Ampoule bottle appearance detection device
By introducing a pick-and-place mechanism and lighting assembly into the ampoule appearance detection device, the vacuum assembly detects bottle body cracks and provides sufficient light source, the problem of detecting small bottle body cracks and insufficient light sources in the prior art is solved, and the detection accuracy is improved and efficiency ensures the safety of the ampoule.
Patent Information
- Application Number
- CN202420607678.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-03-27
AI Technical Summary
The existing ampoule appearance detection device cannot effectively detect the small cracks on the bottle body, and the detection accuracy is low in the environment of insufficient light sources, which is prone to errors.
An ampoule appearance detection device including a pick-and-place mechanism and a lighting assembly is designed to detect whether there are cracks on the bottle body through a vacuum assembly, and to improve detection accuracy with sufficient light source, the structure is simple and practical.
Accurate preliminary detection of cracks in the bottle of ampoule bottle is achieved, detection efficiency and reliability are improved, detection errors caused by insufficient light are avoided, and the use of ampoule bottles is ensured.
Smart Images
Figure CN222212638U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ampoule bottle appearance detection, in particular to an ampoule bottle appearance detection device. Background Art
[0002] An ampoule is a hard glass container that can be melted and sealed. It is commonly used to store injectable drugs, vaccines, serum, etc. There are two common types: straight neck and curved neck. The capacity is generally 1 to 25 ml. It is commonly used for injectable liquid medicine and also for packaging oral liquid. However, it is not popular now because it is difficult for consumers to open and prone to accidents. In history, Anhui was the first to use it to hold samples of the blood of the deceased. The quality of the ampoule needs to be tested before it leaves the factory.
[0003] After searching, an ampoule appearance inspection device (authorization announcement number: CN 214748136U) "includes a shell, a vacuum adsorption turntable, a transmission rod, a conveying assembly, a reflected light illuminator, a linear array camera and an area array camera; the shell is arranged above the conveying assembly; a vacuum adsorption turntable, a transmission rod, a reflected light illuminator, a linear array camera and an area array camera are arranged in the shell; the transmission spoke is arranged above the vacuum adsorption turntable; the reflected light illuminator, the linear array camera and the area array camera are all arranged on the inner wall of the shell; the transmission spoke and the vacuum adsorption turntable are driven to rotate by a driving assembly; a lifting assembly is arranged below the conveying assembly; the lifting assembly includes a lifting rod, an ampoule support seat and a driving assembly for driving the lifting rod to rise and fall; the lifting rod rises to drive the ampoule support seat and the ampoule above it to move to the bottom of the vacuum adsorption turntable, and the vacuum adsorption plate adsorbs the ampoule on the ampoule support seat. The utility model improves the detection efficiency and the reliability of the detection".
[0004] According to the above-mentioned related technologies, the applicant believes that the above-mentioned technologies lack detection of the sealing of the ampoule bottle body, and some ampoule bottles have small cracks on the body, which are difficult to distinguish. At the same time, when detecting in the above-mentioned technologies, the detection equipment used cannot be detected in an environment with poor light source. When the light is poor, errors are prone to occur in the detection of ampoule bottles. In response to the above problems, we have launched an ampoule bottle appearance detection device. Utility Model Content
[0005] The utility model discloses an ampoule bottle appearance detection device, which aims to solve the technical problem that fine cracks appear on the body of some ampoule bottles and are difficult to distinguish. The above technology cannot perform detection in an environment with poor light source. When the light is poor, errors are prone to occur in ampoule bottle detection.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A device for detecting the appearance of an ampoule bottle comprises a base, a mounting plate is fixedly connected to the top of the base, a motor is fixedly connected to one side of the top of the mounting plate, an ampoule bottle is placed on the top of the base, a connecting plate is fixedly connected to the outer side of the mounting plate, a pick-up and placement mechanism and a lighting assembly are arranged on the outer side of the mounting plate, and the pick-up and placement mechanism and the lighting assembly are used in cooperation with each other, the pick-up and placement mechanism comprises a lifting rod, the lifting rod is slidably connected to the inside of the connecting plate, the top of the lifting rod is rotatably connected to the connecting rod, the output end of the motor is fixedly connected to a rotating rod, the rotating rod is rotatably connected to the connecting rod, the bottom of the lifting rod is fixedly connected to a lifting ring, a sliding groove is provided on the front side of the mounting plate, the inside of the sliding groove is slidably connected to the sliding rod, the outside of the sliding rod is fixedly connected to the rotating plate, the inside of the lifting ring is rotatably connected to a pick-up and placement rod, the pick-up and placement rod is fixedly connected to the rotating plate, the other end of the pick-up and placement rod is fixedly connected to the fixing plate, the top of the fixing plate is fixedly connected to a vacuum assembly, and the output end of the vacuum assembly extends to the bottom of the fixing plate and is fixedly connected to a sealing head.
[0008] In a preferred solution, the lighting assembly includes a lighting board, the lighting board is fixedly connected to the outer side of the connecting plate, and the front side of the lighting board is fixedly connected with lighting lamps in a rectangular array.
[0009] In a preferred embodiment, a mounting block is fixedly connected to a side of the mounting plate away from the base, an I-shaped groove is provided inside the mounting block, an I-shaped strip is inserted inside the I-shaped groove, a containing block is fixedly connected to the top of the I-shaped strip, and a rectangular array of containing holes is provided inside the containing block.
[0010] In a preferred solution, a protective cover is fixedly connected to the outer side of the motor.
[0011] In a preferred solution, heat dissipation slots are provided in a rectangular array on both sides of the protective cover.
[0012] In a preferred solution, the size of the sliding rod matches the size of the sliding slot.
[0013] In a preferred solution, the motor, vacuum assembly and lighting lamp are all electrically connected to an external controller.
[0014] The utility model provides an ampoule appearance detection device with the following advantages:
[0015] Firstly, the pick-and-place mechanism can be used to perform a preliminary inspection on whether there are cracks on the body of the ampoule bottle. Ampoule bottles with cracks cannot be grabbed, and the identification is more accurate and efficient. Manual identification by staff is not required, thus ensuring the safe use of the ampoule bottles.
[0016] Secondly, the lighting assembly can provide more sufficient light source for the detection of ampoules, avoiding the situation where the detection accuracy is reduced due to insufficient light. The structure is simple and the practicability is strong. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The utility model is a front perspective schematic diagram of an ampoule appearance inspection device.
[0018] Figure 2 The utility model is a rear-view stereoscopic cross-sectional schematic diagram of an ampoule appearance inspection device.
[0019] Figure 3 The utility model is a three-dimensional schematic diagram of a pick-and-place mechanism of an ampoule appearance inspection device.
[0020] Figure 4 The utility model is a three-dimensional schematic diagram of a mounting plate of an ampoule appearance inspection device.
[0021] Figure 5 An ampoule appearance detection device proposed by the utility model Figure 2 Schematic diagram after enlargement of point A.
[0022] In the attached drawings: 1. base; 2. mounting plate; 3. motor; 4. ampoule; 5. connecting plate; 601. lifting rod; 602. rotating rod; 603. connecting rod; 604. sliding groove; 605. sliding rod; 606. lifting ring; 607. picking rod; 608. rotating plate; 609. fixing plate; 610. vacuum assembly; 611. sealing head; 7. mounting block; 8. I-shaped groove; 9. containing block; 10. I-shaped strip; 11. containing hole; 12. lighting board; 13. lighting lamp; 14. protective cover; 15. heat dissipation groove. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application usually described and marked in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the application claimed for protection, but merely represents the selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without making creative work belong to the scope of protection of the present application.
[0024] Reference Figure 1 - Figure 5, an ampoule appearance inspection device comprises a base 1, a mounting plate 2 is fixedly connected to the top of the base 1, a motor 3 is fixedly connected to one side of the top of the mounting plate 2, an ampoule 4 is placed on the top of the base 1, a connecting plate 5 is fixedly connected to the outer side of the mounting plate 2, a pick-up and placement mechanism and a lighting assembly are arranged on the outer side of the mounting plate 2, the pick-up and placement mechanism and the lighting assembly cooperate with each other, the pick-up and placement mechanism comprises a lifting rod 601, the lifting rod 601 is slidably connected to the inside of the connecting plate 5, the top of the lifting rod 601 is rotatably connected to the connecting rod 603, the output end of the motor 3 is fixedly connected to the rotating rod 602, the rotating rod 602 and the connecting rod 603 rotate The bottom of the lifting rod 601 is fixedly connected with a lifting ring 606, the front of the mounting plate 2 is provided with a sliding groove 604, the inside of the sliding groove 604 is slidably connected with a sliding rod 605, the outside of the sliding rod 605 is fixedly connected with a rotating plate 608, the inside of the lifting ring 606 is rotatably connected with a pick-up rod 607, the pick-up rod 607 is fixedly connected with the rotating plate 608, the other end of the pick-up rod 607 is fixedly connected with a fixed plate 609, the top of the fixed plate 609 is fixedly connected with a vacuum assembly 610, the output end of the vacuum assembly 610 extends to the bottom of the fixed plate 609 and is fixedly connected with a sealing head 611. The lighting assembly includes a lighting board 12, the lighting board 12 is fixedly connected to the outside of the connecting plate 5, and the front of the lighting board 12 is fixedly connected with a lighting lamp 13 in a rectangular array.
[0025] In the above technical solution, considering that some of the ampoule bottles 4 have tiny cracks on their bodies, which are difficult to distinguish, the above technology cannot be used for detection in an environment with poor light sources. When the light is poor, the detection of the ampoule bottles 4 is prone to errors. In order to solve such problems, the specific operations are as follows:
[0026] Reference Figure 1 - Figure 5In a preferred embodiment, the output end of the motor 3 drives the rotating rod 602 to rotate, and then the connecting rod 603 moves downward, the lifting rod 601 slides downward inside the connecting plate 5, and the sliding rod 605 slides inside the sliding groove 604, so that the fixing plate 609 is flipped downward until the sealing head 611 is inserted into the bottle mouth of the ampoule bottle 4, and then the vacuum component 610 is started, and the vacuum component 610 starts to extract the internal air of the ampoule bottle 4. When there is a crack in the body of the ampoule bottle 4, the vacuum component 610 cannot completely extract the air inside the ampoule bottle 4. Therefore, the ampoule bottle 4 with a crack in the bottle body is detected. When the ampoule bottle 4 There is no crack in the body of ampoule bottle 4. After vacuum assembly 610 extracts the air inside ampoule bottle 4, a vacuum state is formed inside ampoule bottle 4. As the output end of motor 3 rotates, ampoule bottle 4 moves upward following fixed plate 609. During the movement, ampoule bottle 4 flips over until it stops in front of illuminating lamp 13 after flipping 180°. Then, through the light provided by illuminating lamp 13 and the set pick-and-place mechanism, a preliminary detection of whether there is a crack in the body of ampoule bottle 4 can be achieved. Ampoule bottle 4 with cracks cannot be grabbed, and the identification is more accurate and efficient. Manual identification by staff is not required, ensuring the safety of use of ampoule bottle 4. Through the set lighting assembly, a more sufficient light source can be provided for the detection of ampoule bottle 4 to avoid the situation where the detection accuracy rate decreases due to insufficient light. The structure is simple and the practicability is strong.
[0027] Reference Figure 1 - Figure 5 In a preferred embodiment, a mounting block 7 is fixedly connected to the side of the mounting plate 2 away from the base 1, an I-shaped groove 8 is provided inside the mounting block 7, an I-shaped strip 10 is inserted inside the I-shaped groove 8, a receiving block 9 is fixedly connected to the top of the I-shaped strip 10, and receiving holes 11 are provided in a rectangular array inside the receiving block 9. A protective cover 14 is fixedly connected to the outside of the motor 3. Heat dissipation grooves 15 are provided in a rectangular array on both sides of the protective cover 14. By cooperating with the I-shaped groove 8 and the I-shaped strip 10, the receiving block 9 can be fixed, and it is convenient to take.
[0028] Reference Figure 1 - Figure 5 In a preferred embodiment, the size of the sliding rod 605 is consistent with the size of the sliding slot 604. The motor 3, the vacuum component 610, and the lighting lamp 13 are all electrically connected to the external controller. Through the controller, the staff can control the opening and closing of the motor 3, the vacuum component 610, and the lighting lamp 13, which is more convenient to operate.
[0029] Working principle: When in use, the staff first places the ampoule bottle 4 to be tested on the top of the base 1, and then starts the motor 3. The output end of the motor 3 drives the rotating rod 602 to rotate, and then the connecting rod 603 moves downward, and the lifting rod 601 slides downward inside the connecting plate 5, and the sliding rod 605 slides inside the sliding groove 604, so that the fixed plate 609 flips downward until the sealing head 611 is inserted into the bottle mouth of the ampoule bottle 4, and then starts the vacuum component 610. The vacuum component 610 begins to extract the internal air of the ampoule bottle 4. When there are cracks in the body of the ampoule bottle 4, the vacuum component 610 cannot completely extract the air inside the ampoule bottle 4, so the bottle body The ampoule bottle 4 with cracks is detected. When there is no crack on the body of the ampoule bottle 4, the vacuum component 610 extracts the air inside the ampoule bottle 4, and a vacuum state is formed inside the ampoule bottle 4. As the output end of the motor 3 rotates, the ampoule bottle 4 moves upward following the fixed plate 609. During the movement, the ampoule bottle 4 flips over until it stops in front of the illuminating lamp 13 after flipping 180°. Then, the light provided by the illuminating lamp 13 can be used to detect whether there are impurities and gaps on the body of the ampoule bottle 4. The ampoule bottle 4 after inspection is removed from the top of the sealing head 611 and inserted into the inside of the containing hole 11. At this point, the staff has completed the appearance inspection of the body of the ampoule bottle 4.
[0030] The above is only a preferred specific implementation of the utility model, but the protection scope of the utility model is not limited to this. The replacement can be a replacement of part of the structure, device, method step, or a complete technical solution. Equivalent replacement or change based on the technical solution of the utility model and its utility model concept should be included in the protection scope of the utility model.
Claims
1. An ampoule appearance inspection device, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a mounting plate (2), one side of the top of the mounting plate (2) is fixedly connected to a motor (3), an ampoule bottle (4) is placed on the top of the base (1), the outer side of the mounting plate (2) is fixedly connected to a connecting plate (5), and a pick-and-place mechanism and a lighting assembly are provided on the outer side of the mounting plate (2), and the pick-and-place mechanism and the lighting assembly are used in conjunction with each other; The pick-and-place mechanism comprises a lifting rod (601), the lifting rod (601) is slidably connected to the inside of the connecting plate (5), the top of the lifting rod (601) is rotatably connected to a connecting rod (603), the output end of the motor (3) is fixedly connected to a rotating rod (602), the rotating rod (602) is rotatably connected to the connecting rod (603), the bottom of the lifting rod (601) is fixedly connected to a lifting ring (606), the front side of the mounting plate (2) is provided with a sliding groove (604), the inside of the sliding groove (604) is slidably connected to a sliding ring (606), and the lifting rod (601) is fixedly connected to the inside of the sliding groove (604). A movable rod (605), the outer side of the sliding rod (605) is fixedly connected to a rotating plate (608), the inner side of the lifting ring (606) is rotatably connected to a pick-up and place rod (607), the pick-up and place rod (607) is fixedly connected to the rotating plate (608), the other end of the pick-up and place rod (607) is fixedly connected to a fixed plate (609), the top of the fixed plate (609) is fixedly connected to a vacuum component (610), and the output end of the vacuum component (610) extends to the bottom of the fixed plate (609) and is fixedly connected to a sealing head (611).
2. The ampoule appearance inspection device according to claim 1, characterized in that: The lighting assembly comprises a lighting board (12), wherein the lighting board (12) is fixedly connected to the outside of the connecting board (5), and the front side of the lighting board (12) is fixedly connected with lighting lamps (13) in a rectangular array.
3. The ampoule appearance inspection device according to claim 1, characterized in that: A mounting block (7) is fixedly connected to a side of the mounting plate (2) away from the base (1); an I-shaped groove (8) is provided inside the mounting block (7); an I-shaped bar (10) is inserted inside the I-shaped groove (8); a receiving block (9) is fixedly connected to the top of the I-shaped bar (10); and a rectangular array of receiving holes (11) is provided inside the receiving block (9).
4. The ampoule appearance inspection device according to claim 1, characterized in that: A protective cover (14) is fixedly connected to the outer side of the motor (3).
5. The ampoule appearance inspection device according to claim 4, characterized in that: Heat dissipation slots (15) are provided in a rectangular array on both sides of the protective cover (14).
6. The ampoule appearance inspection device according to claim 1, characterized in that: The size of the sliding rod (605) matches the size of the sliding groove (604).
7. The ampoule appearance inspection device according to claim 1, characterized in that: The motor (3), the vacuum component (610), and the lighting lamp (13) are all electrically connected to an external controller.