ring is slidably sleeved on the outer side of the support plate, a first limiting ring is fixedly installed on the inner wall of the support ring, a first sliding groove matching the first limiting ring is provided on the outer side of the support plate, the first limiting ring is slidably connected to the inner wall of the first sliding groove, and the cross-section of the first limiting ring is T-shaped.
[0009] In the preferred technical solution of the utility model, there are two skateboards and they are arranged in a semi-ring shape. A plurality of plug blocks are fixedly installed on the inner wall of the skateboard. A slot matching the plug block is arranged at the top of the support ring. The support ring and the skateboard are connected through the cooperation of the plug block and the slot. The plug block is arranged in a T shape.
[0010] In the preferred technical solution of the present utility model, the positioning assembly includes a circular ring, a side plate and a positioning rod. The support ring is hollow, and the circular ring is rotatably installed on the bottom end of the inner wall of the support ring. A plurality of side plates are fixedly installed on the top of the circular ring, and the positioning rod is fixedly installed on one side of the side plate. Each positioning rod slides through one side of the support ring and extends into the slot. A positioning hole matching the positioning rod is provided on the insert block, and an adjustment assembly is provided at the bottom end of the circular ring. The positioning rod is arc-shaped, and the circle of the positioning rod is the same as the center of the support ring.
[0011] In the preferred technical solution of the present utility model, the adjustment component includes a telescopic rod and a round box, a slider is fixedly installed at the bottom end of the round ring, and an annular sliding hole matching the slider is provided at the bottom end of the support ring. The round box is rotatably installed on one side of the bottom end of the support ring, a torsion spring is fixedly installed between the inner wall of the round box and the support ring, and the telescopic rod is fixedly installed between the outer side of the round box and the slider. The telescopic rod consists of a first pull rod and a second pull rod, and the second pull rod is slidably sleeved on the first pull rod. When the slider is not affected by the outside, the positioning rod is driven by the elastic force of the torsion spring to be inserted into the slot.
[0012] The beneficial effects of the utility model are as follows: the utility model obtains a natural gas boiler flue carbon removal device through the above design. During cleaning, the starting motor drives the threaded rod to rotate, and the rotation of the threaded rod drives the support plate to move downward. The support plate moves downward and drives the scraper to move downward through the support ring and the slide plate to scrape and clean the dust on the inner wall of the shell to the bottom of the shell, and then the sliding door is opened for cleaning. When the scraper needs to be disassembled for cleaning, the slider is pushed to drive the circular ring to rotate, and at the same time, the telescopic rod drives the round box to rotate to squeeze the torsion spring. The rotation of the circular ring drives the positioning rod to move and retract into the support ring through the side plate. At this time, the slide plate can be removed. This device is convenient for cleaning the flue and can prevent dust from flying during cleaning, thereby improving the cleaning efficiency. At the same time, the scraper is easy to disassemble, and is convenient for replacement and cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0014] Figure 1 This is a schematic diagram of the structure of a natural gas boiler flue carbon removal device provided by the utility model;
[0015] Figure 2 A schematic diagram of the internal structure of a housing is provided for an embodiment of the utility model;
[0016] Figure 3 A schematic diagram of partial structural disassembly of a natural gas boiler flue carbon removal device is provided for an embodiment of the utility model;
[0017] Figure 4 A cross-sectional view of a support ring is provided for an embodiment of the utility model.
[0018] In the figure: 110-housing; 111-sliding door; 112-exhaust pipe; 113-exhaust pipe; 114-support seat; 120-partition plate; 121-threaded rod; 122-guide rod; 123-support plate; 124-motor; 130-support ring; 131-first limiting ring; 132-slot; 140-slide plate; 141-scraper; 142-insert block; 150-circular ring; 151-side plate; 152-positioning rod; 153-telescopic rod; 154-round box; 155-slider. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1-Figure 3The utility model provides a technical solution: a natural gas boiler flue carbon removal device, comprising a shell 110, a sliding door 111 hinged on one side of the shell 110, a partition 120 fixedly installed on the inner wall of the shell 110, an air outlet pipe 112 fixedly installed on the outer side of the shell 110, an exhaust pipe 113 is arranged at the bottom of the shell 110, the air outlet pipe 112 is below the partition 120, a threaded rod 121 and a guide rod 122 are symmetrically rotated and installed at the bottom of the partition 120, a support plate 123 is threadedly installed on the threaded rod 121, the support plate 123 is slidably installed on the guide rod 122, and a motor 124 is installed at the top of the threaded rod 121. The outer side of the support plate 123 is rotatably connected to the support ring 130, and the outer side of the support ring 130 is symmetrically clamped with the skateboard 140. A scraper 141 is fixedly installed on the outer side of the skateboard 140, and the scraper 141 is slidably connected to the inner wall of the shell 110. A positioning component that cooperates with the skateboard 140 is arranged in the support ring 130. There are two skateboards 140 and they are semi-annular. A plurality of plug blocks 142 are fixedly installed on the inner wall of the skateboard 140, and a slot 132 matching the plug block 142 is arranged at the top of the support ring 130. The support ring 130 and the skateboard 140 are connected through the cooperation of the plug block 142 and the slot 132. The plug block 142 is T-shaped.
[0021] In some specific implementation schemes, a support seat 114 is provided in the shell 110, and multiple support rods are fixedly installed on the outside of the support seat 114, one end of the support rod is fixedly connected to the inner wall of the shell 110, the bottom end of the threaded rod 121 is rotatably installed on the top of the support seat 114, and the bottom end of the guide rod 122 is fixedly installed on the top of the support seat 114. The support seat 114 is circular in design, which supports the threaded rod 121 and the guide rod 122, making the equipment more stable.
[0022] In some specific implementation schemes, the support ring 130 is slidably sleeved on the outer side of the support plate 123, and the first limiting ring 131 is fixedly installed on the inner wall of the support ring 130. A first sliding groove matching the first limiting ring 131 is provided on the outer side of the support plate 123. The first limiting ring 131 is slidably connected to the inner wall of the first sliding groove. The cross-section of the first limiting ring 131 is T-shaped. The cooperation between the first limiting ring 131 and the first sliding groove supports the support ring 130, thereby improving the stability and facilitating the rotation of the support ring 130 to install or disassemble the slide plate 140.
[0023] See also Figure 4The positioning assembly includes a circular ring 150, a side plate 151 and a positioning rod 152. The support ring 130 is hollow. The circular ring 150 is rotatably installed at the bottom end of the inner wall of the support ring 130. Multiple side plates 151 are fixedly installed on the top of the circular ring 150. A positioning rod 152 is fixedly installed on one side of the side plate 151. Each positioning rod 152 slides through one side of the support ring 130 and extends into the slot 132. A positioning hole matching the positioning rod 152 is provided on the insert block 142. An adjustment assembly is provided at the bottom end of the circular ring 150. The positioning rod 152 is arc-shaped, and the circle of the positioning rod 152 is the same as the center of the support ring 130.
[0024] In some specific implementation schemes, the adjustment component includes a telescopic rod 153 and a round box 154, a slider 155 is fixedly installed at the bottom end of the ring 150, and an annular sliding hole matching the slider 155 is provided at the bottom end of the support ring 130. The round box 154 is rotatably installed on one side of the bottom end of the support ring 130, and a torsion spring is fixedly installed between the inner wall of the round box 154 and the support ring 130. The telescopic rod 153 is fixedly installed between the outer side of the round box 154 and the slider 155. The telescopic rod 153 consists of a first pull rod and a second pull rod, and the second pull rod is slidably connected to the first pull rod. When the slider 155 is not affected by the outside, the positioning rod 152 is driven by the elastic force of the torsion spring to be inserted into the slot 132, so that the ring 150 is pushed to rotate and then automatically returned by the elastic force of the torsion spring, thereby facilitating the fixing and disassembly of the plug 142.
[0025] Working principle: When cleaning, start the motor 124 to drive the threaded rod 121 to rotate, and the rotation of the threaded rod 121 drives the support plate 123 to move downward. The support plate 123 moves downward and drives the scraper 141 to move downward through the support ring 130 and the slide plate 140 to scrape the dust on the inner wall of the shell 110 to the bottom of the shell 110, and then open the sliding door 111 for cleaning. When the scraper 141 needs to be disassembled and cleaned, push the slider 155 to drive the ring 150 to rotate, and at the same time drive the round box 154 to rotate through the telescopic rod 153 to squeeze the torsion spring. The ring 150 rotates and drives the positioning rod 152 to move and retract into the support ring 130 through the side plate 151. At this time, the slide plate 140 can be removed.
[0026] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A natural gas boiler flue carbon removal device, comprising a shell, It is characterized in that A sliding door is hinged on one side of the shell, and a partition is fixedly installed on the inner wall of the shell. A threaded rod and a guide rod are symmetrically and rotatably installed on the bottom end of the partition. A support plate is threadedly installed on the threaded rod, and the support plate is slidably installed on the guide rod. A motor is installed on the top of the threaded rod. The outer side of the support plate is rotatably connected to a support ring, and the outer side of the support ring is symmetrically clamped with a slide plate, and a scraper is fixedly installed on the outer side of the slide plate, and the scraper is slidably connected to the inner wall of the shell, and a positioning component cooperating with the slide plate is provided in the support ring.
2. A natural gas boiler flue carbon removal device according to claim 1, It is characterized in that An air outlet pipe is fixedly installed on the outer side of the shell, and an exhaust pipe is arranged at the bottom end of the shell.
3. A natural gas boiler flue carbon removal device according to claim 1, It is characterized in that A support seat is arranged in the shell, and a plurality of support rods are fixedly installed on the outside of the support seat. One end of the support rod is fixedly connected to the inner wall of the shell, the bottom end of the threaded rod is rotatably installed on the top end of the support seat, and the bottom end of the guide rod is fixedly installed on the top end of the support seat.
4. A natural gas boiler flue carbon removal device according to claim 1, It is characterized in that The support ring is slidably sleeved on the outer side of the support plate, a first limiting ring is fixedly installed on the inner wall of the support ring, and a first sliding groove matching with the first limiting ring is arranged on the outer side of the support plate.
5. A natural gas boiler flue carbon removal device according to claim 1, It is characterized in that The skateboard has two semi-ring-shaped slides, a plurality of plug-in blocks are fixedly mounted on the inner wall of the skateboard, a slot matching the plug-in block is disposed on the top of the support ring, and the support ring is connected to the skateboard through the cooperation of the plug-in block and the slot.
6. A natural gas boiler flue carbon removal device according to claim 5, It is characterized in that The positioning assembly includes a circular ring, a side plate and a positioning rod. The support ring is hollow, and the circular ring is rotatably installed on the bottom end of the inner wall of the support ring. A plurality of side plates are fixedly installed on the top of the circular ring, and the positioning rod is fixedly installed on one side of the side plate. Each positioning rod slides through one side of the support ring and extends into the slot. A positioning hole matching the positioning rod is provided on the insert block, and an adjustment assembly is provided at the bottom end of the circular ring.
7. A natural gas boiler flue carbon removal device according to claim 6, It is characterized in that The adjustment assembly includes a telescopic rod and a round box, a slider is fixedly installed at the bottom end of the round ring, an annular sliding hole matching the slider is provided at the bottom end of the support ring, the round box is rotatably installed on one side of the bottom end of the support ring, a torsion spring is fixedly installed between the inner wall of the round box and the support ring, and the telescopic rod is fixedly installed between the outer side of the round box and the slider.
