Door body control structure of high-temperature rotary kiln
By designing an automated kiln hood and sealing mechanism, combined with a mobile mechanism, the problems of heavy operation and poor sealing effect of high-temperature rotary kiln doors are solved, and automated control is realized, which reduces the labor intensity of staff and improves safety.
Patent Information
- Application Number
- CN202420664723.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-02
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-02
AI Technical Summary
The existing high-temperature rotary kiln doors require manual operation when opening and closing, and are bulky and have poor sealing effect, resulting in heat loss and safety hazards for staff.
A high-temperature rotary kiln door body control structure is designed to achieve automatic sealing and opening through the kiln head cover and sealing mechanism, and to avoid manual operation by moving mechanism, and to use cylinders, motors and screws and other components to achieve automatic adjustment and movement of sealing doors.
It effectively reduces the labor intensity of staff, improves the sealing effect, avoids heat leakage and personnel injury, and improves the efficiency and safety of the rotary kiln.
Smart Images

Figure CN222211255U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of high-temperature rotary kiln door control, in particular to a high-temperature rotary kiln door control structure. Background Art
[0002] High temperature rotary kiln is widely used in metallurgy, chemical industry, building materials and other industries. It plays a vital role in improving product quality and production efficiency. High temperature rotary kiln is a rotating equipment. The materials in the kiln are constantly turned over as the kiln body rotates. Usually, in order to seal the port of the rotary kiln, a rotary kiln door is set at the port of the rotary kiln.
[0003] The existing rotary kiln doors are mostly opened and closed manually. The rotary kiln doors are relatively heavy and it takes time and effort for the workers to open and close the rotary kiln doors. At the same time, the sealing effect of the door gap between the two kiln doors of the rotary kiln is poor, which will cause heat loss inside the rotary kiln door.
[0004] Therefore, the utility model provides a high-temperature rotary kiln door control structure to solve the problems raised in the above background technology. Utility Model Content
[0005] In view of the defects in the prior art, the utility model provides a high-temperature rotary kiln door control structure, by which the feed and discharge ports of the rotary kiln can be fixed through the kiln hood head, and the sealing mechanism and the rotary kiln can also be connected for use, so as to facilitate the later removal of the internal materials, effectively reduce the labor intensity of the staff, and improve the use efficiency of the rotary kiln; the front end of the kiln head hood can be sealed by the sealing mechanism, so as to avoid the heat leakage inside the rotary kiln, causing casualties or waste of resources, and improve the safety of the sealed door; the sealed door can be opened to both sides by the moving mechanism, and the staff does not need to open it manually, which can avoid the staff manually opening the door and the internal temperature overflow, causing the staff to be scalded, and also effectively reduce the workload of the staff.
[0006] A high-temperature rotary kiln door control structure comprises a kiln head cover, a sealing mechanism is slidably arranged at the front end of the kiln head cover, and a moving mechanism is fixedly arranged at the lower end of the kiln head cover;
[0007] The kiln head cover includes a shell, the sealing mechanism includes a sealing door, and the moving mechanism includes a fixing box. The sealing mechanism and the moving mechanism can be fixed by the shell, and the front end of the rotary kiln can be sealed and fixed. The motor and the screw can be fixed by the fixing box, and the groove opened at the front end of the kiln head cover can be sealed by the sealing door to avoid leakage of internal heat.
[0008] Preferably, a groove is provided at the rear end of the shell, and a cylinder is fixedly provided in the middle of the upper end of the shell, so that the staff can add materials to the rotary kiln for processing through the groove, and the position of the pressing plate can be adjusted through the cylinder.
[0009] Preferably, a pressure plate is fixedly provided at the front end of the cylinder, and sealing strips are fixedly provided all around the rear end of the sealing door. The upper end of the sealing door can be squeezed by using the pressure plate in conjunction with the cylinder to avoid gaps in the upper end of the sealing door, which would cause internal gas leakage. The sealing strip can make the sealing door and the kiln head hood fit more closely, to avoid gaps between the sealing door and the kiln head hood, which would cause internal gas leakage and waste of resources.
[0010] Preferably, fixing rods are fixedly provided on both sides of the lower end of the sealing door, and reinforcing ribs are fixedly provided on the rear end of the sealing door. The fixing rods are used in conjunction with the support rods to exert a pulling force on the sealing door, thereby facilitating the adjustment of the position of the sealing door. The strength and service life of the sealing door can be increased by the reinforcing ribs.
[0011] Preferably, two handles are fixedly provided in the middle of the front end of the sealing door, and hinges are fixedly provided on both sides of the sealing door. The handles allow staff to fix the sealing door again to avoid damage to the moving mechanism that causes the sealing door to be unable to close. The hinges allow staff to adjust the position of the connecting rod.
[0012] Preferably, a connecting rod is rotatably provided inside the two hinges, and a fixing ring is fixedly provided on one side of the two connecting rods. The fixing ring can be fixed by the connecting rod, and the sealing door can be fixed by using the fixing ring in conjunction with the screw.
[0013] Preferably, the fixing box is provided with slide grooves on both sides of the upper end, and a motor is fixedly arranged on one side of the fixing box. The slide groove facilitates the later movement of the support rod, and the motor can drive the screw rod to rotate.
[0014] Preferably, a screw is rotatably arranged inside the fixing box, and support rods are provided on both sides of the threaded sleeves on the outer surface of the screw. The support rods can be fixed by the screws, and it is also convenient to adjust the position of the support rods later. The sealing door can be moved to both sides by using the support rods in conjunction with the fixing rods.
[0015] The beneficial effects of the utility model are embodied in:
[0016] 1. The utility model proposes a high-temperature rotary kiln door control structure, which can fix the feed and discharge ports of the rotary kiln through the kiln cover head, and can also connect the sealing mechanism and the rotary kiln for use. At the same time, the position of the sealing mechanism can be fixed, which is convenient for the staff to move the position of the sealing mechanism later, open the sealing mechanism later, and take out the internal materials later, which effectively reduces the labor intensity of the staff and improves the use efficiency of the rotary kiln.
[0017] 2. The utility model proposes a high-temperature rotary kiln door control structure, which can seal the front end of the kiln head cover through a sealing mechanism, thereby preventing heat leakage inside the rotary kiln from causing casualties or waste of resources. At the same time, the position of the sealed door can be controlled to prevent the sealed door from opening accidentally, causing injuries to workers, thereby improving the safety of the sealed door. The sealed door can be opened to both sides through a moving mechanism without the need for manual opening by workers, thereby preventing the internal temperature from overflowing when the worker manually opens the door, causing burns to the worker, and effectively reducing the workload of the worker. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the specific implementation or the prior art description. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual scale.
[0019] Figure 1 An axonometric diagram of a high-temperature rotary kiln door control structure provided in one embodiment of the utility model;
[0020] Figure 2 for Figure 1 A side view schematic diagram of a high temperature rotary kiln door control structure is shown;
[0021] Figure 3 for Figure 1 A rear view schematic diagram of a high temperature rotary kiln door control structure is shown;
[0022] Figure 4 for Figure 1 A partial enlarged schematic diagram of a high-temperature rotary kiln door control structure is shown;
[0023] Figure 5 for Figure 1 A partial cross-sectional schematic diagram of a high-temperature rotary kiln door control structure is shown.
[0024] In the attached drawings, 1. kiln head cover; 101. shell; 102. groove; 103. cylinder; 104. pressure plate; 2. sealing mechanism; 201. sealing door; 202. sealing strip; 203. hinge; 204. connecting rod; 205. fixing ring; 206. reinforcing rib; 207. handle; 208. fixing rod; 3. moving mechanism; 301. fixing box; 302. slide groove; 303. motor; 304. screw; 305. support rod. DETAILED DESCRIPTION
[0025] The following embodiments of the technical solution of the utility model are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the utility model, and are therefore only used as examples, and cannot be used to limit the protection scope of the utility model.
[0026] It should be noted that, unless otherwise specified, the technical terms or scientific terms used in this application should have the common meanings understood by technicians in the field to which the utility model belongs.
[0027] Reference Figure 1-5 The utility model provides an embodiment: a high-temperature rotary kiln door control structure, including a kiln head cover 1, a sealing mechanism 2 is slidably provided at the front end of the kiln head cover 1, and a moving mechanism 3 is fixedly provided at the lower end of the kiln head cover 1.
[0028] The kiln cover head 1 can be used to fix the feed and discharge ports of the rotary kiln, and the sealing mechanism 2 and the rotary kiln can also be connected for use. The position of the sealing mechanism 2 can also be fixed, which is convenient for moving the position of the sealing mechanism 2 later and for the staff to open the sealing mechanism 2 later. The front end of the kiln head cover 1 can be sealed by the sealing mechanism 2, which can avoid heat leakage inside the rotary kiln, causing casualties or waste of resources. At the same time, the position of the sealing door 201 can also be controlled to prevent the sealing door 201 from opening accidentally, causing injuries to the staff, thereby improving the safety of the sealing door 201. The sealing door 201 can be opened to both sides by the moving mechanism 3, and the staff does not need to open it manually, which can avoid the internal temperature overflow caused by the staff opening it manually, causing burns to the staff, and effectively reduces the workload of the staff.
[0029] Reference Figure 1-3 The kiln head cover 1 comprises a shell 101 , a groove 102 is provided at the rear end of the shell 101 , a cylinder 103 is fixedly provided at the middle of the upper end of the shell 101 , and a pressing plate 104 is fixedly provided at the front end of the cylinder 103 .
[0030] The sealing mechanism 2 and the moving mechanism 3 can be fixed by the shell 101, and the front end of the rotary kiln can be sealed and fixed. The groove 102 is convenient for the later staff to add materials into the rotary kiln for processing. The position of the pressure plate 104 can be adjusted by the cylinder 103. The upper end of the sealing door 201 can be squeezed by the pressure plate 104 and the cylinder 103.
[0031] Reference Figure 2-4 The sealing mechanism 2 includes a sealing door 201, sealing strips 202 are fixedly arranged around the rear end of the sealing door 201, fixing rods 208 are fixedly arranged on both sides of the lower end of the sealing door 201, reinforcing ribs 206 are fixedly arranged at the rear end of the sealing door 201, two handles 207 are fixedly arranged in the middle of the front end of the sealing door 201, hinges 203 are fixedly arranged on both sides of the sealing door 201, connecting rods 204 are rotatably arranged inside the two hinges 203, and fixing rings 205 are fixedly arranged on one side of the two connecting rods 204.
[0032] The sealing door 201 can be used to seal the groove 102 opened at the front end of the kiln head cover 1 to avoid leakage of internal heat and gaps in the upper end of the sealing door 201, which may cause internal gas leakage. The sealing strip 202 can make the sealing door 201 and the kiln head cover 1 fit better, so as to avoid gaps between the sealing door 201 and the kiln head cover 1, which may cause internal gas leakage and waste of resources. The fixing rod 208 can be used in conjunction with the support rod 305 to exert a pulling force on the sealing door 201, which is convenient for adjusting the position of the sealing door 201. The reinforcing rib 206 can increase the strength and service life of the sealing door 201. The handle 207 can be used to facilitate the staff to fix the sealing door 201 again, so as to avoid damage to the moving mechanism 3, which may cause the sealing door 201 to be unable to be closed. The hinge 203 can be used to facilitate the staff to adjust the position of the connecting rod 204. The fixing ring 205 can be fixed by the connecting rod 204. The sealing door 201 can be fixed by the fixing ring 205 in conjunction with the screw 304.
[0033] Reference Figure 2-5 The moving mechanism 3 includes a fixed box 301, which has slide grooves 302 on both sides of the upper end. A motor 303 is fixedly installed on one side of the fixed box 301. A screw rod 304 is rotatably installed inside the fixed box 301, and support rods 305 are threadedly sleeved on both sides of the outer surface of the screw rod 304.
[0034] The motor 303 and the screw rod 304 can be fixed by the fixing box 301, and the support rod 305 can be moved conveniently later by the slide groove 302. The motor 303 can drive the screw rod 304 to rotate, and the support rod 305 can be fixed by the screw 304, which also facilitates the position of the support rod 305 to be adjusted later. The sealing door 201 can be moved to both sides by using the support rod 305 in conjunction with the fixing rod 208.
[0035] Working principle: Fix the kiln head cover to the feed port of the rotary kiln. When adding materials to the rotary kiln, start the cylinder 103 to move the pressure plate 104 forward, remove the bolts at the upper and lower ends of the fixing ring 205, and then start the motor 303 inside the fixing box 301 to drive the screw 304. The position of the support rod 305 can be adjusted by rotating the screw 304. The sealing door 201 can be opened to both sides by moving the support rod 305 and cooperating with the fixing rod 208, which is convenient for the staff to add materials to the inside. The staff does not need to manually open the sealing door 201, and it can also prevent the staff from being scalded by the internal leaking gas during the door opening process. After the material is added, start the motor 303 to drive the screw 304 to rotate in the opposite direction, move the support rod 305 inward, and then cooperate with the fixing rod 208. Close the sealing door 201, then reset the cylinder 103 and cooperate with the pressure plate 104 to squeeze the upper end of the sealing door 201 to prevent gas leakage.
[0036] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model, and they should all be included in the scope of the claims and specification of the utility model.
Claims
1. A high-temperature rotary kiln door control structure, comprising a kiln head cover (1), characterized in that: The front end of the kiln head cover (1) is slidably provided with a sealing mechanism (2), and the lower end of the kiln head cover (1) is fixedly provided with a moving mechanism (3); The kiln head cover (1) comprises a shell (101), the sealing mechanism (2) comprises a sealing door (201), and the moving mechanism (3) comprises a fixing box (301).
2. A high temperature rotary kiln door control structure according to claim 1, characterized in that: A groove (102) is provided at the rear end of the shell (101), and a cylinder (103) is fixedly arranged in the middle of the upper end of the shell (101).
3. A high temperature rotary kiln door control structure according to claim 2, characterized in that: A pressure plate (104) is fixedly arranged at the front end of the cylinder (103), and sealing strips (202) are fixedly arranged around the rear end of the sealing door (201).
4. The high temperature rotary kiln door control structure according to claim 1, characterized in that: Fixed rods (208) are fixedly provided on both sides of the lower end of the sealing door (201), and reinforcing ribs (206) are fixedly provided on the rear end of the sealing door (201).
5. The high temperature rotary kiln door control structure according to claim 1, characterized in that: Two handles (207) are fixedly arranged in the middle of the front end of the sealing door (201), and hinges (203) are fixedly arranged on both sides of the sealing door (201).
6. A high temperature rotary kiln door control structure according to claim 5, characterized in that: A connecting rod (204) is rotatably arranged inside the two hinged parts (203), and a fixing ring (205) is fixedly arranged on one side of the two connecting rods (204).
7. The high temperature rotary kiln door control structure according to claim 1, characterized in that: The fixing box (301) is provided with sliding grooves (302) on both sides of the upper end, and a motor (303) is fixedly arranged on one side inside the fixing box (301).
8. The high temperature rotary kiln door control structure according to claim 1, characterized in that: A screw rod (304) is rotatably arranged inside the fixing box (301), and support rods (305) are threadedly sleeved on both sides of the outer surface of the screw rod (304).
