Lamp strip meter counting detection wheel and automatic film tearing meter counting machine with detection wheel
By designing the snap-on slot and magnetic suction sensor of the detection wheel in the LED light strip meter, combining the pulley and the operation sensor, the problem of inaccurate measurement of LED light strips in the prior art is solved, and irregularity is achieved High-precision length measurement of shape light strips.
Patent Information
- Application Number
- CN202420752655.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-11
- Publication Date
- 2024-12-20
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing LED light strip meter metering device is smooth and costly, resulting in inaccurate measurement, especially difficult to count irregularly shaped light strips.
The side wall of the detection wheel is designed to arrange the jagged groove and magnetic suction sensor along the circumference, and combine the pressure pulley and the operation sensor to ensure that the LED light strip is in close contact with the detection wheel, achieving synchronous rotation and length measurement.
Improves the accuracy of LED strip length measurement, suitable for irregular-shaped strips, reduces measurement errors and reduces equipment costs.
Smart Images

Figure CN222211638U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of LED light strip measurement, and relates to a light strip meter measuring detection wheel and an automatic film-tearing meter measuring machine with the detection wheel. Background Art
[0002] There are many types of electronic meter counters, and the principles of electronic meter counters of different models from different manufacturers are also different, but the core idea is to convert the measurement of length into the measurement of the number of counting points at a fixed frequency.
[0003] The current LED light strip meter uses an electronic wheel to measure the length, which has some defects: high cost, because the LED light strip material has a certain hardness and thickness, there is a gap when each layer is rolled up, and the grooves and inner walls of the wheel are smooth, which is prone to slipping (for example: the gear turns a circle, but the light strip does not input a circle), resulting in inaccurate measurement. Utility Model Content
[0004] In order to solve the implementation technical problems, the utility model adopts the following technical solutions:
[0005] The light strip meter detection wheel is used in the light strip meter detection mechanism, and is characterized in that a clamping groove arranged along its circumference is formed on the side wall of the detection wheel, and the clamping groove corresponds to the shape of the LED light strip;
[0006] A group of magnetic sensors are arranged at the end surface of the detection wheel, and the magnetic sensors are arranged at the circumferential position of the end surface of the detection wheel.
[0007] An automatic film-tearing meter-counting machine with a detection wheel comprises: a mechanism bracket, and a feeding roller, a meter-counting device and a receiving roller arranged on the mechanism bracket;
[0008] The LED light strip is pulled out from the feeding roller, and is rolled up to the receiving roller through the meter counter to tear off the film of the LED light strip. The receiving roller is an active roller, which is driven by a motor drive device;
[0009] The meter counter comprises: a detection wheel and a detection unit for realizing detection, and the detection wheel is arranged in the material transfer path of the feeding roller and the receiving roller.
[0010] As a further solution of the utility model: belt pressing wheels are respectively arranged on both sides of the detection wheel, the belt pressing wheels are located at an oblique upper side of the detection wheel, and the LED light belt is sent out through the gap between the belt pressing wheels and the detection wheel.
[0011] As a further solution of the utility model: the meter counter also includes: a group of measuring displays for realizing length measurement display, and the measuring displays are installed on the mechanism bracket.
[0012] As a further solution of the utility model: a set of running sensors is also installed on the mechanism bracket, and the running sensors are arranged between the meter counter and the receiving roller. The LED light strip sent from the detection wheel will pass through the sensing position of the running sensor and then enter the receiving roller;
[0013] The running sensor is connected to the motor drive device of the receiving roller to realize electrical signal connection.
[0014] As a further solution of the utility model: a group of operation indicator lights are also installed on the mechanism bracket, and the operation indicator lights are connected with the operation sensor electrical signal.
[0015] The beneficial effects of the utility model are as follows: by arranging a snap-in groove on the detection wheel on the meter counter, during the process of tearing film and feeding the LED light strip, the LED light strip in contact with the detection wheel is embedded into the card contact, so that the LED light strip and the detection wheel are tightly snap-fitted, thereby achieving the counting and measurement of irregularly shaped light strips (or special-shaped light strips), regardless of whether the LED light strip is outputting or reflowing, the detection wheel can keep synchronous rotation with the LED light strip, thereby improving the measurement accuracy of the LED light strip length measurement. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the structure of the utility model.
[0017] Figure 2 It is a working schematic diagram of the utility model.
[0018] Figure 3 It is a structural schematic diagram of the detection wheel in the utility model.
[0019] Figure 4 It is a schematic diagram of the cooperation between the detection wheel and the LED light strip in the utility model. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. It should be understood that the present application is not limited to the example embodiments disclosed herein. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0021] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0022] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0023] In the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0024] See also Figure 1 In the embodiment of the utility model, a meter-counting detection wheel for a light strip is provided, which is applied to a meter-counting detection mechanism. A clamping groove 61 arranged along its circumference is formed on the side wall of the detection wheel 6, and the clamping groove 61 corresponds to the shape of the LED light strip A. In the process of tearing the film and feeding the LED light strip A, Figure 4 As shown, the LED light strip A in contact with the detection wheel 6 will be embedded in the card contact and tightly engaged with it, thereby realizing the counting measurement of irregular-shaped light strips (or special-shaped light strips). Regardless of whether the LED light strip A is outputting or reflowing, the detection wheel 6 can keep synchronous rotation with the LED light strip A, thereby ensuring the measurement accuracy of the length of the LED light strip A.
[0025] A group of magnetic sensors 62 are arranged at the end surface of the detection wheel 6. The magnetic sensors 62 are arranged on the circumference of the end surface of the detection wheel 6. The detection equipment can identify the number of rotations of the detection wheel 6 by detecting the magnetic sensors 62, thereby converting the measurement of the number of counting points at a fixed frequency into a length measurement to realize the measurement of the LED light strip A.
[0026] See also Figure 2-3 In order to realize the application of the detection wheel 6, the present embodiment also provides an automatic film tearing meter machine with a detection wheel for use in the film tearing and length measurement of the flexible LED light strip A; it comprises: a mechanism bracket 1 and a feeding roller 2, a meter (not shown) and a receiving roller 3 arranged on the mechanism bracket 1;
[0027] The LED light strip A is pulled out from the feeding roller 2, guided by the guide wheel shaft 4, and rolled up to the receiving roller 3 through the meter counter. During the rolling process, the LED light strip A and the protective film on the light strip are peeled off, and the rolling work is performed separately, thereby realizing the film tearing work of the LED light strip A. The receiving roller 3 is an active roller, which is driven by a motor driving device;
[0028] The meter counter includes: a detection wheel 6 and a detection unit (not shown) for realizing detection, wherein the detection wheel 6 is arranged in the material transfer path between the feeding roller 2 and the receiving roller 3; in the process of the feeding roller 2 tearing the film and transferring the material to the receiving roller 3, the LED light strip A will come into contact with the detection wheel 6 of the meter counter, thereby driving the detection wheel 6 to rotate, and in the process of rotation, each time the detection wheel 6 rotates one circle, the magnetic sensor 62 on the detection wheel 6 will sense the detection position of the detection unit once, and the detection unit converts the measurement of the number of counting points at a fixed frequency into the measurement of the length, thereby measuring the length of the light strip passing through the detection wheel 6;
[0029] The card slot 61 on the detection wheel 6 is used to make the LED light strip A in contact with the detection wheel 6 embedded in the card contact, ensuring that the detection wheel 6 can rotate synchronously with the LED light strip A, thereby ensuring the measurement accuracy of the length of the LED light strip A.
[0030] Furthermore, belt pressure rollers 5 are respectively provided on both sides of the detection wheel 6, and the belt pressure rollers 5 are located at the upper oblique side of the detection wheel 6, and the LED light strip A is sent out through the gap between the belt pressure rollers 5 and the detection wheel 6; during the operation, the LED light strip A is pressed down by the belt pressure rollers 5 to ensure that the LED light strip A can be inserted into the card contact of the detection wheel 6, thereby improving the accuracy of the length measurement and detection of the LED light strip A.
[0031] Furthermore, the meter counter also includes: a set of measuring displays 7 for realizing length measurement display, and the measuring display 7 is installed on the mechanism bracket 1. The staff can intuitively know the length of the LED light strip A fed into the receiving roller 3 in real time from the measuring display 7.
[0032] Furthermore, a set of running sensors 8 are installed on the mechanism bracket 1. The running sensors 8 are arranged between the meter counter and the receiving roller 3. The LED light strip A sent out from the detection wheel 6 will pass through the sensing position of the running sensors 8 and then enter the receiving roller 3.
[0033] The running sensor 8 is connected to the motor drive device of the receiving roller 3 through electrical signals. When the running sensor 8 detects that there is an LED light strip A at its sensing position, the running sensor 8 will send a working signal to the motor drive device of the receiving roller 3, and the controller will continue to work. Similarly, when there is no LED light strip A at its sensing position, the running sensor 8 will control the motor drive device of the receiving roller 3 to stop working to avoid idling.
[0034] It should also be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "including a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
[0035] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. The light strip meter detection wheel is used in the light strip meter mechanism, and is characterized by: The side wall of the detection wheel is formed with a clamping groove arranged along its circumference, and the clamping groove corresponds to the shape of the LED light strip; A group of magnetic sensors are arranged at the end surface of the detection wheel, and the magnetic sensors are arranged at the circumferential position of the end surface of the detection wheel.
2. An automatic film-tearing meter-counting machine with a detection wheel, using a light-belt meter-counting detection wheel as claimed in claim 1, characterized in that: include: A mechanism bracket and a feeding roller, a meter counter and a receiving roller arranged on the mechanism bracket; The LED light strip is pulled out from the feeding roller, and is rolled up to the receiving roller through the meter counter to tear off the film of the LED light strip. The receiving roller is an active roller, which is driven by a motor drive device; The meter counter comprises: a detection wheel and a detection unit for realizing detection, and the detection wheel is arranged in the material transfer path of the feeding roller and the receiving roller.
3. The automatic film-tearing rice counting machine with a detection wheel according to claim 2, characterized in that: A belt pressing wheel is provided on both sides of the detection wheel. The belt pressing wheel is located at an oblique upper side of the detection wheel. The LED light belt is sent out through the gap between the belt pressing wheel and the detection wheel.
4. The automatic film-tearing rice counting machine with a detection wheel according to claim 2, characterized in that: The meter counter also includes: a group of measuring displays for realizing length measurement display, and the measuring displays are installed on the mechanism bracket.
5. The automatic film-tearing rice counting machine with a detection wheel according to claim 2, characterized in that: A set of running sensors is also installed on the mechanism bracket. The running sensors are set between the meter counter and the receiving roller. The LED light strip sent from the detection wheel will pass through the sensing position of the running sensor and then enter the receiving roller. The running sensor is connected to the motor drive device of the receiving roller to realize electrical signal connection.
6. The automatic film-tearing rice counting machine with a detection wheel according to claim 2, characterized in that: A group of operating indicator lights are also installed on the mechanism bracket, and the operating indicator lights are connected with the operating sensor electrical signal.
