EL detection device of photovoltaic power station

By designing an EL detection device with multi-directional adjustment detection structure, the problems of high detection difficulty and safety hazards of solar panels in photovoltaic power plants are solved, automatic lifting and angle adjustment are realized, and detection efficiency and safety are improved.

CN222215695UActive Publication Date: 2024-12-20山东泛海发展电力工程有限公司
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Patent Information

Application Number
CN202420912717.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2024-12-20
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

The installation height of solar panels in existing photovoltaic power plants is high, which causes staff to frequently climb when using EL detectors for testing, which is difficult to detect, low efficiency and safety hazards.

Method used

An EL detection device including a mobile base and a multi-directional adjustment detection structure is designed. The equipment is realized through the combination of a mounting frame, a fixed plate, a detection bracket, a rotating bracket, a gear reducer, a drive motor, a telescopic bracket and an EL tester. Automatic lifting and angle adjustment to reduce manual climbing operations.

Benefits of technology

It realizes EL detection without manual climbing and movement, improves detection efficiency and safety, ensures the stability of the detection process and imaging clarity, and reduces detection difficulty and safety risks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an EL detection device for a photovoltaic power station, and the device comprises a movable pedestal which is provided with a multidirectional adjustment detection structure. The multidirectional adjustment detection structure comprises a mounting rack, a fixing plate, a detection support, a mounting groove, a rotating support, a pair of mounting tables, a pair of gear reducers, a pair of driving motors, a telescopic support, a rotating holder and an EL tester. The utility model relates to the technical field of photovoltaic power station detection equipment, and has the beneficial effects that the solar panel of the existing photovoltaic power station is mostly mounted at a higher position in order to ensure illumination time and prevent shielding, and as the mounting height of the solar panel is higher, a worker is very inconvenient to detect by using an EL detector, and the working efficiency is greatly improved. The problems of high detection difficulty, very low efficiency and potential safety hazards caused by frequent climbing detection of climbing equipment in the prior art are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic power station detection equipment, in particular to an EL detection device for a photovoltaic power station. Background Art

[0002] EL testing usually refers to electron beam sensing testing, which is a technology commonly used in solar panel surface defect detection. A special camera is used to capture the luminous images of the panel surface. By analyzing these images, defects on the panel surface, such as cracks, breaks, dark spots, etc., can be detected, and damaged panels can be repaired or replaced in time to ensure the performance and stability of the photovoltaic power station. In order to ensure the lighting time and prevent obstruction, the solar panels of existing photovoltaic power stations are mostly installed in higher positions. Due to the high installation height of the solar panels, it is very inconvenient for the staff to use EL detectors for detection. Climbing equipment is required for frequent climbing inspections, which makes detection difficult, inefficient, and poses safety hazards. Utility Model Content

[0003] To achieve the above objectives, the utility model is implemented through the following technical solutions: an EL detection device for a photovoltaic power station, comprising: a mobile base, on which a multi-directional adjustable detection structure is installed;

[0004] The multi-directional adjustment detection structure includes: a mounting frame, a fixing plate, a detection bracket, a mounting slot, a rotating bracket, a pair of mounting tables, a pair of gear reducers, a pair of drive motors, a telescopic bracket, a rotating pan head and an EL tester;

[0005] The mounting frame is installed in the middle position of the mobile base, the fixed plate is installed on the mounting frame, the detection bracket is installed on the upper wall of the fixed plate, the mounting groove is opened on the detection bracket, the rotating bracket is installed in the mounting groove, a pair of mounting tables are installed on the outer wall of the detection bracket, a pair of gear reducers are installed on a pair of mounting tables, a pair of gear reducer output ends are connected to the rotating brackets, a pair of drive motors are installed on a pair of gear reducer input ends, the telescopic bracket is installed on the rotating bracket, the rotating pan-tilt head is installed on the telescopic bracket, and the EL tester is installed on the rotating pan-tilt head.

[0006] Preferably, six moving wheels are installed on the moving base.

[0007] Preferably, a pair of reinforcing rods are installed on the fixing plate and the detection bracket.

[0008] Preferably, a pair of reinforcing rods are mounted on the fixing plate and the detection bracket by means of fixing bolts.

[0009] Preferably, a pair of mounting platforms are provided with reinforcing ribs.

[0010] Preferably, the pan / tilt head is mounted on the telescopic bracket via a fixing sleeve.

[0011] Beneficial Effects

[0012] The utility model provides an EL detection device for a photovoltaic power station, which has the following beneficial effects: the solution uses a multi-directional adjustment detection structure, and the EL detection equipment is driven to lift and move through the movable multi-directional adjustment structure, without the need for manual climbing and moving, thereby reducing the detection steps and ensuring the safety of the detection process, and solving the problem that the solar panels of the existing photovoltaic power stations are mostly installed in higher positions to ensure the lighting time and prevent obstruction. Due to the high installation height of the solar panels, it is very inconvenient for the staff to use the EL detector for detection, and it is necessary to use climbing equipment for frequent climbing detection, which makes the detection difficult, the efficiency is very low, and there are safety hazards. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the three-dimensional structure of an EL detection device for a photovoltaic power station described in the utility model.

[0014] Figure 2 This is a schematic diagram of the main structure of an EL detection device for a photovoltaic power station described in the utility model.

[0015] Figure 3 It is a side structural schematic diagram of an EL detection device of a photovoltaic power station described in the utility model.

[0016] In the figure: 1-mobile base; 2-mounting frame; 3-fixing plate; 4-detection bracket; 5-mounting slot; 6-rotating bracket; 7-mounting table; 8-gear reducer; 9-driving motor; 10-telescopic bracket; 11-rotating pan-tilt head; 12-EL tester; 13-moving wheel; 14-reinforcement rod; 15-fixing bolt; 16-reinforcement rib plate; 17-fixing sleeve. DETAILED DESCRIPTION

[0017] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.

[0018] Example: See Figure 1-3 , the utility model provides a technical solution: an EL detection device for a photovoltaic power station. This solution takes into account that the traditional manual use of equipment for EL detection of photovoltaic power stations requires frequent climbing up and down, low detection efficiency and potential safety hazards, and low manual detection stability, resulting in poor EL imaging clarity, making it difficult to accurately present relatively minor defects on photovoltaic modules, affecting the detection effect. Based on the above content, this case sets the following technical means;

[0019] Specifically, the device at least includes a mobile base 1, a mounting frame 2, a fixing plate 3, a detection bracket 4, a mounting slot 5, a rotating bracket 6, a pair of mounting tables 7, a pair of gear reducers 8, a pair of driving motors 9, a telescopic bracket 10, a rotating pan-tilt table 11 and an EL tester 12;

[0020] The mobile base 1 supports and fixes the entire equipment. The driving motor 9 is started and rotated under the control of the controller. The driving motor 9 is decelerated through the internal gear transmission of the gear reducer 8 installed on the mounting platform 7 to drive the rotating bracket 6 to rotate on the detection bracket 4 to adjust the pitch angle. The reinforcing rod 14 installed on the fixed plate 3 and the detection bracket 4 by the fixing bolts 15 ensures the stability of the equipment. At the same time, the rotating pan-tilt head 11 drives the EL tester 12 to adjust the angle, so that the EL tester 12 can stably image and shoot the solar panels of the photovoltaic power station, clearly perform imaging detection, and ensure the detection effect.

[0021] Furthermore, a control device is installed on the device, and the control device is connected to the driving motor 9, the rotating pan / tilt 11 and the EL tester 12, and is driven and controlled by a control signal.

[0022] Furthermore, the detection principle of the EL tester 12 in this case is that during detection under dark light conditions, a forward bias is applied to the solar cell to simulate the equivalent DC current generated by sunlight shining on the battery component in actual use. The power supply injects a large number of unbalanced carriers into the solar cell, and the electroluminescence relies on the large number of unbalanced carriers injected from the diffusion area to continuously recombine and emit photons. These photons are then captured by a detection camera, and the light emitted by the solar cell is imaged using a near-infrared imaging system and sent to the computer software. After processing, the EL image of the solar cell is displayed on the screen, thereby explaining the inherent defects that cannot be recognized by the human eye.

[0023] Furthermore, the fixed end of the telescopic bracket 10 in the present technical solution is embedded in the rotating bracket 6, and the telescopic end of the telescopic bracket 10 is exposed outside.

[0024] In the specific implementation process, further, a plurality of moving wheels 13 are installed on the mobile base 1, and the moving wheels 13 facilitate the movement of the equipment, thereby increasing the portability of the detection equipment.

[0025] In the specific implementation process, further, a pair of reinforcing rods 14 are installed on the fixing plate 3 and the detection bracket 4 in cooperation with the fixing bolts 15, and the stability of the detection equipment is ensured by the triangular stable structure formed by them.

[0026] In the specific implementation process, further, a pair of mounting platforms 7 are installed with reinforcing ribs 16, and the installation support is performed through the reinforcing ribs 16.

[0027] In the specific implementation process, further, the rotating pan head 11 is installed on the telescopic bracket 10 through the fixing sleeve 17 .

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An EL detection device for a photovoltaic power station, comprising: The mobile base (1) is characterized in that a multi-directional adjustable detection structure is installed on the mobile base (1); The multi-directional adjustable detection structure comprises: a mounting frame (2), a fixing plate (3), a detection bracket (4), a mounting groove (5), a rotating bracket (6), a pair of mounting platforms (7), a pair of gear reducers (8), a pair of driving motors (9), a telescopic bracket (10), a rotating pan-tilt platform (11) and an EL tester (12); The mounting frame (2) is mounted at the middle position of the mobile base (1), the fixing plate (3) is mounted on the mounting frame (2), the detection bracket (4) is mounted on the upper wall surface of the fixing plate (3), the mounting groove (5) is formed on the detection bracket (4), the rotating bracket (6) is mounted in the mounting groove (5), a pair of mounting platforms (7) are mounted on the outer wall surface of the detection bracket (4), a pair of gear reducers (8) are mounted on the pair of mounting platforms (7), the output ends of the pair of gear reducers (8) are connected to the rotating bracket (6), a pair of driving motors (9) are mounted on the input ends of the pair of gear reducers (8), a telescopic bracket (10) is mounted on the rotating bracket (6), a rotating platform (11) is mounted on the telescopic bracket (10), and an EL tester (12) is mounted on the rotating platform (11).

2. The EL detection device for a photovoltaic power station according to claim 1, characterized in that: Six moving wheels (13) are installed on the moving base (1).

3. The EL detection device for a photovoltaic power station according to claim 1, characterized in that: A pair of reinforcing rods (14) are installed on the fixing plate (3) and the detection bracket (4).

4. The EL detection device for a photovoltaic power station according to claim 3, characterized in that: A pair of reinforcing rods (14) are mounted on the fixing plate (3) and the detection bracket (4) via fixing bolts (15).

5. The EL detection device for a photovoltaic power station according to claim 1, characterized in that: A pair of mounting platforms (7) are provided with reinforcing ribs (16).

6. The EL detection device for a photovoltaic power station according to claim 1, characterized in that: The rotating platform (11) is mounted on the telescopic bracket (10) via a fixing sleeve (17).