Rapid positioning jig for motor winding

Abstract

The utility model provides a rapid positioning jig for motor winding, which relates to the technical field of motor winding and comprises a case and a mounting mechanism, and the mounting mechanism is mounted on one side of the case. Through the arrangement of the mounting mechanism, during use, a sliding block is moved along a sliding rod, meanwhile, the sliding block drives winding clamping plates to move, according to actual needs, the distance between the two winding clamping plates is adjusted, a locking plate is turned over, a lock cylinder enters a lock groove, a hasp is rotated by 90 degrees in the anticlockwise direction, the positions of the winding clamping plates are fixed, a power switch key is pressed down, and a driving motor is started; the driving motor drives the rotating shaft to rotate, then the rotating shaft drives the connecting rod, the connecting rod drives the supporting frame to rotate, then the supporting frame drives the winding clamping plate to rotate for winding, the speed and the direction in the winding process are adjusted through the speed adjusting button and the direction adjusting button, and an operator can easily adjust the size of a coil in the winding process; and flexibility and accuracy are provided to meet different requirements.

Description

Technical Field

[0001] The utility model relates to the technical field of motor windings, in particular to a motor winding rapid positioning fixture. Background Art

[0002] Motor winding is a process used to manufacture motors. It involves winding an insulated coil around the motor's core or magnetic field. In order to ensure the quality and efficiency of motor winding, a winding positioning jig is usually required to help operators accurately position and fix the coil on the motor component, ensure correct winding, and reduce human errors, thereby saving time and costs.

[0003] After searching, the patent number "CN218888361U" mentioned in the text that "the utility model provides a motor winding positioning device, including a moving base plate, a positioning base and a winding assembly, one side of the positioning base is rotatably connected to a gear ring and a plurality of transmission wheels, one side of the positioning base is slidably connected to a rack, one side of the transmission wheel is meshed with the rack and the gear ring, one end of the rack is fixedly connected to an anti-skid ring, the inside of the anti-skid ring is fixedly connected to a stator, one end of the gear ring is rotatably connected to a telescopic rod, one end of the telescopic rod is rotatably connected to the outside of the positioning base, one end of the positioning base is fixedly connected to A support column, one end of the support column is rotatably connected to a support plate, one end of the support plate is fixedly connected to a double-headed hydraulic rod, one end of the support column is fixedly connected to a distance measuring device, and an arc plate is fixedly connected above the support plate; it has the advantage that when multiple racks drive the anti-slip rings to move synchronously to the middle, it will help the axes of the two sections of the stator move to the center of the circle of the positioning base, and automatically correct the stator to a vertical state. The device can automatically correct the stator to a vertical state, but the device does not involve the setting of adjusting the size of the coil, and also does not involve an alarm device when an abnormal situation occurs, to maintain the safety of the operator.

[0004] Therefore, we provide a motor winding quick positioning fixture to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide a motor winding rapid positioning fixture to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a motor winding rapid positioning fixture, comprising a chassis and a mounting mechanism, wherein the mounting mechanism is installed on one side of the chassis;

[0007] The installation mechanism comprises a driving assembly, a positioning assembly and a winding assembly. The driving assembly is installed on one side of the chassis, the positioning assembly is installed on one side of the driving assembly, and the winding assembly is installed on one side of the positioning assembly.

[0008] Preferably, the driving assembly includes a display screen, a speed adjustment button, a direction adjustment button, a power switch, a driving motor, a rotating shaft and a connecting rod. The display screen is installed at the front end of the chassis, the speed adjustment button is installed at the bottom end of the display screen, the direction adjustment button is installed on one side of the speed adjustment button, and the power switch is installed on the other side of the direction adjustment button. The driving motor is installed on one side of the chassis, the rotating shaft is installed on the output end of the driving motor, and the connecting rod is installed on one side of the rotating shaft.

[0009] Preferably, the positioning assembly includes a support frame, a sliding rod, a slider, a locking plate, a lock groove, a lock core and a buckle. The support frame is installed on the other side of the connecting rod, the sliding rod is fixedly connected to the inner side of the support frame, the sliding rod is slidably connected to the surface of the sliding rod, the locking plate is installed at the front end of the slider, the surface of the locking plate is provided with a lock groove, the inner side of the lock groove is provided with a lock core, and the surface of the lock core is rotatably connected to the buckle.

[0010] Preferably, the winding assembly comprises a winding clamp plate and a winding groove, the winding clamp plate is installed on one side of the slider, and the winding groove is provided on the surface of the winding clamp plate.

[0011] Preferably, a protective mechanism is installed on the other side of the winding clamp, and the protective mechanism includes a fixing component and an alarm component. A fixing component is installed on the other side of the winding component, and an alarm component is installed below the power switch.

[0012] Preferably, the fixing assembly includes a clamping block, a mounting plate and limiting holes, the other side of the winding clamp is fixedly connected with a clamping block, one side of the clamping block is installed with a mounting plate, and a surface of the mounting plate is provided with multiple groups of limiting holes.

[0013] Preferably, the alarm component includes a speaker, a warning light and an alarm reset button, the speaker is installed below the power switch, the warning light is installed on one side of the speaker, and the alarm reset button is installed on the other side of the warning light.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. Through the setting of the installation mechanism, when in use, move the slider along the slide bar, and the slider drives the winding splint to move. According to actual needs, adjust the distance between the two winding splints, flip the lock plate to make the lock core enter the lock slot, rotate the buckle ninety degrees in the counterclockwise direction to fix the position of the winding splint, press the power switch, start the drive motor, the drive motor drives the shaft to rotate, and then drives the connecting rod through the shaft, the connecting rod drives the support frame to rotate, and then drives the winding splint to rotate through the support frame for winding. The speed and direction of the winding process are adjusted by the speed adjustment knob and the direction adjustment knob, so that the operator can easily adjust the size of the coil during the winding process, providing flexibility and precision to meet different needs.

[0016] 2. Through the setting of the protective mechanism, when in use, move the mounting plate to make the block enter the limit hole and fix the position of the winding clamp. When an abnormal situation occurs during the motor winding process, the warning light will light up and the speaker will make a sound to promptly alert the operator. After the operator takes appropriate measures to solve the problem, press the alarm reset button to confirm that the problem has been solved. After the winding is completed, move the mounting plate to make the block disengage from the limit hole, and then remove the coil from the winding clamp to ensure the stability of the winding clamp position during the winding process. At the same time, provide timely warnings when abnormal situations occur during the motor winding process to maintain the safety of the operator. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall appearance structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the overall side structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the fixing assembly of the utility model;

[0020] Figure 4 It is a schematic diagram of the enlarged structure of point A of the utility model.

[0021] Numbers in the figure: 1. chassis; 2. mounting mechanism; 21. drive assembly; 211. display screen; 212. speed adjustment knob; 213. direction adjustment knob; 214. power switch; 215. drive motor; 216. shaft; 217. connecting rod; 22. positioning assembly; 221. support frame; 222. slide bar; 223. slide block; 224. locking piece; 225. lock slot; 226. lock core; 227. buckle; 23. winding assembly; 231. winding splint; 232. winding slot; 3. protection mechanism; 31. fixing assembly; 311. block; 312. mounting plate; 313. limit hole; 32. alarm assembly; 321. speaker; 322. warning light; 323. alarm reset button. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Embodiment 1

[0024] See also Figure 1-4 As shown, the utility model provides an embodiment: a motor winding rapid positioning fixture, comprising a chassis 1 and a mounting mechanism 2, wherein the mounting mechanism 2 is mounted on one side of the chassis 1;

[0025] The mounting mechanism 2 includes a driving assembly 21 , a positioning assembly 22 and a winding assembly 23 . The driving assembly 21 is mounted on one side of the chassis 1 , the positioning assembly 22 is mounted on one side of the driving assembly 21 , and the winding assembly 23 is mounted on one side of the positioning assembly 22 .

[0026] Furthermore, the drive component 21 includes a display screen 211, a speed adjustment button 212, a direction adjustment button 213, a power switch 214, a drive motor 215, a rotating shaft 216 and a connecting rod 217. The display screen 211 is installed at the front end of the chassis 1, the speed adjustment button 212 is installed at the bottom end of the display screen 211, the direction adjustment button 213 is installed on one side of the speed adjustment button 212, and the power switch 214 is installed on the other side of the direction adjustment button 213. The drive motor 215 is installed on one side of the chassis 1, the output end of the drive motor 215 is installed with a rotating shaft 216, and the connecting rod 217 is installed on one side of the rotating shaft 216. Through the setting of the drive component 21, the operator can monitor and adjust the parameters of the winding process, including speed and direction, through the display screen 211, and can use the power switch 214 to start and stop the winding operation.

[0027] Furthermore, the positioning component 22 includes a support frame 221, a sliding rod 222, a slider 223, a locking plate 224, a locking groove 225, a lock core 226 and a buckle 227. The support frame 221 is installed on the other side of the connecting rod 217, the sliding rod 222 is fixedly connected to the inner side of the support frame 221, the sliding rod 223 is slidably connected to the surface of the sliding rod 222, a locking plate 224 is installed at the front end of the slider 223, the surface of the locking plate 224 is provided with a locking groove 225, the inner side of the locking groove 225 is provided with a lock core 226, and the surface of the lock core 226 is rotatably connected with the buckle 227. Through the setting of the positioning component 22, the slider 223 is moved to adjust the distance between the winding jig plates, so that the operator can easily adjust the size of the coil during the winding process, providing flexibility and precision to meet different needs.

[0028] Furthermore, the winding assembly 23 includes a winding clamp 231 and a winding groove 232. The winding clamp 231 is installed on one side of the slider 223, and the surface of the winding clamp 231 is provided with a winding groove 232. Through the setting of the winding assembly 23, the operator can correctly clamp, guide and arrange the coil wire during the winding process to achieve rapid positioning and precise winding of the coil.

[0029] Embodiment 2

[0030] See also Figure 1 , Figure 2 and Figure 3 As shown, compared with Example 1, as another implementation of the utility model, a protective mechanism 3 is installed on the other side of the winding clamp 231, and the protective mechanism 3 includes a fixing component 31 and an alarm component 32. The fixing component 31 is installed on the other side of the winding component 23, and the alarm component 32 is installed below the power switch 214; through the setting of the protective mechanism 3, the stability of the position of the winding clamp 231 is ensured during the winding process, and timely warnings are provided when abnormal situations occur during the motor winding process to maintain the safety of the operator.

[0031] Furthermore, the fixing component 31 includes a clamping block 311, a mounting plate 312 and a limiting hole 313. The other side of the winding clamping plate 231 is fixedly connected with the clamping block 311, and a mounting plate 312 is installed on one side of the clamping block 311. A plurality of groups of limiting holes 313 are arranged on the surface of the mounting plate 312. Through the arrangement of the fixing component 31, the stability of the position of the winding clamping plate 231 is ensured during the winding process, and at the same time, the coil can be easily removed from the winding clamping plate 231 after the winding is completed.

[0032] Furthermore, the alarm component 32 includes a speaker 321, a warning light 322 and an alarm reset button 323. The speaker 321 is installed below the power switch 214, the warning light 322 is installed on one side of the speaker 321, and the alarm reset button 323 is installed on the other side of the warning light 322. Through the setting of the alarm component 32, when an abnormal situation occurs during the motor winding process, the operator can be reminded in time to stop the operation to prevent potential injuries.

[0033] Working principle: first, move a motor winding quick positioning fixture to the working position. When using it, in the first step, move the slider 223 along the slide bar 222, and at the same time, the slider 223 drives the winding clamp plate 231 to move. According to actual needs, adjust the distance between the two winding clamp plates 231, flip the lock plate 224, make the lock core 226 enter the lock groove 225, rotate the buckle 227 ninety degrees in the counterclockwise direction, fix the position of the winding clamp plate 231, and in the second step, move the mounting plate 312 so that the block 311 enters the limiting hole 313 to further fix the position of the winding clamp plate 231. In the third step, press the power switch 214 to start the drive motor 215, and the drive motor 215 drives the rotating shaft 216 to rotate, and then drives the connecting Rod 217, connecting rod 217 drives support frame 221 to rotate, and then drives winding clamp plate 231 to rotate through support frame 221 for winding, fourth step, adjust the speed and direction of the winding process through speed adjustment button 212 and direction adjustment button 213, fifth step, when abnormal situation occurs during motor winding, warning light 322 lights up, speaker 321 makes a sound, and promptly sends an alarm to the operator, the operator takes appropriate measures to solve the problem and then presses alarm reset button 323 to confirm that the problem has been solved, sixth step, after winding is completed, move mounting plate 312, make block 311 disengage from limit hole 313, and then remove the coil from winding clamp plate 231, thus completing the use process of a motor winding rapid positioning fixture.

Claims

1. A motor winding quick positioning fixture, comprising a chassis (1) and a mounting mechanism (2), characterized in that: A mounting mechanism (2) is mounted on one side of the chassis (1); The mounting mechanism (2) comprises a driving component (21), a positioning component (22) and a winding component (23); the driving component (21) is mounted on one side of the chassis (1); the positioning component (22) is mounted on one side of the driving component (21); and the winding component (23) is mounted on one side of the positioning component (22).

2. A motor winding rapid positioning jig according to claim 1, characterized in that: The driving assembly (21) comprises a display screen (211), a speed adjustment button (212), a direction adjustment button (213), a power switch (214), a driving motor (215), a rotating shaft (216) and a connecting rod (217); the display screen (211) is installed at the front end of the chassis (1); the speed adjustment button (212) is installed at the bottom end of the display screen (211); the direction adjustment button (213) is installed on one side of the speed adjustment button (212); the power switch (214) is installed on the other side of the direction adjustment button (213); the driving motor (215) is installed on one side of the chassis (1); the rotating shaft (216) is installed at the output end of the driving motor (215); and the connecting rod (217) is installed on one side of the rotating shaft (216).

3. A motor winding rapid positioning jig according to claim 2, characterized in that: The positioning assembly (22) comprises a support frame (221), a sliding bar (222), a slider (223), a locking plate (224), a locking groove (225), a lock core (226) and a buckle (227); the other side of the connecting rod (217) is provided with a support frame (221); the inner side of the support frame (221) is fixedly connected with the sliding bar (222); the surface of the sliding bar (222) is slidably connected with the slider (223); the front end of the slider (223) is provided with a locking plate (224); the surface of the locking plate (224) is provided with a locking groove (225); the inner side of the locking groove (225) is provided with a lock core (226); the surface of the lock core (226) is rotatably connected with the buckle (227).

4. A motor winding rapid positioning jig according to claim 3, characterized in that: The winding assembly (23) comprises a winding clamp plate (231) and a winding groove (232); the winding clamp plate (231) is installed on one side of the slider (223); and the winding groove (232) is provided on the surface of the winding clamp plate (231).

5. A motor winding rapid positioning jig according to claim 4, characterized in that: A protection mechanism (3) is installed on the other side of the winding clamp plate (231), and the protection mechanism (3) comprises a fixing component (31) and an alarm component (32). The fixing component (31) is installed on the other side of the winding component (23), and the alarm component (32) is installed below the power switch (214).

6. A motor winding rapid positioning jig according to claim 5, characterized in that: The fixing assembly (31) comprises a clamping block (311), a mounting plate (312) and a limiting hole (313); the other side of the winding clamping plate (231) is fixedly connected with the clamping block (311); one side of the clamping block (311) is installed with a mounting plate (312); and a plurality of groups of limiting holes (313) are arranged on the surface of the mounting plate (312).

7. The motor winding rapid positioning jig according to claim 5, characterized in that: The alarm component (32) comprises a speaker (321), a warning light (322) and an alarm reset button (323); the speaker (321) is installed below the power switch (214); the warning light (322) is installed on one side of the speaker (321); and the alarm reset button (323) is installed on the other side of the warning light (322).

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