Automatic calibration device for flow meter
By introducing pressure sensors and wireless transceiver modules into the flowmeter automatic calibration device, automatic adjustment of pressure in the pipeline and quantitative control of flow rate are realized, and the problem of automatic adjustment in the pipeline when the pressure in the pipeline is too large in the prior art is solved, and the problem of automatic adjustment in the existing technology is improved. Work efficiency and safety.
Patent Information
- Application Number
- CN202420003374.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-02
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-01-02
AI Technical Summary
The existing flowmeter automatic calibration device lacks automatic flow control adjustment when the pressure in the pipeline is too high, resulting in abnormal pipelines and cannot be discovered and dealt with in a timely manner.
An automatic calibration device for flowmeters including pressure sensors, solenoid valves, controllers and wireless transceiver modules is designed to detect the pressure in the pipeline through the pressure sensor, control the solenoid valve to adjust the pressure, and transmit data to the upper computer through the wireless module to achieve remote monitoring. and alarm.
Automatic adjustment of pressure in the pipeline and quantitative control of flow rate are achieved to prevent abnormal situations caused by excessive pressure, and timely handling through remote monitoring, improving work efficiency and safety.
Smart Images

Figure CN222211893U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automatic calibration equipment for flow meters, in particular to an automatic calibration device for flow meters. Background Art
[0002] Measurement is the eye of industrial production. Flow measurement is one of the components of measurement science and technology. It is closely related to the national economy, national defense construction, and scientific research. Doing this work well is important for ensuring product quality, improving production efficiency, and promoting the development of science and technology. Especially in today's era of energy crisis and increasing automation of industrial production, the status and role of flow meters in the national economy are more obvious.
[0003] The prior art provides an automatic calibration device for a flow meter (Announcement No. CN218847357U). The utility model includes a support platform and a water pump. A fixed seat is equidistantly fixedly connected to the top of the support platform. A quantitative controller is fixedly installed on one side of the top of the fixed seat. Two water pumps are provided. The water pumps are fixedly installed on both sides of the top of the support platform respectively. The output end of the water pump...by adjusting the water pump or controlling the closing size of the solenoid valve, the flow rate is adjusted to achieve the effect of quantitative control. The flow rate can also be easily identified according to the height of the slide rod when the liquid flows, making observation and detection more convenient and quick.
[0004] The above-mentioned automatic flow meter calibration device can only provide quantitative control function and simple flow identification function in actual use. However, it lacks automatic flow control adjustment when the pressure in the pipeline is too high. When the problem is found, the pipeline often has a large abnormality. Therefore, we need to propose a flow meter automatic calibration device. Utility Model Content
[0005] The purpose of the utility model is to provide a flow meter automatic calibration device to solve the problems raised in the above background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A flow meter automatic calibration device comprises a support platform and a pipeline, wherein the pipeline is arranged on the top of the support platform, a pressure sensor and a first solenoid valve are connected on the pipeline, a mounting frame is fixedly installed on the top of the support platform, a mounting box is fixedly installed on the side of the mounting frame, a controller and a wireless transceiver module are fixedly installed in the mounting box, the wireless transceiver module, the pressure sensor and the first solenoid valve are all electrically connected to the controller, and a collection mechanism for collecting liquid in the pipeline is arranged on the pipeline.
[0008] Preferably, the wireless transceiver module includes a network transmission module and a network receiving module, and the network transmission module is wirelessly connected to the network receiving module.
[0009] Preferably, a liquid flow sensor is provided on the pipeline, and the liquid flow sensor is electrically connected to the controller.
[0010] Preferably, an audible and visual alarm is fixedly mounted on the top of the installation box, and the audible and visual alarm is electrically connected to the controller.
[0011] Preferably, a fixed bracket is fixedly installed on the top of the support platform, and the pipeline is fixedly installed in the fixed bracket.
[0012] Preferably, the collection mechanism includes a three-way pipe, a delivery pipe, a second solenoid valve, a mounting seat and a collection tank, the three-way pipe is connected to the pipeline, the delivery pipe is connected to the three-way pipe, the second solenoid valve is connected to the delivery pipe, and the second solenoid valve is electrically connected to the controller.
[0013] Preferably, the mounting seat is fixedly connected to the surface of the delivery pipe, and the collecting tank is sealingly mounted on the mounting seat.
[0014] Preferably, two ends of the pipeline are respectively arranged as a liquid inlet and a liquid outlet.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] The utility model detects the pressure in the pipeline by means of a pressure sensor. When the pressure in the pipeline is detected to be too high, the pressure sensor can feed back a signal to a controller. After the controller receives the feedback signal from the pressure sensor, the closing size of the first solenoid valve is controlled to adjust the pressure in the pipeline, thereby achieving the purpose of pressure control and preventing the pressure in the pipeline from being too high, which may cause pipeline abnormalities. In addition, the pressure data is transmitted to a host computer through the cooperation of a network transmission module and a network receiving module, so that workers can remotely monitor the pressure through the host computer and can discover and handle the problems in time. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is one of the structural schematic diagrams of the utility model;
[0018] Figure 2 This is the second structural diagram of the utility model;
[0019] Figure 3 This is a schematic diagram of the installation box structure of the utility model;
[0020] Figure 4 For this utility model Figure 2 Schematic diagram of the enlarged structure of area A in the middle.
[0021] In the figure: 1. support platform; 2. fixed bracket; 3. pipeline; 4. pressure sensor; 5. mounting frame; 6. mounting box; 7. liquid flow sensor; 8. three-way pipe; 9. first solenoid valve; 10. second solenoid valve; 11. mounting seat; 12. collecting tank; 13. controller; 14. network transmission module; 15. network receiving module; 16. sound and light alarm; 17. liquid inlet; 18. liquid outlet; 19. delivery pipe. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-4 , the utility model provides a technical solution:
[0024] A flow meter automatic calibration device, comprising a support platform 1 and a pipeline 3, the pipeline 3 is arranged on the top of the support platform 1, a pressure sensor 4 and a first electromagnetic valve 9 are connected to the pipeline 3, a mounting frame 5 is fixedly installed on the top of the support platform 1, a mounting box 6 is fixedly installed on the side of the mounting frame 5, a controller 13 and a wireless transceiver module are fixedly installed in the mounting box 6, the wireless transceiver module, the pressure sensor 4, and the first electromagnetic valve 9 are all electrically connected to the controller 13, and a collection mechanism for collecting liquid in the pipeline 3 is arranged on the pipeline 3;
[0025] By setting the pressure sensor 4, the pressure in the pipeline 3 can be detected by the pressure sensor 4. When the data fed back by the pressure sensor 4 and the liquid flow sensor 7 exceed the pressure value and the quantitative control value preset in the controller 13, the controller 13 controls the closing size of the first solenoid valve 9 to adjust the pressure in the pipeline 3, thereby achieving the purpose of pressure control and preventing the pressure in the pipeline 3 from being too high, which may cause abnormal conditions in the pipeline 3.
[0026] The wireless transceiver module includes a network transmission module 14 and a network receiving module 15, and the network transmission module 14 and the network receiving module 15 are wirelessly connected;
[0027] Through the setting of the network receiving module 15, the network receiving module 15 is connected to the host computer through the enterprise VPN router. When the pressure in the pipeline 3 is too high, the network transmission module 14 cooperates with the network receiving module 15 to transmit the pressure data to the host computer, so that the workers can remotely monitor through the host computer and can discover and deal with it in time;
[0028] A liquid flow sensor 7 is provided on the pipeline 3, and the liquid flow sensor 7 is electrically connected to the controller 13;
[0029] By setting the liquid flow sensor 7, the liquid flow sensor 7 can detect the accumulation of the flow in the pipeline 3, and adjust the flow in the pipeline 3 by controlling the closing size of the first electromagnetic valve 9 through the controller 13, so as to achieve the purpose of quantitative control;
[0030] The top of the installation box 6 is fixedly installed with an audible and visual alarm 16, which is electrically connected to the controller 13;
[0031] By setting the sound and light alarm 16, when the pressure in the pipeline 3 is too high, the sound and light alarm 16 can sound an alarm, thereby reminding nearby staff to come and deal with it;
[0032] A fixed bracket 2 is fixedly installed on the top of the support platform 1, and a pipe 3 is fixedly installed in the fixed bracket 2;
[0033] The collection mechanism includes a three-way pipe 8, a delivery pipe 19, a second solenoid valve 10, a mounting seat 11 and a collection tank 12. The three-way pipe 8 is connected to the pipeline 3, the delivery pipe 19 is connected to the three-way pipe 8, the second solenoid valve 10 is connected to the delivery pipe 19, the second solenoid valve 10 is electrically connected to the controller 13, the mounting seat 11 is fixedly connected to the surface of the delivery pipe 19, the collection tank 12 is sealed and mounted on the mounting seat 11, and the two ends of the pipeline 3 are respectively set as a liquid inlet 17 and a liquid outlet 18;
[0034] By setting the second solenoid valve 10, the controller 13 controls the second solenoid valve 10 to open, so that the liquid in the pipeline 3 can pass through the delivery pipe 19 and the second solenoid valve 10 and be delivered to the collection tank 12. After the liquid is delivered to the collection tank 12 for collection, the controller 13 controls the second solenoid valve 10 to close, and the collection tank 12 is disassembled to obtain the collected liquid. The liquid can enter the pipeline 3 through the liquid inlet 17 and be discharged through the liquid outlet 18.
[0035] In the specific use process, in the process of liquid transportation by pipeline 3, the pressure in pipeline 3 can be detected by pressure sensor 4, and the liquid flow sensor 7 can detect the accumulation of flow in pipeline 3. Pressure sensor 4 and liquid flow sensor 7 can feed back the detected signals to controller 13. When the data fed back by pressure sensor 4 and liquid flow sensor 7 exceed the pressure value and quantitative control value preset in controller 13, the closing size of first solenoid valve 9 is controlled by controller 13 to adjust the pressure in pipeline 3, so as to achieve the purpose of pressure control, prevent the pressure in pipeline 3 from being too high, and cause abnormal situation in pipeline 3, and adjust the flow in pipeline 3 by controlling the closing size of first solenoid valve 9 by controller 13, so as to achieve the purpose of quantitative control;
[0036] When the pressure in the pipeline 3 is too high, the network transmission module 14 cooperates with the network receiving module 15 to transmit the pressure data to the host computer, so that the workers can remotely monitor through the host computer, discover and deal with it in time, and sound and light alarms 16 can sound an alarm to remind nearby workers to come and deal with it.
[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A flow meter automatic calibration device, comprising a support platform (1) and a pipeline (3), characterized in that: The pipeline (3) is arranged on the top of the support platform (1); the pipeline (3) is connected to a pressure sensor (4) and a first solenoid valve (9); a mounting frame (5) is fixedly installed on the top of the support platform (1); a mounting box (6) is fixedly installed on the side of the mounting frame (5); a controller (13) and a wireless transceiver module are fixedly installed in the mounting box (6); the wireless transceiver module, the pressure sensor (4) and the first solenoid valve (9) are all electrically connected to the controller (13); and a collection mechanism for collecting liquid in the pipeline (3) is arranged on the pipeline (3).
2. The automatic flow meter calibration device according to claim 1, characterized in that: The wireless transceiver module comprises a network transmission module (14) and a network reception module (15), and the network transmission module (14) and the network reception module (15) are wirelessly connected.
3. The automatic flow meter calibration device according to claim 1, characterized in that: The pipeline (3) is provided with a liquid flow sensor (7), and the liquid flow sensor (7) is electrically connected to the controller (13).
4. The automatic flow meter calibration device according to claim 1, characterized in that: An audible and visual alarm (16) is fixedly mounted on the top of the installation box (6), and the audible and visual alarm (16) is electrically connected to the controller (13).
5. The automatic flow meter calibration device according to claim 1, characterized in that: A fixed bracket (2) is fixedly mounted on the top of the support platform (1), and the pipeline (3) is fixedly mounted inside the fixed bracket (2).
6. The automatic flow meter calibration device according to claim 1, characterized in that: The collecting mechanism comprises a three-way pipe (8), a delivery pipe (19), a second solenoid valve (10), a mounting seat (11) and a collecting tank (12); the three-way pipe (8) is connected to the pipeline (3); the delivery pipe (19) is connected to the three-way pipe (8); the second solenoid valve (10) is connected to the delivery pipe (19); and the second solenoid valve (10) is electrically connected to a controller (13).
7. The automatic flow meter calibration device according to claim 6, characterized in that: The mounting seat (11) is fixedly connected to the surface of the delivery pipe (19), and the collection tank (12) is sealingly mounted on the mounting seat (11).
8. The automatic flow meter calibration device according to claim 1, characterized in that: Both ends of the pipeline (3) are respectively arranged as a liquid inlet (17) and a liquid outlet (18).
