Full-automatic magnetizing and detecting all-in-one machine

Through the design of the fully automatic magnetic charging and detection machine, the magnetic field is isolated by the top barrier plate and the magnet detection is performed using the robotic arm, the magnetization problem during magnet charging is solved, and the efficient magnetic charging and performance detection of magnets is realized to ensure the product is qualified.

CN222213852UActive Publication Date: 2024-12-20HANGZHOU QILI AUTO PARTS CO LTD
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Patent Information

Application Number
CN202421452276.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2024-12-20
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

During the magnet charging process, it is difficult to achieve precise magnetization of magnetic materials, and the magnetizing process can easily lead to magnetization of internal device parts, affecting the detection results.

Method used

A fully automatic magnetic charging and detection integrated machine is designed, including the main mechanism, the detection mechanism and the support mechanism. The magnetic field is isolated by the top barrier plate to ensure that the magnet is not magnetized during the magnetic charging process, and the magnet is transported to the detector using a robotic arm. Perform performance detection.

Benefits of technology

It realizes efficient magnetic charging and performance detection of magnets, ensures that the magnetization state of the magnet meets the requirements, avoids magnetization of device parts during the magnetic charging process, and improves the product qualification rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of magnetizing detection, and discloses a full-automatic magnetizing detection all-in-one machine which comprises a main body mechanism, a detection mechanism and a supporting mechanism, the detection mechanism is located at the top of the main body mechanism, the supporting mechanism is located at the bottom of the main body mechanism, and the main body mechanism comprises a power supply bin. The top of the workbench is fixedly connected with a power source bin, the output end of the power source bin is fixedly connected with a power source connecting wire, and the output end of the power source connecting wire is fixedly connected with a magnetic flux coil. According to the utility model, through the arrangement of the top baffle plate, firstly, the magnet needing to be magnetized is sleeved in the limiting column, the power supply is started through the power supply bin, the power supply is connected into the magnetic flux coil of the mounting plate through the power supply connecting wire, and a magnetic field is generated through the magnetic flux coil; and then magnets sleeving the surfaces of the limiting columns are magnetized through an internal magnetic field, overall isolation is carried out through a top baffle, and isolation is prevented from being generated in the magnetizing process.
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Description

Technical Field

[0001] The utility model relates to the technical field of magnetization detection, in particular to a full-automatic magnetization detection integrated machine. Background Art

[0002] Magnetization refers to the use of an external magnetic field to magnetize magnetic materials so that their internal magnetic domains are arranged in a specific direction, thereby obtaining a certain degree of magnetism. This process is usually achieved through a magnetizer, which is a device that can generate a strong magnetic field. Through different magnetization methods and conditions, the magnetic material can achieve the required magnetic properties. The working principle of the magnetizer is mainly to charge a capacitor with a DC high voltage and then discharge it through a coil with a small resistor. The pulse current generated during discharge can reach a very high peak value, thereby generating a strong magnetic field in the coil. This magnetic field is sufficient to permanently magnetize the hard magnetic material in the coil. During the magnetization process, the magnetic material will be magnetized, and its magnetization state is determined by factors such as the magnetic field strength, magnetization time, and magnetization direction of the magnetization equipment.

[0003] In the process of magnetizing the magnet, not every indicator can be completed, so it is necessary to test the magnet after magnetizing. In addition, the magnetic field generated in the magnetizing process can easily magnetize the internal device parts. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides a fully automatic magnetization and detection integrated machine, including a main body mechanism, a detection mechanism and a support mechanism, wherein the detection mechanism is located at the top of the main body mechanism, and the support mechanism is located at the bottom of the main body mechanism;

[0005] The main mechanism includes a power supply bin, the top of the workbench is fixedly connected to the power supply bin, the output end of the power supply bin is fixedly connected to the power connection line, the output end of the power connection line is fixedly connected to the magnetic flux coil, one end of the magnetic flux coil is fixedly connected to the connecting platform, the top of the workbench is fixedly connected to a top blocking plate, the top of the workbench is fixedly connected to a mounting platform, the top of the mounting platform is fixedly connected to a limiting column, the surface of the limiting column is sleeved with a magnet, the top of the workbench is fixedly connected to a column, the top of the column is provided with a mechanical arm, and the top of the workbench is provided with a falling groove.

[0006] Through the above technical solution, a top blocking plate is set, and the magnet to be magnetized is first sleeved inside the limit column, and the power supply is started through the power supply compartment, and the power supply is connected to the inside of the magnetic flux coil of the mounting plate through the power connection line. The magnetic field is generated by the magnetic flux coil, and then the magnet sleeved on the surface of the limit column is magnetized by the internal magnetic field, and the overall isolation is performed by the top blocking plate to prevent isolation during the magnetization process.

[0007] As a further improvement of the above scheme, the power supply compartment is arranged on the leftmost side of the top of the workbench, the magnetic flux coil is arranged inside the top blocking plate, the mounting platform is arranged inside the top blocking plate, the mounting platform is arranged outside the magnetic flux coil, and the limit column passes through the top blocking plate.

[0008] As a further improvement of the above solution, the detection mechanism includes a baffle, a conveyor belt is arranged on the inner side of the baffle, a support plate is fixedly connected to the bottom of the baffle, and the detection mechanism includes a detector.

[0009] Through the above technical solution, by setting up a transport platform, after the magnetization is completed, the magnet is clamped on the transport platform by a mechanical arm, and is transported by the transport platform to the tester for internal magnet performance testing to ensure the overall internal product is qualified.

[0010] As a further improvement of the above scheme, the number of baffles is set to two, and the two baffles are symmetrically and evenly distributed on both sides of the conveyor belt center, the support is set between the bottoms of the two baffles, the bottom of the support plate is fixedly connected to the bottom of the workbench, the conveyor belt is set on the back of the drop chute, the top of the detector is fixedly connected to the bottom of the workbench, and the detector is set at the bottom of the drop chute.

[0011] As a further improvement of the above solution, the support mechanism includes a support leg, an inner side of the support leg is fixedly connected to a connecting plate, and a bottom of the support leg is fixedly connected to a fixing plate.

[0012] As a further improvement of the above scheme, the top of the supporting leg is fixedly connected to the top of the workbench, the number of the supporting legs is set to two, the two supporting legs are symmetrically and evenly distributed on both sides of the center of the bottom of the workbench, and the connecting plate is set between the two supporting legs.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The utility model arranges a top blocking plate, firstly sleeves the magnet required for magnetization inside the limit column, starts the power supply through the power supply compartment, connects the power supply to the inside of the magnetic flux coil of the mounting plate through the power connection line, generates a magnetic field through the magnetic flux coil, and then magnetizes the magnet sleeved on the surface of the limit column through the internal magnetic field, and isolates the whole through the top blocking plate to prevent isolation during the magnetization process.

[0015] The utility model is provided with a mechanical arm. When the magnetization is completed, the mechanical arm clamps the magnet to the transport platform, and the transport platform transports the magnet to the tester to test the magnet performance inside, so as to ensure the qualification of the whole internal product. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the overall front structure of the utility model;

[0018] Figure 3 For this utility model Figure 2 A is an enlarged schematic diagram of the structure;

[0019] Figure 4 This is a schematic diagram of the overall top structure of the utility model;

[0020] Figure 5 It is a schematic diagram of the overall side structure of the utility model.

[0021] In the figure: 1. Main body; 101. Workbench; 102. Power supply compartment; 103. Power supply connecting line; 104. Magnetic flux coil; 105. Connecting platform; 106. Top blocking plate; 107. Mounting platform; 108. Limiting column; 109. Magnet; 110. Column; 111. Robotic arm; 112. Drop chute; 2. Detection mechanism; 201. Baffle; 202. Conveyor belt; 203. Support plate; 204. Detector; 3. Support mechanism; 301. Support leg; 302. Connecting plate; 303. Fixing plate. DETAILED DESCRIPTION

[0022] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.

[0023] Embodiment 1:

[0024] Please combine Figure 1-5 , a fully automatic magnetization and detection integrated machine of this embodiment includes a main body mechanism 1, a detection mechanism 2 and a support mechanism 3, the detection mechanism 2 is located at the top of the main body mechanism 1, and the support mechanism 3 is located at the bottom of the main body mechanism 1;

[0025] The main mechanism 1 includes a workbench 101, a power supply compartment 102 is fixedly connected to the top of the workbench 101, an output end of the power supply compartment 102 is fixedly connected to a power connection line 103, an output end of the power connection line 103 is fixedly connected to a magnetic flux coil 104, one end of the magnetic flux coil 104 is fixedly connected to a connecting platform 105, a top blocking plate 106 is fixedly connected to the top of the workbench 101, a mounting platform 107 is fixedly connected to the top of the workbench 101, a limiting column 108 is fixedly connected to the top of the mounting platform 107, a magnet 109 is sleeved on the surface of the limiting column 108, a column 110 is fixedly connected to the top of the workbench 101, a mechanical arm 111 is arranged on the top of the column 110, and a drop groove 112 is opened on the top of the workbench 101.

[0026] The power supply compartment 102 is set at the leftmost part of the top of the workbench 101, the magnetic flux coil 104 is set inside the top blocking plate 106, the mounting platform 107 is set inside the top blocking plate 106, the mounting platform 107 is set outside the magnetic flux coil 104, and the limiting column 108 passes through the top blocking plate 106.

[0027] The detection mechanism 2 includes a baffle 201 , a conveyor belt 202 is arranged inside the baffle 201 , a support plate 203 is fixedly connected to the bottom of the baffle 201 , and the detection mechanism 2 includes a detector 204 .

[0028] There are two baffles 201, which are symmetrically and evenly distributed on both sides of the conveyor belt 202. The support is set between the bottoms of the two baffles 201. The bottom of the support plate 203 is fixedly connected to the bottom of the workbench 101. The conveyor belt 202 is set on the back of the drop chute 112. The top of the detector 204 is fixedly connected to the bottom of the workbench 101, and the detector 204 is set at the bottom of the drop chute 112.

[0029] The supporting mechanism 3 comprises a supporting leg 301 , a connecting plate 302 is fixedly connected to the inner side of the supporting leg 301 , and a fixing plate 303 is fixedly connected to the bottom of the supporting leg 301 .

[0030] The top of the support leg 301 is fixedly connected to the top of the workbench 101 . There are two support legs 301 . The two support legs 301 are evenly distributed on both sides symmetrically with respect to the bottom center of the workbench 101 . The connecting plate 302 is arranged between the two support legs 301 .

[0031] The implementation principle of a fully automatic magnetization and detection integrated machine in the embodiment of the present application is as follows: when the magnetization spike work of the magnet 109 is required, the magnet 109 to be magnetized is firstly sleeved inside the limit column 108, and then the power supply is started through the power supply compartment 102, and the power supply is connected to the inside of the magnetic flux coil 104 of the mounting plate through the power connection line 103, and the magnetic field is generated by the magnetic flux coil 104, and then the magnet 109 sleeved on the surface of the limit column 108 is magnetized through the internal magnetic field, and when the magnetization is completed, the magnet 109 is clamped on the transport platform by the mechanical arm 111, and transported to the detection by the transport platform to detect the performance of the magnet 109 inside. To ensure the qualification of the overall internal product.

[0032] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.

Claims

1. A fully automatic magnetization and detection integrated machine, characterized in that: It comprises a main body mechanism (1), a detection mechanism (2) and a support mechanism (3), wherein the detection mechanism (2) is located at the top of the main body mechanism (1), and the support mechanism (3) is located at the bottom of the main body mechanism (1); The main body mechanism (1) comprises a workbench (101), the top of the workbench (101) is fixedly connected to a power supply compartment (102), the output end of the power supply compartment (102) is fixedly connected to a power supply connection line (103), the output end of the power supply connection line (103) is fixedly connected to a magnetic flux coil (104), one end of the magnetic flux coil (104) is fixedly connected to a connection platform (105), the top of the workbench (101) is fixedly connected to a top blocking plate (106), the top of the workbench (101) is fixedly connected to a mounting platform (107), the top of the mounting platform (107) is fixedly connected to a limiting column (108), the surface of the limiting column (108) is sleeved with a magnet (109), the top of the workbench (101) is fixedly connected to a column (110), the top of the column (110) is provided with a mechanical arm (111), and the top of the workbench (101) is provided with a drop groove (112).

2. The fully automatic magnetization and detection integrated machine according to claim 1, characterized in that: The power supply compartment (102) is arranged at the leftmost part of the top of the workbench (101), the magnetic flux coil (104) is arranged inside the top blocking plate (106), the mounting platform (107) is arranged inside the top blocking plate (106), the mounting platform (107) is arranged outside the magnetic flux coil (104), and the limiting column (108) passes through the top blocking plate (106).

3. The fully automatic magnetization and detection integrated machine according to claim 1, characterized in that: The detection mechanism (2) comprises a baffle (201), a conveyor belt (202) is arranged inside the baffle (201), a support plate (203) is fixedly connected to the bottom of the baffle (201), and the detection mechanism (2) comprises a detector (204).

4. The fully automatic magnetization and detection integrated machine according to claim 3, characterized in that: The number of the baffles (201) is two, and the two baffles (201) are symmetrically and evenly distributed on both sides of the conveyor belt (202). The support is arranged between the bottoms of the two baffles (201), and the bottom of the support plate (203) is fixedly connected to the bottom of the workbench (101). The conveyor belt (202) is arranged on the back of the drop chute (112). The top of the detector (204) is fixedly connected to the bottom of the workbench (101), and the detector (204) is arranged at the bottom of the drop chute (112).

5. The fully automatic magnetization and detection integrated machine according to claim 1, characterized in that: The support mechanism (3) comprises a support leg (301), the inner side of the support leg (301) is fixedly connected to a connection plate (302), and the bottom of the support leg (301) is fixedly connected to a fixing plate (303).

6. The fully automatic magnetization and detection integrated machine according to claim 5, characterized in that: The top of the supporting leg (301) is fixedly connected to the top of the workbench (101), and the number of the supporting legs (301) is two. The two supporting legs (301) are symmetrically and evenly distributed on both sides of the bottom center of the workbench (101), and the connecting plate (302) is arranged between the two supporting legs (301).