Shell inserting mechanism and double-end shell inserting terminal machine
By designing a liftable housing angle correction clamp and an automated wire feeding and stripping and cutting mechanism, the existing terminal machine operation complex and wire quality problems are solved, and the accurate insertion of terminals and the improvement of production efficiency is achieved.
Patent Information
- Application Number
- CN202420402219.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-01
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-03-01
AI Technical Summary
The existing terminal machines have complex structures, difficult operation, uneven wire quality, which affects production efficiency, and need to be rotated and adjusted during the plug-in process, which increases process complexity and time.
A shell mechanism is designed, using liftable shell angle correction clamps and drive cable clamps. The terminals are accurately inserted into the rubber shell through the calibration port guide, simplifying the operation process, and automated through the wire feeding mechanism and the stripping and cutting mechanism. Process wires to improve production efficiency.
The accurate insertion of terminals is achieved, the process of adjusting angles is reduced, the production efficiency is improved, the equipment cost is reduced, the wiring harness quality is ensured, and the structure is simplified.
Smart Images

Figure CN222214764U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of terminal crimping, in particular to a shell inserting mechanism and a double-head shell inserting terminal machine. Background Art
[0002] Electronic wiring harness refers to a low-voltage electronic wire group. It establishes a connection between two or more isolated and different electronic circuits to realize the flow of current or signal and realize the various functions of each electronic component. Electronic wiring harness is widely used in household appliances, automobile lighting, digital communications and other fields. The terminals are punched at both ends of the wire, and then the terminals at both ends of the wire are inserted into the plug shell to form an electronic wiring harness with a double-ended plug shell. When in use, the electrical equipment is directly connected by plugging. The structure of the terminal machine currently on the market is complex, requiring manual cooperation, difficult to operate, time-consuming and labor-intensive, and the quality of the wire is uneven, affecting production efficiency. When the current terminal machine inserts the two ends of the wire into the plastic shell, when the position of the terminal and the plastic shell are not aligned, it is necessary to rotate the wire clamp to align the terminal with the plug hole of the plastic shell, and then insert the terminal crimped at the end of the wire into the plastic shell. The process is complicated and requires more actions for correction, which affects production efficiency. Utility Model Content
[0003] The purpose of the utility model is to provide a shell insertion mechanism and a double-head shell insertion terminal machine. When the wire insertion clamp completes the wire insertion action, the terminal at the end of the wire first passes through the correction port of the shell angle correction wire clamp and then is inserted into the plastic shell, ensuring that the terminal can be accurately inserted into the plastic shell, reducing the process of adjusting the terminal angle and improving production efficiency.
[0004] To achieve the above purpose, the technical solution provided by the utility model is: a shell plugging mechanism, a plastic shell fixing clamp, and a wire plugging clamp, wherein a shell plugging angle correction wire clamp for correcting the terminal angle is provided between the plastic shell fixing clamp and the wire plugging clamp.
[0005] The utility model adopts the above technical scheme, the wire plugging clamp clamps the wire connected to the terminal, and inserts the terminal of the pickle into the plastic shell, the end of the wire is inserted into the plastic shell, and the shell angle correction wire clamp corrects the angle of the terminal so that the terminal can be aligned with the plastic shell and inserted into the plastic shell.
[0006] In the above-mentioned plug-in shell mechanism, the plug-in shell angle correction wire clamp is a lifting mechanism, and the plug-in shell angle correction wire clamp is provided with a correction port adapted to the terminal. The plug-in wire clamp clamps the wire with the terminal crimped, and inserts the terminal of the wire into the plastic shell. During the process of inserting the end of the wire into the plastic shell, the plug-in shell angle correction wire clamp descends through its correction port to correct the terminal at the end of the wire. After the terminal of the wire is corrected, the plug-in shell angle correction wire clamp moves upward away from the front end of the plastic shell, so that the terminal corresponds to the plug-in hole of the plastic shell and is inserted into the plastic shell. The plug-in wire clamp is driven by the second translation module to drive the wire to be pulled back and forth a small distance outward to check whether it is firmly plugged in.
[0007] The above-mentioned shell inserting mechanism also includes a motion mechanism that drives the wire inserting fixture to move the wire and insert the shell. The motion mechanism drives the wire inserting fixture to move the wire to align with the plastic shell and insert the wire into the plastic shell.
[0008] The above-mentioned shell insertion mechanism, the movement mechanism includes a support frame, a first translation module and a second translation module arranged on the support frame, the first translation module drives the wire insertion clamp to reciprocate along the wire conveying direction, and the second translation module drives the wire insertion clamp to reciprocate along the wire axis direction to insert the wire.
[0009] In the above-mentioned shell insertion mechanism, the first translation module includes a first motor, a first screw connected to the driving shaft of the first motor, and a first nut threadedly connected to the first screw, and the second translation module is arranged on the first nut. The first motor drives the first screw to rotate, drives the first nut to move, and the first nut drives the second translation module to move along the length direction of the first screw, and the wire insertion clamp is arranged on the second translation module, so that the wire insertion clamp moves the wire to the position aligned with the plastic shell after clamping it.
[0010] The above-mentioned plug-in shell mechanism, the second translation module includes a moving plate, a second motor arranged on the moving plate, a second screw connected to the driving shaft of the second motor and a second nut threadedly connected to the second screw, the moving plate is arranged on the first nut, and the plug-in clamp is arranged on the second nut through the translation plate. The second motor drives the second screw to rotate, drives the second nut to move along the length direction of the second screw, and drives the plug-in clamp to plug the end of the wire into the plastic shell.
[0011] In the above-mentioned plug-in shell mechanism, a correction cylinder is provided on the translation plate, and the correction cylinder is connected to the plug-in shell angle correction wire clamp. When plugging in the wire, the correction cylinder drives the plug-in shell angle correction wire clamp to descend, so that its correction port is clamped on the terminal to correct the terminal.
[0012] The plug-in shell mechanism mentioned above includes a plug-in cylinder, a plug-in block connected to the piston rod of the plug-in cylinder, and two movable wire clamps whose ends are hinged to the plug-in block. The plug-in cylinder is provided with a fixed block, and the movable wire clamp is movably arranged on the fixed block. The plug-in cylinder drives the plug-in block to move, so that the movable wire clamp clamps or loosens the wire.
[0013] The utility model also provides a double-head plug-in shell terminal machine, comprising a frame, a wire feeding mechanism, a stripping and cutting mechanism, a crimping mechanism and the above-mentioned plug-in shell mechanism arranged on the frame, the wire feeding mechanism conveys the wire to the stripping and cutting mechanism for stripping and cutting, the frame is provided with two groups of wire transfer devices, the wire transfer devices move the wires with peeled skin at both ends from the stripping and cutting mechanism to the crimping mechanism and the plug-in shell mechanism in sequence, the crimping mechanism and the plug-in shell mechanism are each provided with two groups, the two groups of crimping mechanism and the plug-in shell mechanism respectively crimp the two ends of the wire to the terminal and the plug-in shell.
[0014] The utility model adopts the above technical scheme, the wire feeding mechanism conveys the wire to the stripping and cutting mechanism, after the stripping and cutting mechanism strips the first section of the wire, the other end of the wire is cut and stripped, and the stripping of both ends of the wire is completed, the wire body transfer device moves the wire to the crimping mechanism for crimping terminals at both ends, and then the wire is conveyed to the shell inserting mechanism, and the two ends of the wire are inserted into the plastic shell, the crimping mechanism and the shell inserting mechanism are provided with two groups, which respectively crimp the terminals and complete the shell inserting at both ends of the wire, and the whole process is automatically completed, with a high degree of automation and a simple structure, reducing the cost of equipment and improving the quality of the wire and production efficiency.
[0015] The above-mentioned double-head plug-in terminal machine has a feeding mechanism for conveying plastic shells on the outer side of the frame. The feeding mechanism is used to convey the plastic shells.
[0016] The feeding mechanism of the above-mentioned double-head plug-in terminal machine includes a vibrating tray, a conveying guide rail and a plastic shell fixing clamp. The vibrating tray is arranged on one side of the frame. The plastic shell fixing clamp is connected to the vibrating tray through the conveying guide rail. The plastic shell fixing clamp is provided with a slot for placing the plastic shell. The plastic shell moves to the plastic shell fixing clamp through the conveying guide rail as the vibrating tray vibrates.
[0017] The above-mentioned double-head plug-in terminal machine has a lifting motor, a lifting screw, a lifting nut seat and a lifting block on the frame. The lifting screw is connected to the lifting motor, the lifting nut seat is threadedly connected to the lifting screw, the lifting block is arranged on the lifting nut seat, and the plastic shell fixing clamp is arranged on the lifting block. The lifting motor drives the lifting block to move up and down along the lifting screw, drives the plastic shell fixing clamp to move up and down, and makes the plastic shell entering the plastic shell fixing clamp rise to a position aligned with the wire.
[0018] In the above-mentioned double-head plug-in terminal machine, a transverse cylinder and a horizontal guide rail are provided on the lifting block, and the transverse cylinder is connected to the plastic shell fixing clamp, and the plastic shell fixing clamp can slide on the horizontal guide rail through a slider. The transverse cylinder drives the plastic shell fixing clamp to move on the horizontal guide rail, so that the plastic shell fixing clamp extends horizontally, so that the wire insertion clamp inserts the end of the wire into the plastic shell.
[0019] In the above-mentioned double-end plug-in terminal machine, a first push cylinder is provided on the lifting block, and the first push cylinder is connected to a first push rod, which extends into the plastic shell fixing clamp to push the plastic shell to move toward the slot opening direction of the plastic shell fixing clamp. The first push rod pushes the plastic shell to move toward the outer opening direction of the slot, close to the wire plugging clamp, so that the wire plugging clamp can insert the wire end into the plastic shell.
[0020] The above-mentioned double-end plug-in terminal machine has a second push cylinder on the frame, and the second push cylinder is connected to a second push rod, which extends into the plastic shell fixing clamp to push the plastic shell to move in the length direction of the slot. Through the cooperation of the first push rod and the second push rod, the plastic shell is pushed to the outside of the slot and fixed, so that the wire plugging clamp can clamp the wire and insert the wire end into the plastic shell.
[0021] The beneficial effects achieved by the utility model are as follows: the wire feeding mechanism conveys the wire, the stripping and wire cutting mechanism strips the end of the wire, the wire pulling clamp clamps one end of the wire to stretch the wire, so that the wire is stretched to a set length, and then the stripping and wire cutting mechanism cuts and strips the wire, so that both ends of the wire are stripped. The wire body transfer device conveys the wire to the crimping mechanism to crimp the two ends of the wire to the terminals, and then conveys the two ends of the wire to the shell insertion mechanism to insert the two ends of the wire into the plastic shell, completing the production of the wire harness. When the shell is inserted, the shell angle correction wire clamp moves synchronously behind the movable wire clamp, so that when the terminal is inserted into the plastic shell, it is guided and corrected by the correction port and accurately inserted into the plastic shell, eliminating the process of rotating and adjusting the movable wire clamp when it does not correspond. It has a high degree of automation and a simplified structure, reduces the manufacturing cost of the equipment, improves production efficiency, and ensures the quality of the wire harness. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a structural schematic diagram of the shell inserting mechanism of an embodiment of the utility model;
[0023] Figure 2 It is a structural schematic diagram of the shell inserting mechanism of the embodiment of the utility model from another angle;
[0024] Figure 3 It is a schematic diagram of the structure of the first mobile module of an embodiment of the utility model;
[0025] Figure 4 This is a schematic diagram of the structure of the embodiment of the utility model in which the plugging and correction are used in conjunction with each other;
[0026] Figure 5 It is a structural schematic diagram of the plug housing angle correction wire clamp of the embodiment of the utility model;
[0027] Figure 6 yes Figure 5 A magnified view of the local structure;
[0028] Figure 7 It is a structural schematic diagram of a feeding mechanism of an embodiment of the utility model;
[0029] Figure 8 A schematic structural diagram of a feeding mechanism and a shell inserting mechanism according to an embodiment of the utility model;
[0030] Fig. 9 It is a structural schematic diagram of a feeding mechanism of an embodiment of the utility model;
[0031] Fig.10 It is a schematic structural diagram of a feeding mechanism of an embodiment of the utility model from a side view;
[0032] Fig.11 This is a schematic diagram of the structure of the plastic shell fixing clip of the embodiment of the utility model;
[0033] Fig.12 It is a structural schematic diagram of a double-head shell plug-in terminal machine according to an embodiment of the utility model;
[0034] Fig.13 This is a schematic structural diagram of a double-head shell plug-in terminal machine from another angle according to an embodiment of the utility model;
[0035] Fig.14 It is a structural schematic diagram of the embodiment of the utility model in which the feeding mechanism, the wire feeding mechanism, the crimping mechanism, the shell inserting mechanism and the wire body transfer device are arranged on the fixed plate;
[0036] Fig.15 It is a schematic diagram of the structure in which the stripping and cutting mechanism, the crimping mechanism, the shell inserting mechanism, and the wire transfer device of the embodiment of the utility model are arranged on a movable plate;
[0037] Fig.16 It is a schematic diagram of the structure of the spacing adjustment mechanism of the embodiment of the utility model connected to the first and movable plates;
[0038] Fig.17 It is a structural schematic diagram of the stripping and wire cutting mechanism of the embodiment of the utility model being arranged on a fixed plate;
[0039] Fig.18 It is a structural schematic diagram of the stripping and wire cutting mechanism of an embodiment of the utility model;
[0040] Fig.19 It is a partial structural schematic diagram of the stripping and wire cutting mechanism of an embodiment of the utility model;
[0041] Fig. 20 It is a structural schematic diagram of a peeling motor connected to a moving block in an embodiment of the utility model;
[0042] Fig.21 yes Fig. 20 A magnified view of the local structure;
[0043] Fig. 22 It is a structural schematic diagram of the crimping mechanism of an embodiment of the utility model;
[0044] Fig.23 yes Fig. 22 A magnified view of the local structure;
[0045] Fig.24 It is a structural schematic diagram of a wire transfer device according to an embodiment of the utility model;
[0046] Fig.25 It is a schematic diagram of the cross-sectional structure of the wire moving clamp of the embodiment of the utility model in two states: clamped and opened.
[0047] Description of reference numerals: frame 1, fixed plate 11, movable plate 12, spacing adjustment mechanism 13, transfer moving motor 111, translation screw 112, moving seat 113, feeding mechanism 14, vibration material tray 141, conveying guide rail 142, plastic shell fixing clamp 143, slot 1431, lifting motor 144, lifting screw 145, lifting nut seat 146, lifting block 147, horizontal cylinder 148, horizontal guide rail 149, slider 150, plastic shell 15, camera 16, transfer fixing Clamp 18, first push cylinder 171, first push rod 172, second push cylinder 173, second push rod 174, wire feeding mechanism 2, stripping and cutting mechanism 3, cutting mechanism 3a, stripping mechanism 31a, support seat 31, cutting motor 32, positive and negative thread rod 33, lifting block 34, stripping and cutting knife 35, wire pulling clamp 36, stripping motor 311, moving block 312, stripping wire clamp 313, driving groove 314, linear rack 315, driving gear 316, wire pulling motor 3 17, screw nut pair 318, wire pulling block 319, crimping mechanism 4, support vertical plate 41, crimping reduction motor 42, punching block 43, upper crimping block 44, lower crimping block 45, guide block 46, guide slide 411, positioning block 412, slot 413, shell plugging mechanism 5, plugging clamp 51, motion mechanism 52, first translation module 53, second translation module 54, correction cylinder 55, shell plugging angle correction wire clamp 56, plugging cylinder 511, plugging block 512, movable wire clamp 51 3, fixed block 514, support frame 521, first motor 531, first screw rod 532, first nut 533, moving plate 541, second motor 542, second screw rod 543, second nut 544, translation plate 545, correction port 561, wire transfer device 6, translation block 61, wire transfer clamp 62, transfer motor 63, horizontal screw rod 64, nut seat 65, driving cylinder 621, driving block 622, clip 623, fixed plate 624, snap-fit sheet 625, wire 7. DETAILED DESCRIPTION
[0048] The utility model is further described below in conjunction with the accompanying drawings and specific implementation methods.
[0049] Reference Figures 1 to 6 As shown, a shell plugging mechanism includes a plastic shell fixing clamp 143 and a wire plugging clamp 51 , and a shell plugging angle correction wire clamp 56 for correcting the terminal angle is provided between the plastic shell fixing clamp 143 and the wire plugging clamp 51 .
[0050] The plug shell angle correction wire clamp 56 is a lifting mechanism, and the plug shell angle correction wire clamp 56 is provided with a correction port 561 adapted to the terminal.
[0051] It also includes a motion mechanism 52 for driving the wire insertion fixture 51 to move the wire and insert the shell.
[0052] When the wire plugging clamp 51 clamps the wire and inserts it into the plastic shell, the correction cylinder 55 drives the plug shell angle correction wire clamp 56 to align the correction port 561 of the plug shell angle correction wire clamp 56 with the end of the wire clamped by the wire plugging clamp 51. After the terminal passes through the correction port 561, it is shaped so that the terminal can match the corresponding socket in the plastic shell 15 and be accurately inserted into the plastic shell.
[0053] The motion mechanism 52 includes a support frame 521, a first translation module 53 and a second translation module 54 arranged on the support frame 521. The first translation module 53 drives the plug-in clamp 51 to reciprocate along the wire conveying direction, and the second translation module 54 drives the plug-in clamp 51 to reciprocate along the axial direction of the wire to plug the wire. The first translation module 53 drives the plug-in clamp 51 to reciprocate along the wire conveying direction, and moves the wire with the crimped terminal clamped by the plug-in clamp 51 to a position aligned with the plastic shell 15; the second translation module 54 drives the clamp 51 to reciprocate along the axial direction of the wire to insert the terminal crimped at the end of the wire into the plastic shell 15. After driving the plug-in clamp 51 to insert the end of the wire into the plastic shell, the second translation module 54 also reciprocates and drives the plug-in clamp 51 to pull the wire to check whether the wire is firmly plugged.
[0054] The first translation module 53 includes a first motor 531, a first screw rod 532 connected to the driving shaft of the first motor 531, and a first nut 533 threadedly connected to the first screw rod 532. The second translation module 54 is arranged on the first nut 533. The first motor 531 drives the first screw rod 532 to rotate, so that the first nut 533 threadedly connected to the first screw rod 532 moves horizontally along the axial direction of the first screw rod 532. The first nut 533 drives the second translation module 54 to move horizontally. The wire plugging fixture 51 is arranged on the second translation module 54, and moves the wire to the front end of the plastic shell fixing clamp 143, so that the two ends of the wire are aligned with the plastic shell 15 therein.
[0055] The second translation module 54 includes a moving plate 541, a second motor 542 disposed on the moving plate 541, a second screw rod 543 connected to the driving shaft of the second motor 542, and a second nut 544 threadedly connected to the second screw rod 543. The moving plate 541 is disposed on the first nut 533, and the plug-in clamp 51 is disposed on the second nut 544 through the translation plate 545. After the first translation module 53 moves the plug-in clamp 51 to align with the plastic shell, the second translation module 54 is actuated, and the second motor 542 drives the second screw rod 543 to rotate, driving the second nut 544 disposed on the second screw rod 543 to move horizontally along the axial direction of the second screw rod 543. During the movement of the second nut 544, the plug-in clamp 51 is driven to insert the end of the wire material crimped with the terminal into the plastic shell 15. After the plug-in is completed, the second motor 542 drives the plug-in clamp 51 to reciprocate and pull the wire material in a small distance to check whether the plug-in is secure.
[0056] The plug-in clamp 51 includes a plug-in cylinder 511, a plug-in block 512 connected to the piston rod of the plug-in cylinder 511, and two movable wire clamps 513 whose ends are hinged to the plug-in block 512. The plug-in cylinder 511 is provided with a fixed block 514, and the movable wire clamps 513 are movably arranged on the fixed block 514. The plug-in cylinder 511 drives the plug-in block 512 to push or pull the two movable wire clamps 513, so that the movable wire clamps 513 clamp or loosen the wire 15.
[0057] like Figures 1 to 25 As shown, a double-head plug-in shell terminal machine includes a frame 1, a wire feeding mechanism 2, a stripping and cutting mechanism 3, a crimping mechanism 4 and the above-mentioned plug-in shell mechanism 5 arranged on the frame 1, the wire feeding mechanism 2 conveys the wire to the stripping and cutting mechanism 3 for stripping and cutting, and the frame 1 is provided with two groups of wire body transfer devices 6, the wire body transfer device 6 moves the wires with peeled wires at both ends from the stripping and cutting mechanism 3 to the crimping mechanism 4 and the plug-in shell mechanism 5 in sequence, the crimping mechanism 4 and the plug-in shell mechanism 5 are each provided with two groups, and the two groups of crimping mechanism 4 and the plug-in shell mechanism 5 respectively crimp the two ends of the wire to the terminal and the plug-in shell.
[0058] The stripping and cutting mechanism 3 first strips the end of the wire 7 conveyed by the wire feeding mechanism 2, and then the wire feeding mechanism 2 continues to convey the wire, so that the stripped end of the wire 7 passes through the stripping and cutting mechanism 3. When the length of the wire 7 passing meets the requirements, the stripping and cutting mechanism 3 cuts off the wire 7 and also strips the outer skin of the other end of the wire 7. The wire body transfer device 6 conveys the wire 7 with the outer skin peeled at both ends to the crimping mechanism 4, and the crimping mechanism 4 crimps the terminals at both ends of the wire 7 so that the terminals are connected at both ends of the wire. After the terminals are crimped at both ends of the wire 7, the wire body transfer device 4 conveys the wire 7 to the shell insertion mechanism 5, and the shell insertion mechanism 5 inserts the terminal blocks at both ends of the wire 7 into the plastic shell 15.
[0059] In this embodiment, a fixed plate 11, a movable plate 12 and a spacing adjustment mechanism 13 are provided on the surface of the frame 1. The crimping mechanism 4, the shell inserting mechanism 5 and the wire transfer device 4 are respectively arranged on the fixed plate 11 and the movable plate 12. The spacing adjustment mechanism 13 is arranged on the fixed plate 11 and connected to the movable plate 12 to drive the movable plate 12 to move relative to the fixed plate 11. The spacing adjustment mechanism 13 can drive the movable plate 12 to move relative to the fixed plate 11 through a screw nut substructure, an electric cylinder, a cylinder or a hydraulic cylinder. During the movement of the movable plate 12 relative to the fixed plate 11, the distance between the movable plate 12 and the fixed plate 11 is adjusted. The spacing between the relative crimping mechanism 4 and the shell inserting mechanism 5 is adjusted to achieve the function of adjusting the length of the wire.
[0060] Reference Figures 7 to 11 As shown, a loading mechanism 14 for conveying plastic shells is provided on the outer side of the frame 1.
[0061] The feeding mechanism 14 includes a vibrating tray 141, a conveying guide rail 142 and a plastic shell fixing clamp 143. The vibrating tray 141 is arranged on one side of the frame 1. The plastic shell fixing clamp 143 is connected to the vibrating tray 141 through the conveying guide rail 142. The plastic shell fixing clamp 143 is provided with a slot 1431 for placing the plastic shell 15. The plastic shell 15 is output from the vibrating tray 141 and conveyed to the slot 1431 of the plastic shell 15 through the conveying guide rail 142.
[0062] The frame 1 is provided with a lifting motor 144, a lifting screw rod 145, a lifting nut seat 146 and a lifting block 147. The lifting screw rod 145 is connected to the lifting motor 144, the lifting nut seat 146 is threadedly connected to the lifting screw rod 145, the lifting block 147 is arranged on the lifting nut seat 146, and the plastic shell fixing clamp 143 is arranged on the lifting block 147. The lifting motor 144 drives the lifting nut seat 146 to make a vertical linear motion along the lifting screw rod 145, so that the lifting block 147 and the plastic shell fixing clamp 143 rise or fall, so that the plastic shell fixing clamp 143 corresponds to the wire 7 clamped by the plug-in clamp 51.
[0063] The lifting block 147 is provided with a transverse cylinder 148 and a horizontal guide rail 149. The transverse cylinder 148 is connected to the plastic shell fixing clamp 143. The plastic shell fixing clamp 143 can slide on the horizontal guide rail 149 through a slider 150. The transverse cylinder 148 drives the plastic shell fixing clamp 143 to move transversely and approach the plug-in clamp 51.
[0064] The lifting block 147 is provided with a first push cylinder 171, and the first push cylinder 171 is connected to a first push rod 172, and the first push rod 172 extends into the plastic shell fixing clamp 143 to push the plastic shell 15 to move toward the opening direction of the slot 1431 of the plastic shell fixing clamp 143. The first push cylinder 171 drives the first push rod 172 to move, and the first push rod 172 pushes the plastic shell 15 to move toward the outside direction of the plastic shell fixing clamp 143 and enter the slot 1431.
[0065] The frame 1 is provided with a second push cylinder 173, and the second push cylinder 173 is connected to a second push rod 174, which extends into the plastic shell fixing clamp 143 to push the plastic shell 15 to move in the length direction of the slot 1431. The second push cylinder 173 drives the second push rod 174 to move, and the second push rod 174 pushes the plastic shell 15 to move in the horizontal direction, and cooperates with the first push rod 172 to push the plastic shell 15 to move to the set position of the slot 1431.
[0066] A camera 16 is provided on the frame 1, and the camera 16 is used to photograph the terminals at both ends of the wire.
[0067] The frame 1 is provided with a transfer fixing clamp 18, which is arranged between the camera 16 and the plastic shell fixing clamp 143. The frame 1 is provided with a transfer moving motor 111, which is connected to a translation screw rod 112 and a moving seat 113, the moving seat 113 is threadedly connected to the translation screw rod 112, and the transfer fixing clamp 18 is arranged on the moving seat 113. The transfer fixing clamp 18 is used to clamp the wire from the wire moving clamp 62 and move it forward to wait for the wire plugging clamp 51 of the shell plugging mechanism 5 to clamp the wire.
[0068] like Figures 17 to 21 As shown, the stripping and wire cutting mechanism 3 includes a support seat 31, a wire cutting mechanism 3a and a stripping mechanism 31a arranged on the support seat 31. The wire cutting mechanism 3a cuts the wire skin and cuts the wire material through a stripping and wire cutting cutter 35. The stripping mechanism 31a is provided with a stripping wire clamp 313 to clamp the cut wire skin and peel it off.
[0069] The wire cutting mechanism 3a includes a wire cutting motor 32 and a wire stripping and wire cutting cutter 35 arranged on a support seat 31. The wire cutting motor 32 is connected to a positive and negative threaded rod 33. The thread segments at both ends of the positive and negative threaded rod 33 are respectively screwed with lifting blocks 34. The wire stripping and wire cutting cutter 35 is arranged on the two lifting blocks 34. When the wire cutting motor 32 drives the positive and negative threaded rod 33 to rotate, the lifting blocks 34 respectively connected to the threads of different rotation directions at both ends of the positive and negative threaded rod 33 move toward or away from each other along the axial direction of the screw rod, driving the wire stripping and wire cutting cutter 35 arranged thereon to cut the wire skin and cut the wire material.
[0070] The stripping mechanism 31a includes a stripping motor 311, a moving block 312 and a stripping wire clamp 313 arranged on the support seat 31. The stripping wire clamp 313 is arranged on the moving block 312. The moving block 312 can be moved on the side wall of the support seat 31. The side wall of the moving block 312 is provided with a driving groove 314, and the bottom of the driving groove 314 is provided with a linear rack 315. The stripping motor 311 is connected to a driving gear 316, and the driving gear 316 extends into and is positioned in the driving groove 314 and is transmission-connected to the linear rack 315. The stripping motor 311 is connected to the linear rack 315 through the meshing transmission of the driving gear 316. When the driving gear 316 rotates, the linear rack 315 drives the moving block 312 to move linearly, and the moving block 312 drives the stripping wire clamp 313 to move linearly. The stripping wire clamp 313 clamps the outer skin of the wire. After the stripping wire shear 35 cuts off the wire skin, the stripping wire clamp 313 peels off the outer skin of the wire.
[0071] The rear side of the support seat 31 is provided with a wire drawing motor 317, a screw nut pair 318, a wire drawing block 319 and a wire drawing clamp 36. The wire drawing motor 317 is connected to the screw nut pair 318, the wire drawing block 319 is arranged on the screw nut of the screw nut pair 318, the wire drawing clamp 36 is arranged on the wire drawing block 319, and the wire drawing clamp 36 clamps the wire end of the wire delivered by the wire feeding mechanism 2. After the first end of the wire 7 is stripped of the wire skin, the wire drawing motor 317 drives the screw nut pair 318 to drive the wire drawing block 319 to make a linear motion, and the wire drawing clamp 36 clamps the wire and pulls it in the direction of wire delivery. After the length of the wire meets the requirements, the wire drawing motor 317 stops, and the wire drawing clamp 36 keeps clamping the wire. The stripping and wire cutting mechanism 3 cuts the wire and strips the other end of the wire so that the outer skin of both ends of the wire is stripped.
[0072] Reference Fig. 22 and Fig.23 As shown, the crimping mechanism 4 includes a support plate 41, a crimping reduction motor 42 disposed at the top of the support plate 41, a stamping block 43 connected to the crimping reduction motor 42, an upper crimping block 44 disposed on the stamping block 43, and a lower crimping block 45 fixed below the upper crimping block 44. The wire transfer device 6 conveys the wire to the crimping mechanism 4, and the two ends of the wire are inserted into the terminal. The crimping reduction motor 42 drives the stamping block 43 to make a vertical linear motion on the support plate 41, and the stamping block 43 drives the upper crimping block 44 to move toward the lower crimping block 45 and merge, pressing the terminal on both ends of the wire. The crimping reduction motor 42 can drive the stamping block 43 to move in the vertical direction on the support plate 41 through the cam connecting rod structure.
[0073] A guide slot 411 is provided on the support vertical plate 41, and a positioning block 412 is provided on the side of the punching block 43. The positioning block 412 is positioned in the guide slot 411. When the punching block 43 moves, the positioning block 412 is positioned in the guide slot 411.
[0074] A guide block 46 is provided on the support vertical plate 41, and the punching block 43 can be slidably inserted into the guide block 46. A slot 413 is provided on the side of the guide block 46. When the punching block 43 is crimping the terminal, the positioning block 412 is movably positioned in the slot 413. The guide block 46 plays a guiding role, so that the punching block 43 can perform a punching movement in the vertical direction smoothly. The slot 413 is used to provide space for the positioning block 412 provided thereon to move up and down during the movement of the punching block 43.
[0075] Reference Fig.24 and Fig.25 As shown, the line transfer device 6 includes a translation block 61 that moves back and forth on the frame 1 and a line moving clamp 62 arranged on the translation block 61.
[0076] The wire transfer device 6 includes a transfer motor 63, a horizontal screw rod 64 connected to the transfer motor 63, and a nut seat 65 threadedly connected to the horizontal screw rod 64, and the translation block 61 is arranged on the nut seat 65. The transfer motor 63 drives the horizontal screw rod 64 to rotate, so that the nut seat 65 threadedly connected to the horizontal screw rod 64 moves horizontally along the axial direction of the horizontal screw rod 64. The translation block 64 moves with the nut seat 65, and after the wire transfer clamp 62 clamps the wire, it follows the movement of the translation block 64 to convey the wire to the crimping mechanism 4 to make terminal blocks at both ends of the wire.
[0077] The transfer motor 63 drives the horizontal screw rod 64 to rotate, and the nut seat 65 is threadedly connected to the horizontal screw rod 64 to drive the linear motion of the nut seat 65. The translation block 61 is arranged on the nut seat 65, and the line moving clamp 62 is arranged on the translation block 61. In this embodiment, the horizontal motion of the translation block 61 is driven by the transfer motor 63 to rotate the horizontal screw rod 64, and then drives the nut seat 65 to move linearly, and drives the translation block 61 to move linearly through the nut seat 65. In other embodiments, the horizontal motion of the translation block 61 can also be achieved by electric cylinder drive or cylinder telescopic action.
[0078] The wire moving clamp 62 includes a driving cylinder 621, a driving block 622 and two facing clips 623 connected to the driving block 622, the driving cylinder 621 is provided with a fixing plate 624, the bottom end of the driving block 622 is connected to the piston rod of the driving cylinder 621, and a buckle piece 625 is hinged at the top end, and the clip 623 is rotatably arranged on the fixing plate 624, and its bottom end is hinged to the buckle piece 625. The piston rod of the driving cylinder 621 pushes the driving block 622 to move upward, and the driving block 622 pushes the buckle piece 625 to rotate, and the buckle piece 625 drives one end of the clip 623 to rotate, so that the two clips 623 rotate on the fixing plate 624, and the action of clamping or loosening the wire is realized.
[0079] In summary, the utility model has been made into actual samples and tested for multiple times as described in the specification and the illustrations. From the results of the test, it can be proved that the utility model can achieve its intended purpose, and its practical value is beyond doubt. The above embodiments are only used to illustrate the utility model, and are not intended to limit the utility model in any form. Any person with ordinary knowledge in the technical field can make equivalent embodiments that are partially changed or modified by the technical content disclosed in the utility model without departing from the scope of the technical features of the utility model, and they still fall within the scope of the technical features of the utility model without departing from the technical features of the utility model.
Claims
1. A shell inserting mechanism, a plastic shell fixing clamp (143), and a wire inserting clamp (51), characterized in that: A plug-in shell angle correction wire clamp (56) for correcting the angle of the terminal is provided between the plastic shell fixing clamp (143) and the plug-in wire clamp (51); the plug-in shell angle correction wire clamp (56) is a lifting mechanism, and the plug-in shell angle correction wire clamp (56) is provided with a correction port (561) adapted to the terminal.
2. The shell inserting mechanism according to claim 1, characterized in that: It also includes a motion mechanism (52) for driving the wire insertion clamp (51) to move the wire and insert the shell.
3. The plug-in shell mechanism according to claim 2, characterized in that: The motion mechanism (52) comprises a support frame (521), a first translation module (53) and a second translation module (54) arranged on the support frame (521); the first translation module (53) drives the wire insertion clamp (51) to reciprocate along the wire conveying direction; and the second translation module (54) drives the wire insertion clamp (51) to reciprocate along the wire axis direction to insert the wire.
4. The plug-in shell mechanism according to claim 2, characterized in that: The first translation module (53) comprises a first motor (531), a first screw rod (532) connected to a driving shaft of the first motor (531), and a first nut (533) threadedly connected to the first screw rod (532); the second translation module (54) is arranged on the first nut (533).
5. The plug-in shell mechanism according to claim 4, characterized in that: The second translation module (54) comprises a moving plate (541), a second motor (542) disposed on the moving plate (541), a second screw rod (543) connected to a driving shaft of the second motor (542), and a second nut (544) threadedly connected to the second screw rod (543); the moving plate (541) is disposed on the first nut (533); and the wire insertion clamp (51) is disposed on the second nut (544) via a translation plate (545).
6. The shell inserting mechanism according to claim 5, characterized in that: A correction cylinder (55) is provided on the translation plate (545), and the correction cylinder (55) is connected to a plug housing angle correction wire clamp (56).
7. The plug-in shell mechanism according to claim 1, characterized in that: The plug-in clamp (51) comprises a plug-in cylinder (511), a plug-in block (512) connected to a piston rod of the plug-in cylinder (511), and two movable wire clamps (513) whose ends are hinged to the plug-in block (512); a fixed block (514) is provided on the plug-in cylinder (511), and the movable wire clamps (513) are movably arranged on the fixed block (514).
8. A double-head shell terminal machine, characterized in that: The invention comprises a frame (1), a wire feeding mechanism (2) arranged on the frame (1), a stripping and cutting mechanism (3), a crimping mechanism (4) and a shell inserting mechanism (5) as described in any one of claims 1 to 7, wherein the wire feeding mechanism (2) conveys the wire to the stripping and cutting mechanism (3) for stripping and cutting, and the frame (1) is provided with two sets of wire transfer devices (6), and the wire transfer devices (6) move the wires with stripped wires at both ends from the stripping and cutting mechanism (3) to the crimping mechanism (4) and the shell inserting mechanism (5) in sequence, and the crimping mechanism (4) and the shell inserting mechanism (5) are each provided with two sets, and the two sets of crimping mechanisms (4) and the shell inserting mechanism (5) respectively crimp the two ends of the wire to the terminal and the shell inserting mechanism.
9. The double-head shell terminal machine according to claim 8, characterized in that: A loading mechanism (14) for conveying plastic shells is provided on the outer side of the frame (1).
10. The double-head shell terminal machine according to claim 9, characterized in that: The feeding mechanism (14) comprises a vibrating material tray (141), a conveying guide rail (142) and a plastic shell fixing clamp (143); the vibrating material tray (141) is arranged on one side of the frame (1); the plastic shell fixing clamp (143) is connected to the vibrating material tray (141) via the conveying guide rail (142); and the plastic shell fixing clamp (143) is provided with a slot (1431) for placing the plastic shell (15).
11. The double-end shell terminal machine according to claim 10, characterized in that: A lifting motor (144), a lifting screw rod (145), a lifting nut seat (146) and a lifting block (147) are arranged on the frame (1); the lifting screw rod (145) is connected to the lifting motor (144); the lifting nut seat (146) is threadedly connected to the lifting screw rod (145); the lifting block (147) is arranged on the lifting nut seat (146); and the plastic shell fixing clamp (143) is arranged on the lifting block (147).
12. The double-end shell terminal machine according to claim 11, characterized in that: A transverse cylinder (148) and a horizontal guide rail (149) are provided on the lifting block (147); the transverse cylinder (148) is connected to the plastic shell fixing clamp (143); and the plastic shell fixing clamp (143) can slide on the horizontal guide rail (149) via a slider (150).
13. The double-head shell terminal machine according to claim 12, characterized in that: The lifting block (147) is provided with a first pushing cylinder (171), the first pushing cylinder (171) is connected to a first pushing rod (172), the first pushing rod (172) extends into the plastic shell fixing clamp (143), and pushes the plastic shell (15) to move towards the opening direction of the slot (1431) of the plastic shell fixing clamp (143).
14. The double-end shell terminal machine according to claim 13, characterized in that: A second pushing cylinder (173) is provided on the frame (1), and the second pushing cylinder (173) is connected to a second pushing rod (174). The second pushing rod (174) extends into the plastic shell fixing clamp (143) to push the plastic shell (15) to move in the length direction of the slot (1431).
Citation Information
Cited By
Device for threading deconcentrator
CN121069576A
