Pressurization detection device for pressure vessel

By introducing a support frame and roller system into the pressure vessel detection device, the automatic rotation and hitting of the detection container is solved, and the comprehensiveness and safety of the detection is improved.

CN222212451UActive Publication Date: 2024-12-20ZIBO SPECIAL EQUIP INSPECTION & RES INST
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Patent Information

Application Number
CN202420746658.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-11
Publication Date
2024-12-20
Estimated Expiration
2034-04-11

AI Technical Summary

Technical Problem

When detecting cylindrical containers, existing pressure vessel pressure detection devices require operators to frequently rotate the angle of the container, which increases manual participation and safety risks.

Method used

A detection device including a support frame, a first roller and a second roller is designed to realize automatic rotation and strike detection of the container through moving parts, reducing the need for manual adjustment of the container angle.

Benefits of technology

The comprehensiveness and safety of multi-directional testing of pressure vessels has been achieved, the risk of manual participation has been reduced, and the detection efficiency and safety has been improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of container pressure detection equipment, and discloses a pressure container pressure detection device, which comprises a base and a top plate arranged at the top of the base, and a plurality of support rods are connected between the base and the top plate; after one part of the side face of the pressure container is detected, the top protection frame can be reset upwards and moved downwards again, the first rolling wheel cannot be rotated when the top protection frame moves upwards, and the pressure container can be rotated by a certain angle again through the first rolling wheel when the top protection frame moves downwards again to the preset position. The follow-up operation is repeated, detection of different positions and directions of the pressure container can be achieved, comprehensiveness is improved, workers only need to place the pressure container on the supporting frame and open and close the first moving component and the second moving component in the actual operation process, a power source can be turned off after detection is completed, and the pressure container can be taken out. And the angle of the pressure container does not need to be manually adjusted.
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Description

Technical Field

[0001] The utility model relates to the technical field of container pressure detection equipment, in particular to a pressure container pressure detection device. Background Art

[0002] Pressure vessels refer to closed equipment that contains gas or liquid and bears a certain pressure. Pressure vessels are widely used and play an important role in many sectors such as industry, civil industry, military industry, and many fields of scientific research. In the chemical and petrochemical fields, pressure vessels are mainly used for heat transfer, mass transfer, reaction and other process, as well as storage and transportation of pressurized gas or liquefied gas. They are also widely used in other industrial and civil fields, such as air compressors. At the same time, pressure vessels will also undergo a series of tests before leaving the factory, including the appearance hardness test, in order to detect the maximum stress that the container can be subjected to during transportation or storage.

[0003] Existing detection devices for pressure testing of pressure vessels are usually equipped with a protective cover on the outside. If a multi-directional pressure test is required for a cylindrical pressure vessel, the operator is required to rotate the angle of the container after a pressure test to change the detection position of the container. The hardness test requires a lot of manual participation and is prone to safety accidents. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a pressure vessel pressure detection device, aiming to alleviate the above problems at least to a certain extent.

[0005] The above technical objectives of the utility model are achieved through the following technical solutions:

[0006] A pressure vessel pressure detection device, comprising:

[0007] A base and a top plate arranged on the top of the base, wherein a plurality of support rods are connected between the base and the top plate;

[0008] A bottom protection frame, arranged on the top of the base;

[0009] A weighing instrument is arranged on the top of the base, and a supporting frame is arranged on the top of the weighing instrument;

[0010] A top protection frame is arranged at the bottom of the top plate, and a pressure plate is arranged inside the top protection frame;

[0011] A plurality of first rollers and a second roller are arranged on both sides of the support frame;

[0012] A first moving component is provided between the top plate and the top protective frame, and is used to move the top protective frame up and down, and the first roller can be rotated when the top protective frame moves downward to a preset position, and the first roller is not rotated when the top protective frame moves upward;

[0013] The second moving component is arranged on the top protection frame and is used for moving the pressing plate downward.

[0014] Preferably, two positioning plates are provided on the top of the base, and a plurality of brackets are connected to the side of the positioning plate close to the support frame. There are four first rollers in total, and the first rollers are arranged on a bracket on one of the positioning plates. There are four second rollers in total, and the second rollers are arranged on a bracket on another positioning plate. A plurality of slide grooves are opened on the top of the base, and a slide rod slidably connected to the slide groove is connected to the bottom of the positioning plate, and a spring is connected between the slide rod and the slide groove.

[0015] Preferably, the first moving component includes a first oil cylinder connected to the bottom of the top plate, and a telescopic shaft of the first oil cylinder is connected to the top protective frame.

[0016] Preferably, the first movable component also includes a rack connected to one side of the inside of the top protective frame, wherein one side of one of the positioning plates is rotatably connected to multiple rotating shafts, a first chain is connected between the upper and lower adjacent rotating shafts, and a gear matched with the rack is provided on the uppermost rotating shaft, and a second chain is connected between the gear and an adjacent one of the first rollers.

[0017] Preferably, a ratchet mechanism is provided between the gear and the rotating shaft.

[0018] Preferably, outer side walls of the first roller and the second roller are connected with rubber sleeves.

[0019] Preferably, one side of the slide rod is connected to a top contact block, and one side of the rack is connected to a top rod.

[0020] Preferably, the second moving component comprises a second oil cylinder connected to the top of the top protection frame, and a telescopic shaft of the second oil cylinder passes through the top protection frame and is connected to the pressing plate.

[0021] Preferably, the top of the support frame is rotatably connected with a plurality of bearings.

[0022] In summary, the utility model mainly has the following beneficial effects:

[0023] By setting up a support frame, when in use, the operator can place the pressure vessel to be tested on the support frame, and the first roller and the second roller arranged on both sides of the support frame can contact the outer wall of the pressure vessel. Specifically, the first movable component can be used to move the position of the top protective frame downward, and the downward movement of the top protective frame can drive the pressure plate inside it and the second movable component arranged thereon to move synchronously. When the top protective frame moves downward to a preset position, the first roller can be rotated. After the first roller contacts the outer wall of the pressure vessel, the friction force can be used to make the pressure vessel rotate a certain angle when the first roller rotates. When the top protective frame moves downward to the extreme position, the pressure plate can contact the pressure vessel. The top protective frame and the bottom protective frame are sleeved to form a protective shell. During testing, the second movable component can be used to move the position of the pressure plate up and down, and the pressure plate moves downward to contact the pressure vessel. The pressure of the pressure vessel is transmitted to the weighing instrument, and the weighing instrument monitors the external pressure currently borne by the pressure vessel. When the pressure vessel is subjected to an impact test, it can be used The moving parts frequently and quickly move the pressure plate up and down, so as to realize the impact detection of the pressure vessel, thereby achieving the purpose of pressure detection of the pressure vessel. After the detection of one side and a part of the pressure vessel is completed, the top protection frame can be reset upward and moved downward again. The first roller will not be rotated when the top protection frame moves upward. The top protection frame moves downward to the preset position again and can rotate the pressure vessel by a certain angle through the first roller again. The subsequent operation is repeated, and the pressure vessel can be detected in different positions and orientations in this way, which improves the comprehensiveness. In the actual operation process, the staff only needs to place the pressure vessel on the support frame, open and close the first moving part and the second moving part, and the power can be turned off to take out the pressure vessel after the detection. There is no need to manually adjust the angle of the pressure vessel, which solves the problem that the operating personnel need to rotate the angle of the container and change the detection orientation of the container after a pressure test in the prior art, and the hardness test is prone to safety accidents due to the high manual participation. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0025] Figure 2 It is a schematic diagram of the top protection frame structure of the utility model;

[0026] Figure 3 It is a schematic diagram of the base structure of the utility model;

[0027] Figure 4 It is a structural schematic diagram of a positioning plate of the utility model.

[0028] Reference numerals:

[0029] 100, base; 101, top plate; 102, support rod; 103, bottom protection frame; 104, weighing instrument; 105, support frame; 106, top protection frame; 107, pressing plate; 108, first roller; 109, second roller;

[0030] 200, positioning plate; 201, bracket; 202, slide groove; 203, slide rod; 204, spring;

[0031] 300, first oil cylinder; 301, rack; 302, rotating shaft; 303, first chain; 304, gear; 305, second chain; 306, rubber sleeve;

[0032] 400, top contact block; 401, top rod;

[0033] 500. Second oil cylinder; 501. Bearing. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0035] refer to Figure 1-Figure 4 , a pressure vessel pressure detection device, comprising:

[0036] A base 100 and a top plate 101 disposed on the top of the base 100 , and a plurality of support rods 102 are connected between the base 100 and the top plate 101 ;

[0037] A bottom protection frame 103 is disposed on the top of the base 100;

[0038] A weighing instrument 104 is disposed on the top of the base 100, and a supporting frame 105 is disposed on the top of the weighing instrument 104;

[0039] A top protection frame 106 is provided at the bottom of the top plate 101, and a pressing plate 107 is provided inside the top protection frame 106;

[0040] A plurality of first rollers 108 and second rollers 109 are disposed on both sides of the support frame 105;

[0041] A first moving component is disposed between the top plate 101 and the top protective frame 106, and is used to move the top protective frame 106 up and down. When the top protective frame 106 moves downward to a preset position, the first roller 108 can be rotated, and when the top protective frame 106 moves upward, the first roller 108 is not rotated;

[0042] A second moving component is provided on the top protection frame 106 and is used to move the pressing plate 107 downward;

[0043] By setting the support frame 105, when in use, the operator can place the pressure vessel to be inspected on the support frame 105, and the first roller 108 and the second roller 109 arranged on both sides of the support frame 105 can contact the outer wall of the pressure vessel. Specifically, the position of the top protection frame 106 can be moved downward by the first moving component, and the downward movement of the top protection frame 106 can drive the pressure plate 107 inside it and the second moving component arranged thereon to move synchronously. When the top protection frame 106 moves downward to a preset position, the first roller 108 can be rotated, and the first roller 109 can rotate. After the first roller 108 contacts the outer wall of the pressure vessel, the friction force can be used to rotate the pressure vessel to a certain angle when the first roller 108 rotates. When the top protection frame 106 moves downward to the limit position, the pressure plate 107 can contact the pressure vessel. The top protection frame 106 and the bottom protection frame 103 are sleeved to form a protective shell. During the test, the second moving component can be used to move the position of the pressure plate 107 up and down. The pressure plate 107 moves downward to contact the pressure vessel. The pressure of the pressure vessel is transmitted to the weighing instrument 104, and the weighing instrument 104 monitors the external pressure currently borne by the pressure vessel. When the pressure vessel is subjected to impact test, the pressing plate 107 can be moved up and down frequently and quickly by using the moving parts, so as to realize impact test on the pressure vessel and achieve the purpose of pressure test on the pressure vessel. After the test on one side or part of the pressure vessel is completed, the top protection frame 106 can be reset upward and moved downward again. The first roller 108 will not be rotated when the top protection frame 106 moves upward. The top protection frame 106 moves downward to the preset position again and can rotate the pressure vessel by a certain angle through the first roller 108. The subsequent operation is repeated, and the pressure vessel can be tested at different positions and orientations in this way, which improves the comprehensiveness. In the actual operation process, the staff only needs to place the pressure vessel on the support frame 105, open and close the first moving part and the second moving part, and the power supply can be turned off to take out the pressure vessel after the test is completed. There is no need to manually adjust the angle of the pressure vessel, which solves the problem that the operating personnel need to rotate the angle of the container and change the tested orientation of the container after a pressure test in the prior art, and the problem that manual participation in hardness test is more prone to safety accidents.

[0044] As a further feature of the present invention, two positioning plates 200 are provided on the top of the base 100, and a plurality of brackets 201 are connected to one side of the positioning plate 200 close to the support frame 105. There are four first rollers 108, and the first rollers 108 are provided on the brackets 201 on one of the positioning plates 200. There are four second rollers 109, and the second rollers 109 are provided on the brackets 201 on the other positioning plate 200. A plurality of slide grooves 202 are provided on the top of the base 100, and a slide rod 203 slidably connected to the slide groove 202 is connected to the bottom of the positioning plate 200, and a spring 204 is connected between the slide rod 203 and the slide groove 202;

[0045] By setting the positioning plate 200, when in use, the positions of the two positioning plates 200 can be moved so that the positioning plates 200 can be moved away from the support frame 105 to provide a space for placing the pressure vessel. After the pressure vessel is placed on the support frame 105, the positioning plate 200 is reset by the force of the spring 204, and the force of the spring 204 can be used to allow the first roller 108 and the second roller 109 to contact the pressure vessel.

[0046] As a further feature of the present invention, the first moving component includes a first oil cylinder 300 connected to the bottom of the top plate 101, and a telescopic shaft of the first oil cylinder 300 is connected to the top protection frame 106;

[0047] By providing the first oil cylinder 300 , the top protection frame 106 can be moved up and down by utilizing the movement of the telescopic shaft of the first oil cylinder 300 .

[0048] As a further feature of the present invention, the first moving component also includes a rack 301 connected to one side of the inner portion of the top protective frame 106, one side of one positioning plate 200 is rotatably connected to a plurality of rotating shafts 302, a first chain 303 is connected between the upper and lower adjacent rotating shafts 302, a gear 304 adapted to the rack 301 is provided on the uppermost rotating shaft 302, and a second chain 305 is connected between the gear 304 and an adjacent first roller 108;

[0049] By setting the rack 301, when the top protection frame 106 moves downward to the preset position, it can mesh with the gear 304 and drive the gear 304 to rotate. The rotation of the gear 304 can make multiple first rollers 108 rotate in the same direction through the rotating shaft 302, the second chain 305 and the first chain 303, so as to achieve the purpose of rotating multiple first rollers 108 and using friction to rotate the pressure vessel.

[0050] As a further feature of the present invention, a ratchet mechanism is provided between the gear 304 and the rotating shaft 302;

[0051] By setting up a ratchet mechanism, it can be achieved that the gear 304 can only drive the rotating shaft 302 to rotate in one direction, that is, when the rack 301 moves downward and meshes with the gear 304, the rotating shaft 302 can be rotated under force, and when the rack 301 moves upward and meshes with the gear 304, the gear 304 idles outside the rotating shaft 302 and does not affect the first roller 108, thereby avoiding the problem of the first roller 108 rotating under force and causing the pressure vessel to be reset.

[0052] As a further feature of the present invention, the outer side walls of the first roller 108 and the second roller 109 are connected with a rubber sleeve 306;

[0053] By providing the rubber sleeve 306 , the friction between the first roller 108 and the second roller 109 can be increased.

[0054] As a further feature of the present invention, a top contact block 400 is connected to one side of the slide bar 203, and a top rod 401 is connected to one side of the rack 301;

[0055] By setting the top rod 401, when the top protection frame 106 moves downward, the rack 301 will first mesh with the gear 304 and allow the gear 304 to rotate. After the tooth block on the rack 301 is disengaged from the gear 304, the top rod 401 can contact the top contact block 400. The top contact block 400 is subjected to force to drive the positioning plate 200 to move, so that the first roller 108 and the second roller 109 can leave the pressure vessel, thereby avoiding the problem of data errors caused by the influence of the first roller 108 and the second roller 109 during the pressure testing process.

[0056] As a further feature of the present invention, the second moving component includes a second oil cylinder 500 connected to the top of the top protection frame 106 , and a telescopic shaft of the second oil cylinder 500 passes through the top protection frame 106 and is connected to the pressure plate 107 .

[0057] As a further feature of the present invention, the top of the support frame 105 is rotatably connected with a plurality of bearings 501;

[0058] By providing the bearing 501 , the bearing 501 can reduce the friction between the pressure vessel and the support frame 105 .

[0059] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A pressure vessel pressure detection device, characterized in that: include: A base (100) and a top plate (101) arranged on the top of the base (100), wherein a plurality of support rods (102) are connected between the base (100) and the top plate (101); A bottom protection frame (103) is arranged on the top of the base (100); A weighing instrument (104) is arranged on the top of the base (100), and a supporting frame (105) is arranged on the top of the weighing instrument (104); A top protection frame (106) is arranged at the bottom of the top plate (101), and a pressure plate (107) is arranged inside the top protection frame (106); A plurality of first rollers (108) and second rollers (109) are arranged on both sides of the support frame (105); A first moving component is disposed between the top plate (101) and the top protective frame (106), and is used to move the top protective frame (106) up and down. When the top protective frame (106) moves downward to a preset position, the first roller (108) can be rotated, and when the top protective frame (106) moves upward, the first roller (108) is not rotated; The second moving component is arranged on the top protection frame (106) and is used for moving the pressing plate (107) downwards.

2. A pressure vessel pressure detection device according to claim 1, characterized in that: Two positioning plates (200) are provided on the top of the base (100), and a plurality of brackets (201) are connected to one side of the positioning plate (200) close to the support frame (105). There are four first rollers (108) in total, and the first rollers (108) are arranged on a bracket (201) on one of the positioning plates (200). There are four second rollers (109) in total, and the second rollers (109) are arranged on a bracket (201) on another positioning plate (200). A plurality of slide grooves (202) are provided on the top of the base (100), and a slide rod (203) slidably connected to the slide groove (202) is connected to the bottom of the positioning plate (200), and a spring (204) is connected between the slide rod (203) and the slide groove (202).

3. A pressure vessel pressure detection device according to claim 1, characterized in that: The first moving component comprises a first oil cylinder (300) connected to the bottom of the top plate (101), and a telescopic shaft of the first oil cylinder (300) is connected to the top protection frame (106).

4. A pressure vessel pressure detection device according to claim 2, characterized in that: The first moving component also includes a rack (301) connected to one side of the top protective frame (106), one side of one of the positioning plates (200) is rotatably connected to multiple shafts (302), a first chain (303) is connected between the upper and lower adjacent shafts (302), a gear (304) adapted to the rack (301) is provided on the uppermost shaft (302), and a second chain (305) is connected between the gear (304) and an adjacent first roller (108).

5. A pressure vessel pressure detection device according to claim 4, characterized in that: A ratchet mechanism is provided between the gear (304) and the rotating shaft (302).

6. A pressure vessel pressure detection device according to claim 1, characterized in that: The outer side walls of the first roller (108) and the second roller (109) are connected with a rubber sleeve (306).

7. A pressure vessel pressure detection device according to claim 4, characterized in that: One side of the sliding rod (203) is connected to a top contact block (400), and one side of the rack (301) is connected to a top rod (401).

8. A pressure vessel pressure detection device according to claim 1, characterized in that: The second moving component comprises a second oil cylinder (500) connected to the top of the top protection frame (106), and a telescopic shaft of the second oil cylinder (500) passes through the top protection frame (106) and is connected to the pressing plate (107).

9. A pressure vessel pressure detection device according to claim 1, characterized in that: The top of the support frame (105) is rotatably connected to a plurality of bearings (501).