Grate cooler with adjustable exhaust air rate

By designing the air conditioning mechanism in the grate cooler, and using the servo motor to drive the threaded rod and inclined plate to adjust the size of the ventilation groove, the problem of fixed air output in the existing technology is solved, dynamic adjustment of air output is achieved, and the degree of automation is improved. Stability of use.

CN222211288UActive Publication Date: 2024-12-20JIANGSU LUSEN IND EQUIP MFG CO LTD

Patent Information

Application Number
CN202420937092.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2024-12-20
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

The air output of existing grate coolers is fixed, and it is difficult to adjust according to the temperature and quantity of cement raw materials, and cannot meet the actual demand for cooling of cement raw materials.

Method used

A type of grate cooler with an air discharge volume including a grate bed and an air regulating mechanism is designed. The servo motor drives the cooperation of the threaded rod, screw ring, inclined plate and baffle to adjust the size of the ventilation groove, thereby adjusting the air output. The ventilation holes and sliding rod slip ring structure are used to ensure the stability of the baffle and achieve dynamic adjustment of air output.

Benefits of technology

The air output is adjusted according to the actual demand for cooling cement raw materials, which reduces the labor expenditure of staff, increases the degree of automation, and ensures the normal use of the grate cooler and the air output effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a grate cooler with adjustable exhaust air rate, which relates to the technical field of grate coolers, and comprises a grate bed, an air adjusting mechanism is arranged on the upper surface of the grate bed, the air adjusting mechanism comprises a ventilation slot arranged on the upper surface of the grate bed, the upper surface of the grate bed is fixedly connected with a fixed bin, and the inner wall of the fixed bin is rotatably connected with a threaded rod. The outer surface of the threaded rod is in threaded connection with four screw rings, and the outer surface of each screw ring is fixedly connected with an inclined plate. The servo motor can drive the threaded rod to rotate, the threaded rod is in threaded relation with the four threaded rings in the rotating process, the threaded rings can drive the baffle to move left and right through the inclined plate, the ventilation groove can be covered or partially covered in the left-right displacement process of the inclined plate, and therefore the size of the ventilation groove is changed, and the ventilation effect is improved. Cold air passing through the ventilation grooves is adjusted through the changeable ventilation grooves, so that the air outlet amount of the grate cooler can be adjusted as a whole according to the actual requirement for cooling of cement raw materials, and use is convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of grate coolers, in particular to a grate cooler with adjustable exhaust air volume. Background Art

[0002] Grate cooler is an important main equipment in the clinker burning system of cement plant. Its main function is to cool and transport cement clinker, and provide hot air for rotary kiln and decomposition furnace, etc. It is the main equipment for heat recovery in the burning system.

[0003] According to a grate cooler disclosed in the announcement number: CN219914002U, the application proposes that when the cooling pipe follows the rotation of the driving roller, the end of the cooling pipe can be inserted into the cement raw material on the surface of the conveyor belt. The pressure rod locks the inner cavity of the cooling pipe under the squeezing of the conveyor belt, and the air guide pipe is connected with the exhaust hole. The air pump injects cold air into the cooling pipe through the air equalizing hood, and then enters the cooling pipe. The cold air is injected into the cement raw material layer through the exhaust hole. At the same time, the cement raw material is moved through the cooling pipe, which can quickly release the heat in the cement raw material and improve the cooling effect of the cement raw material. However, its air outlet is fixed, and it is difficult to adjust the air outlet according to the temperature and quantity of the cement raw material. For this reason, we provide a grate cooler with adjustable exhaust volume to solve the above problems. Utility Model Content

[0004] The utility model aims to make up for the deficiencies of the prior art and provides a grate cooler with adjustable exhaust air volume, which can adjust the air volume of the grate cooler according to the actual demand for cooling the cement raw materials, and is convenient to use.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a grate cooler with adjustable exhaust volume, comprising a grate bed, wherein an air regulating mechanism is provided on the upper surface of the grate bed.

[0006] The air regulating mechanism includes a ventilation slot opened on the upper surface of the grate bed, the upper surface of the grate bed is fixedly connected to a fixed bin, the inner wall of the fixed bin is rotatably connected to a threaded rod, the outer surface of the threaded rod is threadedly connected to four screw rings, the outer surface of each screw ring is fixedly connected to an inclined plate, the bottom end of the inclined plate is fixedly connected to a baffle, the bottom surface of the baffle is in contact with the upper surface of the grate bed, the inner wall of the fixed bin is fixedly connected to a support plate, and the upper surface of the support plate is fixedly connected to the grate cooler body.

[0007] Furthermore, two ventilation holes are provided on the upper surface of the support plate, which correspond to the air outlet holes of the grate cooler body, so that the cold air inside the grate cooler body can enter the interior of the fixed bin through the two ventilation holes, and the air outlet volume can be adjusted by the air regulating mechanism for easy use.

[0008] Furthermore, the inner wall of the fixed bin is fixedly connected with a sliding rod, the outer surface of the sliding rod is slidably connected with four sliding rings, the outer surface of each sliding ring is fixedly connected with two inclined rods, and the bottom end of the inclined rod is fixedly connected to the upper surface of the baffle, which can effectively ensure the stability of the baffle during the reciprocating motion and effectively prevent the baffle from deflecting during the movement, thereby causing the baffle to get stuck inside the fixed bin and affecting the subsequent normal use of the grate cooler.

[0009] Furthermore, a slide groove is provided on the upper surface of the grate bed, and a slider is fixedly connected to the bottom surface of each baffle, and each slider is slidably connected to the slide groove. A slide groove is provided on the upper surface of the grate bed, and a slider is fixedly connected to the bottom surface of each baffle, and each slider is slidably connected to the slide groove, which can further enable the four sliders to be displaced along the direction of the slide groove, thereby ensuring the stability of the baffle during movement and avoiding shaking or swinging of the baffle, which affects the normal use of the air regulating mechanism of the grate cooler.

[0010] Furthermore, a servo motor is fixedly connected to the outer surface of the fixed bin, and the output shaft of the servo motor passes through the fixed bin and is fixedly connected to the right end of the threaded rod. The threaded rod can be driven by the servo motor to avoid manual rotation, reduce the labor expenditure of the staff, improve the overall degree of automation, and facilitate use.

[0011] Furthermore, two stabilizing plates are fixedly connected to the outer surface of the servo motor, and the bottom surface of each stabilizing plate is fixedly connected to the upper surface of the grate bed, which can fix the servo motor to prevent the servo motor from shaking or vibrating during use, thereby causing the servo motor to drive the threaded rod to shake and affecting the normal use of the air adjustment mechanism as a whole.

[0012] Furthermore, triangular plates are fixedly connected to the left and right side surfaces of the grate cooler body, and the bottom end of each triangular plate is fixedly connected to the upper surface of the fixed bin, which can effectively improve the stability of the connection between the grate cooler body and the fixed bin and avoid shaking of the grate cooler body during operation, thereby affecting the normal air outlet effect of the grate cooler body.

[0013] Compared with the prior art, the grate cooler with adjustable exhaust air volume has the following beneficial effects:

[0014] 1. The utility model can drive the threaded rod to rotate through a servo motor. During the rotation of the threaded rod, a threaded relationship is formed with four screw rings, so that the screw ring can drive the baffle to move left and right through the inclined plate. During the left and right displacement of the inclined plate, the ventilation slot can be covered or partially covered, thereby changing the size of the ventilation slot. The variable ventilation slot is used to adjust the cold air passing through the ventilation slot, so that the overall air volume of the grate cooler can be adjusted according to the actual demand for cooling the cement raw materials, which is convenient to use.

[0015] 2. The utility model facilitates the cold air inside the grate cooler body to enter the interior of the fixed bin through the two ventilation holes through the ventilation holes, and adjusts the air volume through the air regulating mechanism, which is convenient to use. The slide rod and the slip ring can effectively ensure the stability of the baffle during the reciprocating motion, and effectively prevent the baffle from deflecting during the movement, thereby causing the baffle to get stuck inside the fixed bin and affecting the subsequent normal use of the grate cooler. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is the front view of the utility model;

[0017] Figure 2 This is a cross-sectional view of the grate cooler body of the utility model;

[0018] Figure 3 This is a cross-sectional view of the fixed bin of the utility model;

[0019] Figure 4 It is a schematic diagram of the grate bed structure of the utility model.

[0020] In the figure: 1. grate bed; 2. air adjustment mechanism; 201. servo motor; 202. ventilation hole; 203. support plate; 204. fixed bin; 205. slider; 206. inclined rod; 207. slip ring; 208. slide rod; 209. screw ring; 2010. inclined plate; 2011. threaded rod; 2012. ventilation slot; 2013. slide slot; 2014. baffle; 3. grate cooler body; 4. triangular plate; 5. stabilizing plate. DETAILED DESCRIPTION

[0021] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.

[0022] To this end, this embodiment provides a grate cooler with adjustable exhaust air volume. The device can adjust the air volume of the grate cooler according to the actual demand for cooling the cement raw materials, which is convenient to use.

[0023] See also Figures 1 to 4 This embodiment proposes a grate cooler with adjustable exhaust volume, including a grate bed 1.

[0024] Reference Figure 1 The grate bed 1 is a traditional grate bed 1 , and the transmission mechanism is located inside the grate bed 1 .

[0025] The upper surface of the grate bed 1 is provided with an air regulating mechanism 2, which includes a ventilation slot 2012 opened on the upper surface of the grate bed 1. The upper surface of the grate bed 1 is fixedly connected with a fixed bin 204, and the inner wall of the fixed bin 204 is rotatably connected with a threaded rod 2011.

[0026] Reference Figure 3A bearing is provided on the inner wall of the fixed bin 204, and the left end of the threaded rod 2011 is fixedly connected to the inner ring of the bearing, which can effectively ensure the stability of the threaded rod 2011 during rotation and prevent the left end of the threaded rod 2011 from shaking due to centrifugal force.

[0027] The outer surface of the threaded rod 2011 is threadedly connected with four screw rings 209 , and the outer surface of each screw ring 209 is fixedly connected with an inclined plate 2010 , and the bottom end of the inclined plate 2010 is fixedly connected with a baffle 2014 .

[0028] The inner wall of the fixed bin 204 is fixedly connected with a slide bar 208, and the outer surface of the slide bar 208 is slidably connected with four slip rings 207. The outer surface of each slip ring 207 is fixedly connected with two inclined rods 206, and the bottom end of the inclined rod 206 is fixedly connected to the upper surface of the baffle 2014, which can effectively ensure the stability of the baffle 2014 during the reciprocating motion and effectively prevent the baffle 2014 from deflecting during the movement, thereby causing the baffle 2014 to get stuck inside the fixed bin 204, affecting the subsequent normal use of the grate cooler.

[0029] A slide groove 2013 is provided on the upper surface of the grate bed 1, and a slider 205 is fixedly connected to the bottom surface of each baffle 2014, and each slider 205 is slidably connected to the slide groove 2013. A slide groove 2013 is provided on the upper surface of the grate bed 1, and a slider 205 is fixedly connected to the bottom surface of each baffle 2014, and each slider 205 is slidably connected to the slide groove 2013, which can further displace the four sliders 205 along the direction of the slide groove 2013, thereby ensuring the stability of the baffle 2014 during the movement process and avoiding the baffle 2014 from shaking or swinging, thereby affecting the normal use of the air regulating mechanism 2 of the grate cooler.

[0030] The bottom surface of the baffle 2014 contacts the upper surface of the grate bed 1 , the inner wall of the fixed bin 204 is fixedly connected with the support plate 203 , and the upper surface of the support plate 203 is fixedly connected with the grate cooler body 3 .

[0031] Reference Figure 3 The size of the baffle plate 2014 is the same as that of the ventilation slot 2012 , and the baffle plate 2014 is located above the ventilation slot 2012 .

[0032] The left and right sides of the grate cooler body 3 are fixedly connected with triangular plates 4, and the bottom end of each triangular plate 4 is fixedly connected to the upper surface of the fixed bin 204, which can effectively improve the stability of the connection between the grate cooler body 3 and the fixed bin 204, and avoid the grate cooler body 3 from shaking during operation, thereby affecting the normal air outlet effect of the grate cooler body 3.

[0033] Two ventilation holes 202 are provided on the upper surface of the support plate 203, and the ventilation holes 202 correspond to the air outlet holes of the grate cooler body 3, so that the cold air inside the grate cooler body 3 can enter the interior of the fixed bin 204 through the two ventilation holes 202, and the air outlet volume can be adjusted by the air regulating mechanism 2 for convenient use.

[0034] The outer surface of the fixed bin 204 is fixedly connected to a servo motor 201, and the output shaft of the servo motor 201 passes through the fixed bin 204 and is fixedly connected to the right end of the threaded rod 2011. The threaded rod 2011 can be driven by the servo motor 201 to avoid manual rotation, reduce the labor expenditure of the staff, improve the overall degree of automation, and facilitate use.

[0035] Reference Figure 3 A bearing can be embedded at the position of the servo motor 201. The output shaft of the servo motor 201 passes through the bearing and is fixedly connected to the right end of the threaded rod 2011, which effectively reduces the friction between the output shaft of the servo motor 201 and the fixed bin 204, avoiding wear of the output shaft of the servo motor 201 due to long-term use.

[0036] Two stabilizing plates 5 are fixedly connected to the outer surface of the servo motor 201, and the bottom surface of each stabilizing plate 5 is fixedly connected to the upper surface of the grate bed 1, which can fix the servo motor 201 to prevent the servo motor 201 from shaking or vibrating during use, thereby causing the servo motor 201 to drive the threaded rod 2011 to shake, affecting the normal use of the air adjustment mechanism 2 as a whole.

[0037] Working principle: The servo motor 201 can drive the threaded rod 2011 to rotate. During the rotation of the threaded rod 2011, a threaded relationship is formed with the four screw rings 209, so that the screw rings 209 can drive the baffle 2014 to move left and right through the inclined plate 2010. During the displacement of the inclined plate 2010 left and right, the ventilation slot 2012 can be covered or partially covered, thereby changing the size of the ventilation slot 2012. The changeable ventilation slot 2012 is used to adjust the cold air passing through the ventilation slot 2012, so that the overall air outlet of the grate cooler can be adjusted according to the actual demand for cooling the cement raw materials, which is convenient to use.

Claims

1. A grate cooler with adjustable exhaust air volume, comprising a grate bed (1), Features: An air regulating mechanism (2) is provided on the upper surface of the grate bed (1); The air regulating mechanism (2) comprises a ventilation slot (2012) provided on the upper surface of the grate bed (1); the upper surface of the grate bed (1) is fixedly connected to a fixed bin (204); the inner wall of the fixed bin (204) is rotatably connected to a threaded rod (2011); the outer surface of the threaded rod (2011) is threadedly connected to four screw rings (209); the outer surface of each screw ring (209) is fixedly connected to an inclined plate (2010); the bottom end of the inclined plate (2010) is fixedly connected to a baffle (2014); the bottom surface of the baffle (2014) contacts the upper surface of the grate bed (1); the inner wall of the fixed bin (204) is fixedly connected to a support plate (203); the upper surface of the support plate (203) is fixedly connected to a grate cooler body (3).

2. The grate cooler with adjustable exhaust volume according to claim 1, Features: Two ventilation holes (202) are provided on the upper surface of the support plate (203), and the ventilation holes (202) correspond to the air outlet holes of the grate cooler body (3).

3. The grate cooler with adjustable exhaust volume according to claim 1, Features: The inner wall of the fixed bin (204) is fixedly connected to a sliding rod (208), the outer surface of the sliding rod (208) is slidably connected to four sliding rings (207), the outer surface of each sliding ring (207) is fixedly connected to two inclined rods (206), and the bottom end of the inclined rod (206) is fixedly connected to the upper surface of the baffle (2014).

4. The grate cooler with adjustable exhaust volume according to claim 1, Features: The upper surface of the grate bed (1) is provided with a slide groove (2013), the bottom surface of each baffle (2014) is fixedly connected with a slider (205), and each slider (205) is slidably connected to the slide groove (2013).

5. The grate cooler with adjustable exhaust volume according to claim 1, Features: A servo motor (201) is fixedly connected to the outer surface of the fixed bin (204), and an output shaft of the servo motor (201) passes through the fixed bin (204) and is fixedly connected to the right end of the threaded rod (2011).

6. The grate cooler with adjustable exhaust volume according to claim 5, Features: Two stabilizing plates (5) are fixedly connected to the outer surface of the servo motor (201), and the bottom surface of each stabilizing plate (5) is fixedly connected to the upper surface of the grate bed (1).

7. The grate cooler with adjustable exhaust volume according to claim 1, Features: The left and right side surfaces of the grate cooler body (3) are fixedly connected with triangular plates (4), and the bottom end of each triangular plate (4) is fixedly connected to the upper surface of the fixed bin (204).

Citation Information

Patent Citations

  • Grate cooler

    CN219914002U

Cited By

  • A grate cooler air outlet device capable of controlling air outlet

    CN224905710U