Energy storage type built-in circulation channel electromagnetic heating device
By designing built-in circulation channels and electromagnetic induction control components in the electromagnetic heating system, multiple heat exchange and flow rate control of the heated medium are realized, solving the existing problem of low electromagnetic heating efficiency and significantly improving the heating efficiency and effect.
Patent Information
- Application Number
- CN202421041855.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-14
AI Technical Summary
The existing electromagnetic heating systems have low heating efficiency and lack control of the flow rate of the heated medium, resulting in low heating efficiency.
An energy storage-type built-in circulation channel electromagnetic heating device is designed, through the internal circulation reciprocating channel, the heating medium is reciprocating and flowing in the heating device, increasing the heat exchange stroke, and the electric valve is controlled to adjust the flow speed of the medium by using the electromagnetic induction coil and temperature sensor. , achieve more efficient heating.
The heating efficiency is improved, the stability of the heating effect is ensured, and the situation of insufficient or excessive heating is avoided.
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Figure CN222210744U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an electromagnetic heating device, in particular to an energy storage type electromagnetic heating device with a built-in circulation channel, belonging to the technical field of electromagnetic heating. Background Art
[0002] Electromagnetic heating has the characteristics of high efficiency and energy saving, rapid response, precise control, safety and environmental protection.
[0003] Patent document CN216820143U discloses a multi-stage series high-efficiency liquid electromagnetic heating system, including a cabinet, a medium input pipe arranged below the cabinet, a medium output pipe arranged above the cabinet, an upper connecting pipe and a lower connecting pipe respectively connected to the medium input pipe and the medium output pipe, and a series heating device arranged between the upper connecting pipe and the lower connecting pipe, wherein the series heating device includes a heating pipe whose two ends are respectively connected to the upper connecting pipe and the lower connecting pipe and an electromagnetic heating coil wound around the outside of the heating pipe, wherein at least two groups of electromagnetic heating coils are provided. The structure is simple, easy to use, and can realize multi-stage energy-saving operation without causing the problem of local overheating, thereby improving the electromagnetic heating efficiency and the service life of the electromagnetic heating system;
[0004] However, although the electromagnetic heating system can achieve multi-stage energy-saving operation and will not cause local overheating problems, its electromagnetic heating coil is directly wound on a single heating tube. Although a spiral guide vane is provided to increase the heat exchange stroke, the increased heat exchange stroke is limited, resulting in low heating efficiency and lack of control over the flow rate of the heated medium. Therefore, an energy storage type built-in circulation channel electromagnetic heating device is proposed. Utility Model Content
[0005] In view of this, the utility model provides an energy storage type built-in circulation channel electromagnetic heating device to solve or alleviate the technical problems existing in the prior art, and at least provide a beneficial choice.
[0006] The technical solution of the embodiment of the utility model is implemented as follows: an energy storage type built-in circulation channel electromagnetic heating device, including an electromagnetic induction control component and an electromagnetic heating body component, the electromagnetic heating body component includes a liquid inlet central tube, an outer support plate, an internal circulation reciprocating channel body, a plurality of internal circulation channels and a liquid outlet pipe;
[0007] The inner circulation reciprocating channel body is fixedly connected to the inner side wall of the outer support plate, one end of the liquid inlet central tube is connected to the inside of the outer support plate, one end of the liquid outlet tube is fixedly connected to one side of the inner circulation reciprocating channel body, a circulation area is provided inside the inner circulation reciprocating channel body, and a plurality of the inner circulation channels are provided inside the circulation area;
[0008] The electromagnetic induction control assembly includes an inlet temperature sensor, an electromagnetic induction coil, a number of electric valves, an outlet temperature sensor and a controller;
[0009] Among them, the inlet temperature sensor is installed on the outer wall of the liquid inlet central tube, the outlet temperature sensor is installed on the outer wall of the liquid outlet pipe, the electromagnetic induction coil is wound around the outer wall of the inner circulation reciprocating channel body, several of the electric valves are installed between the outer support plate and the liquid outlet pipe, and the controller is arranged on one side of the outer support plate.
[0010] Further preferably, one or more circulation areas are provided in the main body of the inner circulation reciprocating channel, and each circulation area is provided with a plurality of inner circulation channels.
[0011] Further preferably, one end of the liquid inlet center tube is fixedly connected to a center tube sealing flange, the center tube sealing flange is connected to the inner wall of the inner circulation reciprocating channel body, one side of the inner wall of the inner circulation reciprocating channel body is evenly provided with liquid inlets, one side of the inner circulation reciprocating channel body is evenly provided with liquid outlets, and one side of the inner wall of the inner circulation reciprocating channel body is fixedly connected to a partition plate.
[0012] Further preferably, an outlet liquid collecting cavity is provided between the partition plate and the liquid outlet pipe, the outer side wall of the liquid outlet pipe is evenly provided with branch liquid collecting ports, one end of several of the electric valves are connected to the branch liquid outlet, and the other end of several of the electric valves are connected to the branch liquid collecting ports.
[0013] Further preferably, an inner heat-insulating layer is fixedly connected between the outer wall of the liquid inlet central tube and the inner wall of the inner circulation reciprocating channel body, and a central tube bracket is fixedly connected to one side of the inner wall of the inner circulation reciprocating channel body.
[0014] Further preferably, a front protective cover is installed on one side of the outer support plate, the outer wall of the liquid inlet center tube is fixedly connected to the inner wall of the front protective cover, the other side of the outer support plate is fixedly connected to the rear protective cover, the outer wall of the liquid outlet pipe is fixedly connected to the inner wall of the rear protective cover, and insulating material is filled between the front and rear protective covers and the outer support plate.
[0015] Further preferably, the outer wall of the outer support plate is covered with an electromagnetic coil protection insulation plate, the outer wall of the electromagnetic coil protection insulation plate is covered with an anti-corrosion and thermal insulation layer, a heating medium flows inside the liquid inlet central tube, and the bottom of the outer wall of the outer support plate is fixedly connected to an equipment base.
[0016] Further preferably, the signal output ends of the inlet temperature sensor and the outlet temperature sensor are electrically connected to the signal input end of the controller through wires, and the electrical output end of the controller is electrically connected to the electrical input end of the electromagnetic induction coil and the branch liquid port through relays and wires.
[0017] The embodiment of the utility model has the following advantages due to the adoption of the above technical solution:
[0018] 1. The utility model introduces the heat medium into the interior of the inner circulation reciprocating channel body through the liquid inlet central tube and performs diversion, and then the diverted heat medium is made to reciprocate inside the inner circulation reciprocating channel body through the inner circulation channel, so as to make full use of the space in the inner circulation reciprocating channel body to increase the heat exchange stroke of the heat medium, and then the inner circulation reciprocating channel body is used to heat the diverted heat medium simultaneously through the electromagnetic induction coil, thereby improving the heating efficiency.
[0019] 2. The utility model detects the temperature of the heated medium in the liquid inlet center tube and the liquid outlet tube respectively through the inlet temperature sensor and the outlet temperature sensor, and then controls the electromagnetic induction coil and the electric valve according to the detection results through the controller, so as to adjust the flow speed of the heated medium in the main body of the internal circulation reciprocating channel by controlling the electric valve, so as to prevent the situation where the temperature of the heated medium after heating is insufficient or too high, thereby improving the heating effect.
[0020] The above summary is for the purpose of description only and is not limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the utility model will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0022] Figure 1 It is a structural diagram of the utility model;
[0023] Figure 2 It is a schematic diagram of the flow direction of the heating medium of the utility model;
[0024] Figure 3 It is a side structural schematic diagram of the main body of the internal circulation reciprocating channel of the utility model.
[0025] Figure numerals: 1. liquid inlet center tube; 2. inlet temperature sensor; 3. outer support plate; 4. inner circulation reciprocating channel body; 5. center tube bracket; 6. electromagnetic coil protection insulation plate; 7. anti-corrosion thermal insulation layer; 8. electromagnetic induction coil; 9. inner circulation channel; 10. inner thermal insulation layer; 11. heating medium; 12. center tube sealing flange; 13. branch liquid inlet; 14. branch liquid outlet; 15. electric valve; 16. branch liquid outlet; 17. outlet temperature sensor; 18. liquid outlet pipe; 19. outlet liquid confluence chamber; 20. partition plate; 22. rear protective cover; 23. insulation material; 25. equipment base; 26. front protective cover; 27. controller. DETAILED DESCRIPTION
[0026] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.
[0027] It should be noted that the terms "first", "second", "symmetrical", "array", etc. are only used to distinguish between description and position description purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the definition of "first", "symmetrical", etc. can explicitly or implicitly include one or more of these features; similarly, when the number of certain features is not limited in the form of words such as "two" or "three", it should be noted that this feature also explicitly or implicitly includes one or more feature quantities.
[0028] The embodiments of the present utility model are described in detail below with reference to the accompanying drawings.
[0029] like Figure 1-3 As shown, the embodiment of the utility model provides an energy storage type built-in circulation channel electromagnetic heating device, including an electromagnetic induction control component and an electromagnetic heating body component, the electromagnetic heating body component includes a liquid inlet central tube 1, an outer support plate 3, an inner circulation reciprocating channel body 4, a plurality of inner circulation channels 9 and a liquid outlet pipe 18;
[0030] Among them, the inner circulation reciprocating channel body 4 is fixedly connected to the inner side wall of the outer support plate 3, one end of the liquid inlet central tube 1 is connected to the inside of the outer support plate 3, one end of the liquid outlet pipe 18 is fixedly connected to one side of the inner circulation reciprocating channel body 4, and a circulation area is provided inside the inner circulation reciprocating channel body 4, and a plurality of inner circulation channels 9 are provided inside the circulation area;
[0031] The electromagnetic induction control assembly includes an inlet temperature sensor 2, an electromagnetic induction coil 8, a plurality of electric valves 15, an outlet temperature sensor 17 and a controller 27;
[0032] Among them, the inlet temperature sensor 2 is installed on the outer wall of the liquid inlet central tube 1, the outlet temperature sensor 17 is installed on the outer wall of the liquid outlet pipe 18, the electromagnetic induction coil 8 is wound around the outer wall of the inner circulation reciprocating channel body 4, and a number of electric valves 15 are installed between the outer support plate 3 and the liquid outlet pipe 18. The controller 27 is arranged on one side of the outer support plate 3. The signal output ends of the inlet temperature sensor 2 and the outlet temperature sensor 17 are electrically connected to the signal input end of the controller 27 through wires, and the electrical output end of the controller 27 is electrically connected to the electrical input end of the electromagnetic induction coil 8 and the liquid branch port 16 through relays and wires.
[0033] In one embodiment, one or more circulation areas are provided in the inner circulation reciprocating channel body 4 , and a plurality of inner circulation channels 9 are provided in each circulation area.
[0034] By utilizing the inner circulation channel 9, the medium is made to flow back and forth in the inner circulation reciprocating channel body 4, so as to increase the heat exchange stroke of the medium.
[0035] In one embodiment, one end of the liquid inlet center tube 1 is fixedly connected to a center tube sealing flange 12, and the center tube sealing flange 12 is flange-connected to the inner side wall of the inner circulation reciprocating channel body 4, and a branch liquid inlet 13 is evenly opened on one side of the inner side wall of the inner circulation reciprocating channel body 4, and a branch liquid outlet 14 is evenly opened on one side of the inner side wall of the inner circulation reciprocating channel body 4. A partition plate 20 is fixedly connected to one side of the inner side wall of the inner circulation reciprocating channel body 4, and an outlet liquid confluence cavity 19 is provided between the partition plate 20 and the liquid outlet pipe 18, and a branch liquid confluence port 16 is evenly opened on the outer side wall of the liquid outlet pipe 18, one end of a plurality of electric valves 15 are connected to the branch liquid outlet 14, and the other end of a plurality of electric valves 15 are connected to the branch liquid confluence port 16.
[0036] The heated heat medium 11 is introduced into the outlet liquid confluence cavity 19 of the liquid outlet pipe 18 through the liquid outlet 14 in cooperation with the electric valve 15 and the liquid outlet 16 .
[0037] In one embodiment, an inner heat insulation layer 10 is fixedly connected between the outer wall of the liquid inlet central tube 1 and the inner wall of the inner circulation reciprocating channel body 4, and a central tube bracket 5 is fixedly connected to one side of the inner wall of the inner circulation reciprocating channel body 4;
[0038] The inner heat-insulating layer 10 is used to provide heat-insulating protection between the liquid inlet central tube 1 and the inner circulation reciprocating channel body 4, and the inner circulation reciprocating channel body 4 and the liquid inlet central tube 1 are supported by a central tube support 5.
[0039] In one embodiment, a front protective cover 26 is installed on one side of the outer support plate 3, the outer wall of the liquid inlet center tube 1 is fixedly connected to the inner wall of the front protective cover 26, the other side of the outer support plate 3 is fixedly connected to the rear protective cover 22, the outer wall of the liquid outlet pipe 18 is fixedly connected to the inner wall of the rear protective cover 22, and the front protective cover 26, the rear protective cover 22 and the outer support plate 3 are filled with insulating material 23.
[0040] The outer support plate 3 is insulated and heat-insulated by using the insulating and heat-preserving material 23 .
[0041] In one embodiment, the outer wall of the outer support plate 3 is covered with an electromagnetic coil protection insulation plate 6, the outer wall of the electromagnetic coil protection insulation plate 6 is covered with an anti-corrosion and thermal insulation layer 7, a heat medium 11 flows inside the liquid inlet central tube 1, and the bottom of the outer wall of the outer support plate 3 is fixedly connected to an equipment base 25.
[0042] The electromagnetic induction coil 8 is insulated and protected by the electromagnetic coil protection insulating plate 6 , and the external support plate 3 and the electromagnetic coil protection insulating plate 6 are insulated by the anti-corrosion and thermal insulation layer 7 .
[0043] In one embodiment, the inner circulation reciprocating channel body 4 is divided into three circulation areas as an example. Figure 3 As shown, D is the outer diameter of the inner circulation reciprocating channel body 4, d is the inner diameter, and the length of the inner circulation reciprocating channel body 4 is L. After the heating medium 11 is introduced, it is circulated and heated in the reciprocating circulation channel in a high temperature environment, so that the heating distance of the medium in each area of the heating device reaches several times the length of the heater body. The heating medium 11 obtains more heat exchange time and heat exchange area, thereby improving the heating efficiency. The specific heating effect is as follows Figure 2 shown.
[0044] When the utility model is working: the electromagnetic induction coil 8 is started to heat the inner circulation reciprocating channel body 4 as a whole, and then the heat medium 11 to be heated is injected into the inner circulation reciprocating channel body 4 through the liquid inlet center tube 1, and then the heat medium 11 is introduced into the inner circulation channel 9 through the branch liquid inlet 13, and then the heat medium 11 is made to reciprocate inside the inner circulation reciprocating channel body 4 through the inner circulation channel 9, so as to make full use of the space in the inner circulation reciprocating channel body 4 to increase the heat exchange stroke of the heat medium 11, and then the heated heat medium 11 is introduced into the outlet liquid confluence cavity 19 of the liquid outlet pipe 18 through the branch liquid outlet 14 in cooperation with the electric valve 15 and the branch liquid confluence port 16, so as to mix the heated heat medium 11 and discharge it uniformly through the liquid outlet pipe 18.
[0045] The inlet temperature sensor 2 is set to detect the temperature data of the heat medium 11 in the liquid inlet central tube 1, and the outlet temperature sensor 17 is set to detect the temperature data of the heat medium 11 in the liquid outlet pipe 18, and then the controller 27 receives the data detected by the inlet temperature sensor 2 and the outlet temperature sensor 17.
[0046] When the data detected by the inlet temperature sensor 2 and the outlet temperature sensor 17 are both lower than the threshold value, the controller 27 uses the relay to start the electromagnetic induction coil 8, and the working electromagnetic induction coil 8 heats the inner circulation reciprocating channel body 4 as a whole, and controls the electric valve 15 through the controller 27 to reduce the amount of the heated medium 11 flowing out of the inner circulation channel 9, so as to reduce the flow speed of the heated medium 11 in the inner circulation channel 9, increase its heat exchange time, and avoid insufficient heating of the heated medium 11.
[0047] When the data detected by the inlet temperature sensor 2 is lower than the threshold value, and the data detected by the outlet temperature sensor 17 is within the threshold range, the electric valve 15 is controlled by the controller 27 to restore the amount of the heat medium 11 flowing out of the inner circulation channel 9 to normal, so that the heat medium 11 moves at a normal flow rate in the inner circulation channel 9 to ensure the heating efficiency.
[0048] When the data detected by the inlet temperature sensor 2 is lower than the threshold value, and the data detected by the outlet temperature sensor 17 is higher than the threshold value, the electromagnetic induction coil 8 is closed by means of a relay through the controller 27, and the electric valve 15 is controlled to be fully opened, thereby increasing the flow speed of the heated medium 11 in the inner circulation channel 9 to reduce its heat exchange time and prevent the heating temperature from being too high.
[0049] The above are only specific implementations of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of various changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims
1. An energy storage type built-in circulation channel electromagnetic heating device, comprising an electromagnetic induction control component and an electromagnetic heating body component, characterized in that: The electromagnetic heating body assembly comprises a liquid inlet central tube (1), an outer support plate (3), an inner circulation reciprocating channel body (4), a plurality of inner circulation channels (9) and a liquid outlet pipe (18); The inner circulation reciprocating channel body (4) is fixedly connected to the inner side wall of the outer support plate (3), one end of the liquid inlet central tube (1) is connected to the inside of the outer support plate (3), one end of the liquid outlet tube (18) is fixedly connected to one side of the inner circulation reciprocating channel body (4), a circulation area is provided inside the inner circulation reciprocating channel body (4), and a plurality of the inner circulation channels (9) are all provided inside the circulation area; The electromagnetic induction control component comprises an inlet temperature sensor (2), an electromagnetic induction coil (8), a plurality of electric valves (15), an outlet temperature sensor (17) and a controller (27); The inlet temperature sensor (2) is installed on the outer wall of the liquid inlet central tube (1), the outlet temperature sensor (17) is installed on the outer wall of the liquid outlet pipe (18), the electromagnetic induction coil (8) is wound around the outer wall of the inner circulation reciprocating channel body (4), a plurality of the electric valves (15) are installed between the outer support plate (3) and the liquid outlet pipe (18), and the controller (27) is arranged on one side of the outer support plate (3).
2. The energy storage type built-in circulation channel electromagnetic heating device according to claim 1 is characterized in that: There are one or more circulation areas in the inner circulation reciprocating channel body (4), and each circulation area is provided with a plurality of inner circulation channels (9).
3. The energy storage type built-in circulation channel electromagnetic heating device according to claim 1 is characterized in that: One end of the liquid inlet central tube (1) is fixedly connected to a central tube sealing flange (12), and the central tube sealing flange (12) is flange-connected to the inner side wall of the inner circulation reciprocating channel body (4), and one side of the inner side wall of the inner circulation reciprocating channel body (4) is evenly provided with a liquid inlet (13), and one side of the inner circulation reciprocating channel body (4) is evenly provided with a liquid outlet (14), and one side of the inner side wall of the inner circulation reciprocating channel body (4) is fixedly connected to a partition plate (20).
4. The energy storage type built-in circulation channel electromagnetic heating device according to claim 3 is characterized in that: An outlet liquid collecting cavity (19) is provided between the partition plate (20) and the liquid outlet pipe (18), and liquid collecting ports (16) are evenly provided on the outer wall of the liquid outlet pipe (18). One end of a plurality of the electric valves (15) is connected to the liquid collecting ports (14), and the other end of a plurality of the electric valves (15) is connected to the liquid collecting ports (16).
5. The energy storage type built-in circulation channel electromagnetic heating device according to claim 1 is characterized in that: An inner heat-insulating layer (10) is fixedly connected between the outer wall of the liquid inlet central tube (1) and the inner wall of the inner circulation reciprocating channel body (4), and a central tube bracket (5) is fixedly connected to one side of the inner wall of the inner circulation reciprocating channel body (4).
6. The energy storage type built-in circulation channel electromagnetic heating device according to claim 1, characterized in that: A front protective cover (26) is installed on one side of the outer support plate (3), the outer side wall of the liquid inlet central tube (1) is fixedly connected to the inner side wall of the front protective cover (26), the other side of the outer support plate (3) is fixedly connected to the rear protective cover (22), the outer side wall of the liquid outlet pipe (18) is fixedly connected to the inner side wall of the rear protective cover (22), and insulating material (23) is filled between the front protective cover (26), the rear protective cover (22) and the outer support plate (3).
7. The energy storage type built-in circulation channel electromagnetic heating device according to claim 1 is characterized in that: The outer wall of the outer support plate (3) is covered with an electromagnetic coil protection insulation plate (6), and the outer wall of the electromagnetic coil protection insulation plate (6) is covered with an anti-corrosion and heat-insulating layer (7). A heating medium (11) flows inside the liquid inlet central tube (1), and the bottom of the outer wall of the outer support plate (3) is fixedly connected to a device base (25).
8. The energy storage type built-in circulation channel electromagnetic heating device according to claim 1, characterized in that: The signal output ends of the inlet temperature sensor (2) and the outlet temperature sensor (17) are electrically connected to the signal input end of the controller (27) through wires, and the electrical output end of the controller (27) is electrically connected to the electrical input end of the electromagnetic induction coil (8) and the liquid branching port (16) through relays and wires.
Citation Information
Patent Citations
Multi-stage tandem type efficient liquid electromagnetic heating system
CN216820143U
