Automatic discharging and biscuit baking production line

By designing an automatic cutting and baking biscuit production line, the automatic extrusion and baking of biscuit materials is achieved by using conveyor belts, extrusion mechanisms and opening components, the problem of time-consuming and labor-intensive manual operation in the prior art is solved, and the production efficiency and materials are improved Uniformity of molding.

CN222217025UActive Publication Date: 2024-12-24广东金富士生物科技食品有限公司
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Patent Information

Application Number
CN202420986326.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2024-12-24
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

The existing biscuits require manual squeezing and baking, which is time-consuming and labor-intensive, and cannot achieve automated operations.

Method used

An automatic feeding and baking biscuit production line is designed, including conveyor belts, extrusion boxes, extrusion mechanisms, material barrier components and opening components. The automatic extrusion and conveying of materials are achieved through extrusion motors, screw rods and rotary rods. , use infrared sensors and push plate cylinder to automatically open the oven feed plate to realize automatic baking of materials.

Benefits of technology

The automatic extrusion and baking of biscuit materials is realized, production efficiency is improved, the time and labor intensity of manual operation are reduced, and the uniform molding and baking effect of the materials is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic blanking and biscuit baking production line, which relates to the technical field of biscuit production, and comprises a production line support, a conveying belt, a feeding mechanism, a discharging mechanism, a feeding mechanism, a discharging mechanism, a discharging mechanism, a discharging mechanism and a discharging mechanism, the outer side of the conveying belt is provided with a conveying mechanism, and the upper end of the conveying belt is provided with a tray; according to the automatic discharging biscuit baking production line, materials are poured into a hopper, a conveying belt and a tray are driven to move through a conveying mechanism, the materials are extruded through an extrusion mechanism, then the materials are extruded into the tray from the interior of a discharging plate, and the materials are pinched off through a material blocking assembly, so that the materials are evenly distributed in the tray; then the trays are conveyed to the feeding plate, the feeding plate is opened through the opening assembly, the trays enter the oven, baking is conducted through the oven, after baking is completed, the trays are lightened through the indicator lamp, the oven door is opened, the trays are taken out, and therefore automatic production of biscuits is conducted.
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Description

Technical Field

[0001] The utility model relates to the technical field of biscuit production, in particular to an automatic feeding and baking biscuit production line. Background Art

[0002] Biscuits go through a variety of processes during production, including extrusion and baking;

[0003] In the existing biscuit production process, it is necessary to manually extrude the material, squeeze the liquid material into a tray, and then manually put it into the oven for baking, which is time-consuming and laborious, and the biscuit material cannot be automatically extruded, conveyed and baked. Therefore, the utility model proposes an automatic feeding and baking biscuit production line, which can automatically extrude the biscuit material and then automatically convey it to the oven for baking. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides an automatic feeding and baking biscuit production line, which solves the problems in the above-mentioned background technology.

[0005] To achieve the above objectives, the utility model is implemented through the following technical solutions: an automatic feeding and baking biscuit production line, including a production line bracket and a control panel, and also including:

[0006] A conveyor belt, wherein a conveying mechanism is arranged on the outer side of the conveyor belt, and a tray is placed on the upper end of the conveyor belt;

[0007] An extrusion box, wherein a hopper is disposed at the upper end of the extrusion box, a feed plate is connected to the bottom of the extrusion box, and a feed hole is opened in the middle of the feed plate;

[0008] An extrusion mechanism, wherein the extrusion mechanism rotates the material and extrude it along a feed hole;

[0009] An oven, wherein the outer side of the oven is provided with a feed plate, an opening component capable of automatically opening the feed plate, an indicator light and an oven door;

[0010] The extrusion mechanism comprises an extrusion motor, a spiral rod connected to the output end of the extrusion motor, a rotating rod arranged inside the extrusion box, and a spiral gear and a plum blossom rod arranged outside the rotating rod.

[0011] Furthermore, an automatic feeding and baking biscuit production line also includes:

[0012] A material blocking component comprises a blocking cylinder, and an output end of the blocking cylinder is connected to a blocking plate, and a through hole is opened in the middle of the blocking plate.

[0013] Furthermore, an automatic feeding and baking biscuit production line also includes:

[0014] The support frame is located in the middle of the oven, and the bottom of the support frame is parallel to the bottom of the feed plate.

[0015] Furthermore, an automatic feeding and baking biscuit production line also includes:

[0016] An opening component includes a movable shaft arranged between a feed plate and an oven, a support plate connected to the outside of the oven, an infrared sensor and a push plate cylinder arranged on the upper end of the support plate, a connecting seat arranged on the outside of the feed plate, and a rotating shaft arranged at the connection between the output end of the push plate cylinder and the connecting seat.

[0017] Furthermore, the number of the conveyor belts is two groups and they are symmetrically distributed, the control panel is electrically connected to the indicator light and the extrusion motor, the outside of the control panel is provided with control buttons and a display screen, and the inside of the control panel is provided with a control circuit board and a battery.

[0018] Furthermore, the rotating rod and the helical gear are fixedly connected, and the helical gear and the helical rod are meshed with each other, and the output end of the extrusion motor and the helical rod are fixedly connected.

[0019] Compared with the above-mentioned background technology, the automatic unloading and baking biscuit production line provided in the present application includes a conveyor belt, an extrusion box, a hopper, an extrusion mechanism, a material blocking component, an oven, a feed plate and an opening component. In order to realize the automatic unloading and baking production of biscuits, the tray is moved to the bottom of the extrusion box by the conveyor belt, the biscuit material is extruded by the extrusion mechanism, the extruded material is clamped off by the material blocking component, the feed plate is automatically opened by induction by the opening component, and then the tray and the material are driven by the conveyor belt to move to the inside of the oven to complete the baking.

[0020] The utility model provides an automatic feeding and baking biscuit production line. Compared with the prior art, it has the following beneficial effects:

[0021] 1. An automatic unloading and baking biscuit production line, through the setting of the extrusion mechanism, during the extrusion process of the material, the output end of the extrusion motor is controlled to drive the spiral rod to mesh with the spiral gear on the outside of the rotating rod, and then drive the two sets of rotating rods and the spiral gear to rotate relative to each other, and then extrude the material, so that the material is discharged along the through hole in the middle of the baffle plate and the discharge hole in the middle of the discharge plate, thereby automatically extruding the material, which is convenient for the subsequent baking and molding of the material.

[0022] 2. An automatic unloading and baking biscuit production line, through the setting of the material blocking component, after the material falls to a certain volume, the output end of the blocking cylinder drives the blocking plate to push, thereby blocking the unloading hole in the middle of the unloading plate, and then the material is clamped off, so as to control the extrusion of the material.

[0023] 3. An automatic unloading and baking biscuit production line, through the setting of the opening component, when the tray needs to enter the interior of the oven, the tray is detected by the infrared sensor, and then the push plate cylinder is started. Under the connection of the rotating shaft, the output end of the push plate cylinder drives the connecting seat and the feed plate to push, and the feed plate rotates along the movable axis, thereby opening the feed plate, making it convenient to transport the tray to the interior of the oven for baking. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a structural schematic diagram of an automatic feeding and baking biscuit production line;

[0025] Figure 2 It is a partial structural schematic diagram of an automatic feeding and baking biscuit production line;

[0026] Figure 3 An automatic feeding and baking biscuit production line Figure 2 A magnified view of middle;

[0027] Figure 4 It is a partial side sectional view of an automatic feeding and baking biscuit production line;

[0028] Figure 5 An automatic feeding and baking biscuit production line Figure 4 Enlarged view of B.

[0029] In the figure: 1. production line bracket; 2. conveyor belt; 3. control panel; 4. extrusion box; 41. unloading plate; 5. hopper; 6. extrusion mechanism; 61. extrusion motor; 62. screw rod; 63. rotating rod; 64. spiral gear; 65. plum blossom rod; 7. material blocking assembly; 71. blocking cylinder; 72. blocking plate; 8. oven; 9. feed plate; 10. opening assembly; 101. movable shaft; 102. support plate; 103. infrared sensor; 104. push plate cylinder; 105. connecting seat; 11. indicator light; 12. box door; 13. support frame. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] See also Figure 1-5The utility model provides a technical solution for an automatic unloading and baking biscuit production line: an automatic unloading and baking biscuit production line, comprising a production line bracket 1 and a control panel 3, and also comprising: a conveyor belt 2, a conveying mechanism is arranged on the outer side of the conveyor belt 2, and a tray is placed on the upper end of the conveyor belt 2; an extrusion box 4, a hopper 5 is arranged on the upper end of the extrusion box 4, a unloading plate 41 is connected to the bottom of the extrusion box 4, and a unloading hole is opened in the middle of the unloading plate 41; an extrusion mechanism 6, the extrusion mechanism 6 rotates the material and extrude it along the unloading hole; an oven 8, a feed plate 9, an opening component 10 capable of automatically opening the feed plate 9, an indicator light 11 and a box door 12 are arranged on the outer side of the oven 8; the extrusion mechanism 6 comprises an extrusion motor 61, a screw rod 62 connected to the output end of the extrusion motor 61, a rotating rod 63 arranged inside the extrusion box 4, and a spiral gear 64 and a plum blossom rod 65 are arranged on the outer side of the rotating rod 63.

[0032] Among them, the material blocking component 7 includes a blocking cylinder 71, and the output end of the blocking cylinder 71 is connected to a blocking plate 72, and a through hole is opened in the middle of the blocking plate 72, so that it is beneficial to block the material during the extrusion process to prevent the material from continuing to discharge. The support frame 13 is located in the middle of the oven 8, and the bottom of the support frame 13 is parallel to the bottom of the feed plate 9, so as to facilitate the support of the tray with biscuit material for baking. The opening component 10 includes a movable shaft 101 arranged between the feed plate 9 and the oven 8, a support plate 102 connected to the outside of the oven 8, an infrared sensor 103 and a push plate cylinder 104 are arranged on the upper end of the support plate 102, a connecting seat 105 is arranged on the outside of the feed plate 9, and a rotating shaft is arranged at the connection between the output end of the push plate cylinder 104 and the connecting seat 105, so as to facilitate the identification of the tray, and then the feed plate 9 is automatically opened, and the tray is automatically closed after it is completely moved into the oven 8.

[0033] In addition, there are two groups of conveyor belts 2 and they are symmetrically distributed. The control panel 3 is electrically connected to the indicator light 11 and the extrusion motor 61. The outside of the control panel 3 is provided with control buttons and a display screen. The inside of the control panel 3 is provided with a control circuit board and a battery. The rotating rod 63 and the spiral gear 64 are fixedly connected, and the spiral gear 64 and the spiral rod 62 are meshed. The output end of the extrusion motor 61 and the spiral rod 62 are fixedly connected, which is conducive to automatically extruding the biscuit material into the tray.

[0034] In the working process of the automatic unloading and baking biscuit production line, the user pours the biscuit material into the interior of the two groups of hoppers 5, and then places the tray on the upper end of the two groups of conveyor belts 2, and drives the conveyor belts 2 and the tray to move through the conveying mechanism, and then controls the extrusion mechanism 6 through the control panel 3 to extrude the material, and then extrude it from the inside of the unloading plate 41 to the inside of the tray. During the continuous movement of the two groups of trays, the material is continuously extruded from the unloading plate 41. When the material is extruded to a corresponding volume, the material is clamped off by the material blocking component 7, so that the material is blocked and evenly distributed inside the tray, and then the tray is transported to the feed plate 9, and the feed plate 9 is opened by the opening component 10, so that the tray enters the interior of the oven 8 and is baked by the oven 8. After baking, the indicator light 11 is lit, and the box door 12 is opened to take out the tray, thereby performing automatic production of biscuits.

[0035] It should be noted that through the setting of the extrusion mechanism 6, during the extrusion process of the material, the output end of the extrusion motor 61 is controlled by the control panel 3 to drive the screw rod 62 to engage with the screw gear 64 on the outside of the rotating rod 63, and then drive the two groups of rotating rods 63 to rotate relative to each other, so that the screw gear 64 on the outside of the rotating rod 63 rotates relative to each other, and then the material is extruded, so that the material is discharged along the through hole in the middle of the baffle plate 72 and the discharge hole in the middle of the discharge plate 41, and the material is automatically extruded.

[0036] It should be noted that through the setting of the material blocking component 7, after the material falls to a certain volume, the output end of the blocking cylinder 71 is controlled by the control panel 3 to drive the blocking plate 72 to push, thereby blocking the discharge hole in the middle of the discharge plate 41, and then the material is clamped off, thereby controlling the extrusion of the material.

[0037] It should be noted that, through the setting of the opening component 10, when the tray needs to enter the interior of the oven 8, the tray is detected by the infrared sensor 103, and then the push plate cylinder 104 is started. Under the connection action of the rotating shaft, the output end of the push plate cylinder 104 drives the connecting seat 105 and the feed plate 9 to push, and at the same time, the feed plate 9 rotates along the movable shaft 101, thereby opening the feed plate 9, making it convenient to transport the tray to the interior of the oven 8 for baking.

Claims

1. An automatic feeding and baking biscuit production line, comprising a production line support (1) and a control panel (3), characterized in that: Also includes: A conveyor belt (2), wherein a conveying mechanism is provided on the outer side of the conveyor belt (2), and a tray is placed on the upper end of the conveyor belt (2); An extrusion box (4), wherein a hopper (5) is disposed at the upper end of the extrusion box (4), a discharge plate (41) is connected to the bottom of the extrusion box (4), and a discharge hole is provided in the middle of the discharge plate (41); An extrusion mechanism (6), wherein the extrusion mechanism (6) rotates the material to extrude it along the discharge hole; An oven (8), wherein the outer side of the oven (8) is provided with a feed plate (9), an opening component (10) capable of automatically opening the feed plate (9), an indicator light (11), and a door (12).

2. The automatic feeding and baking biscuit production line according to claim 1 is characterized in that: The extrusion mechanism (6) comprises an extrusion motor (61), a spiral rod (62) connected to the output end of the extrusion motor (61), a rotating rod (63) arranged inside the extrusion box (4), and a spiral gear (64) and a plum blossom rod (65) arranged outside the rotating rod (63).

3. The automatic feeding and baking biscuit production line according to claim 1 is characterized in that: Also includes: A material blocking assembly (7), the material blocking assembly (7) comprising a blocking cylinder (71), wherein the output end of the blocking cylinder (71) is connected to a blocking plate (72), and a through hole is provided in the middle of the blocking plate (72).

4. The automatic feeding and baking biscuit production line according to claim 1 is characterized in that: Also includes: A support frame (13), wherein the support frame (13) is located in the middle of the oven (8), and the bottom of the support frame (13) is parallel to the bottom of the feed plate (9).

5. The automatic feeding and baking biscuit production line according to claim 1 is characterized in that: Also includes: An opening component (10), the opening component (10) comprising a movable shaft (101) arranged between a feed plate (9) and an oven (8), a support plate (102) connected to the outside of the oven (8), an infrared sensor (103) and a push plate cylinder (104) arranged at the upper end of the support plate (102), a connecting seat (105) arranged at the outside of the feed plate (9), and a rotating shaft arranged at the connection between the output end of the push plate cylinder (104) and the connecting seat (105).

6. The automatic feeding and baking biscuit production line according to claim 1, characterized in that: The number of the conveyor belts (2) is two and they are symmetrically distributed. The control panel (3) is electrically connected to the indicator light (11) and the extruder motor (61). The outside of the control panel (3) is provided with control buttons and a display screen. The inside of the control panel (3) is provided with a control circuit board and a battery.

7. The automatic feeding and baking biscuit production line according to claim 2, characterized in that: The rotating rod (63) and the helical gear (64) are fixedly connected, and the helical gear (64) and the helical rod (62) are meshed with each other, and the output end of the extrusion motor (61) and the helical rod (62) are fixedly connected.