Secondary threshing device for soft capsules

By designing a secondary threshing device for soft capsules, the capsules are automatically pressed out using a detection mechanism and a drive machine, the problems of capsule residue and manual selection are solved, and the threshing efficiency and production efficiency are improved.

CN222218245UActive Publication Date: 2024-12-24山东润安生物科技有限公司
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Patent Information

Application Number
CN202422850141.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2024-12-24
Estimated Expiration
2034-11-22

AI Technical Summary

Technical Problem

During the production process of existing soft capsules, the separation mechanism relies on friction to cause the capsule to remain, which requires manual selection, which is time-consuming and labor-intensive, and has low threshing efficiency.

Method used

A soft capsule secondary threshing device is designed, including a feeding system, a threshing system and a winding system. Through the cooperation of the detection mechanism and the drive machine, the detection and pressing mechanism between the upper and lower rotating rollers is automatically adjusted. The capsules are pressed out and the scraping of waste rubber is completed through the winding system.

Benefits of technology

No manual selection is required, labor saving, and the secondary threshing efficiency of soft capsules is improved. In combination with the preparation process of the soft capsule preparation machine, efficient waste rubber collection is achieved.

✦ Generated by Eureka AI based on patent content.

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Abstract

A secondary threshing device for soft capsules comprises a main frame, a feeding system, a threshing system and a rolling system, wherein the feeding system, the threshing system and the rolling system are transversely arranged on the main frame in sequence. The feeding system comprises a lower rotating roller and an upper rotating roller capable of vertically sliding on the upper side of the lower rotating roller, a detection mechanism capable of detecting whether the upper rotating roller floats up and down is arranged on one side of the upper rotating roller, the threshing system comprises a driving machine and a threshing strip plate in transmission connection with the driving machine, and the threshing strip plate is arranged to be capable of pressing down to press out residual capsule particles on rubber. When the rubber sheet with residual capsule particles passes through the space between the upper rotating roller and the lower rotating roller, the upper rotating roller can be jacked upwards, the driving machine can respond to detection information of the detection mechanism, the residual capsule particles on the rubber sheet can be pressed out through delayed action, finally, waste rubber sheet winding is completed through the winding system, manual secondary sorting is not needed, labor force is saved, and the production efficiency is improved. Meanwhile, by controlling the operation efficiency of the secondary threshing device, the preparation efficiency of the secondary threshing device can be matched with the preparation efficiency of the soft capsule preparation machine, and finally the secondary threshing work of the soft capsules is efficiently completed.
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Description

Technical Field

[0001] The utility model relates to the technical field of punching devices, in particular to a secondary threshing device for soft capsules. Background Art

[0002] The production process of soft capsules usually relies on two squeezing rollers arranged opposite to each other. When the two rubber skins are squeezed and combined, the liquid (powder) is injected with the help of a spray body to complete the molding work. The formed soft capsules also need to be separated from the waste rubber skin by a separation mechanism. For example, the application document with application number CN202311246065.X in the patent library discloses a double-piece soft capsule one-time molding equipment and its production process. The mechanism for separating the capsule skin includes two separation rollers arranged opposite to each other. The separation of the capsule skin is achieved by the reverse rotation of the two separation rollers. This separation method only relies on the friction between the separation roller and the soft capsule when it rotates to push the soft capsule away from the rubber skin, resulting in residual soft capsule particles on the waste rubber skin. After the waste rubber skin is collected, it needs to be manually sorted, which is time-consuming and labor-intensive. Utility Model Content

[0003] In order to solve the technical problems existing in the above-mentioned background technology, the utility model provides a secondary threshing device for soft capsules.

[0004] The technical solution of this utility model is as follows:

[0005] A soft capsule secondary threshing device comprises a main frame and a feeding system, a threshing system and a winding system which are arranged in sequence on the main frame in a transverse direction. The rubber after primary threshing can enter from the feeding system, and the capsule particles remaining on the rubber can be removed under the action of the threshing system. Finally, the winding work of the waste rubber can be completed through the winding system.

[0006] As the core technical concept of the utility model, the feeding system includes a lower rotating roller and an upper rotating roller on the upper side of which can slide vertically, and a detection mechanism capable of detecting whether the upper rotating roller floats up and down is provided on one side of the upper rotating roller. The threshing system includes a driving machine and a threshing strip connected to the driving machine, and the threshing strip is configured to be able to press down under the action of the driving machine to press out the capsules remaining on the rubber. On the basis of the above structure, when the rubber with residual capsules passes between the upper rotating roller and the lower rotating roller, the upper rotating roller will be lifted upward, and the driving machine can respond to the detection information of the detection mechanism, and delay the action to press out the capsules remaining on the rubber. Finally, the waste rubber is wound up through the winding system, and there is no need for manual secondary sorting, which saves labor. At the same time, by controlling the operating efficiency of the secondary threshing device, it can be coordinated with the preparation efficiency of the soft capsule preparation machine, and finally the secondary threshing of the soft capsules is efficiently completed.

[0007] As described above, a secondary threshing device for soft capsules includes, as for the structure of the detection mechanism, a mounting block fixed to the main frame, a contact sensor is provided on one side of the mounting block, and the contact sensor is located directly above the upper rotating roller to ensure the accuracy of the detection result of the detection mechanism.

[0008] As a preferred embodiment, the height of the contact sensor is adjustable to accommodate soft capsules of different specifications. At the same time, by adjusting the height of the contact sensor, it is ensured that when the capsule particles pass between the upper roller and the lower roller, the contact sensor can effectively receive the feedback action of the upper roller and better complete the detection work.

[0009] As a further preferred embodiment, in order to further ensure the accuracy of the detection result of the contact sensor, two are provided above the two ends of the upper rotating roller.

[0010] The soft capsule secondary threshing device as described above, specifically speaking of the structure of the threshing system, also includes two supporting plates arranged vertically opposite to each other, with a gap between the upper ends of the two supporting plates, and pressure plates are provided on both sides of the threshing strip for vertical elastic sliding. The two pressure plates are subjected to elastic force downward and correspond to the upper ends of the two supporting plates up and down, that is, when the threshing strip drives the pressure plate to move downward, the pressure plates on both sides can be elastically pressed on the upper ends of the two supporting plates respectively to prevent the rubber from being deformed by pressure, thereby ensuring that the residual capsule particles on the rubber can be pressed out smoothly through the continued movement of the threshing strip.

[0011] As a preferred embodiment, in order to further ensure that the action of separating the pressure plate can smoothly press out the capsules on the rubber, a plurality of pressure rods are linearly arranged on the lower side of the threshing strip.

[0012] In order to facilitate the collection of capsule grains after secondary threshing, a guide groove inclined toward the outside of the main frame is provided on the main frame at a position corresponding to the position between the two supporting plates.

[0013] In the soft capsule secondary threshing device as described above, in order to conveniently control the stroke of the threshing strips and prevent them from breaking the rubber, the driving machine adopts a linear motor.

[0014] In order to ensure that the threshing strip can be pressed down horizontally under the drive of the linear motor, thereby ensuring the threshing effect through it, at least two linear motors are arranged along the length direction of the threshing strip.

[0015] The beneficial effect of the utility model is that the utility model is a secondary threshing device for soft capsules. When the rubber with residual capsule particles passes between the upper rotating roller and the lower rotating roller, the upper rotating roller will be lifted up, and the driving machine can respond to the detection information of the detection mechanism, and the delayed action will press out the residual capsule particles on the rubber, and finally the winding of the waste rubber is completed by the winding system, and there is no need for manual secondary sorting, which saves labor. At the same time, by controlling the operating efficiency of the secondary threshing device, it can be coordinated with the preparation efficiency of the soft capsule preparation machine, and finally the secondary threshing work of the soft capsule is completed efficiently. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] By reading the detailed description of the preferred embodiment below, the scheme and advantages of the present application will become clear to those skilled in the art. The accompanying drawings are only used to illustrate the preferred embodiment and are not considered to be limiting of the present invention.

[0017] In the attached picture:

[0018] Figure 1 It is a structural schematic diagram of the secondary threshing device in the embodiment;

[0019] Figure 2 for Figure 1 The main view;

[0020] Figure 3 This is a schematic diagram of the installation structure of the detection mechanism in the embodiment;

[0021] The components represented by the reference numerals in the figure are:

[0022] 1. Main frame; 11. Front support rod; 12. Horizontal plate; 13. Rear support rod; 2. Feeding system; 21. Lower roller; 22. Upper roller; 23. Sliding block; 24. Detection mechanism; 241. Mounting block; 242. Contact sensor; 3. Threshing system; 31. Mounting frame; 32. Driving machine; 33. Threshing strip; 34. Pressing plate; 35. Pressing rod; 36. Supporting plate; 4. Winding system; 41. Winding roller; 5. Lead-out groove. DETAILED DESCRIPTION

[0023] Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings.

[0024] Embodiment: This embodiment provides a soft capsule secondary threshing device, see Figure 1 and Figure 2 , including a main frame 1 and a feeding system 2, a threshing system 3 and a winding system 4 arranged thereon in sequence in a transverse direction. The rubber after primary threshing can enter from the feeding system 2, and the residual capsules on it can be removed under the action of the threshing system 3. Finally, the winding work of the waste rubber can be completed through the winding system 4. The structure of the secondary threshing device is described in detail below with reference to the accompanying drawings.

[0025] In this embodiment, the main frame 1 includes two vertically arranged front support rods 11 and two vertically arranged rear support rods 13, the two front support rods 11 and the two rear support rods 13 are arranged in a rectangular array, and the main frame 1 also includes a horizontally arranged cross plate 12, which is connected between the middle parts of the four support rods.

[0026] In this embodiment, as for the structure of the feeding system 2, it includes a horizontally arranged lower roller 21, and the two ends of the lower roller 21 are rotatably connected to the two front support rods 11 respectively; the feeding system 2 also includes an upper roller 22 horizontally arranged on the upper side of the lower roller 21 and capable of vertical sliding, and a detection mechanism 24 arranged on one side of the upper roller 22 and capable of detecting whether the upper roller 22 floats up and down. When the rubber with residual capsule particles passes between the upper roller 22 and the lower roller 21, the protruding capsule particles can lift the upper roller 22 upward, and the detection mechanism 24 completes the detection of the movement information of the upper roller 22.

[0027] Specifically speaking of the connection method of the upper rotating roller 22, a sliding opening is vertically opened in the middle of the upper end of the front support rod 11, and the feeding system 2 also includes sliders 23 rotatably arranged at both ends of the upper rotating roller 22, and the sliders 23 are slidably arranged in the sliding opening from the upper end of the sliding opening, so as to ensure that the upper rotating roller 22 can be disassembled and assembled more conveniently.

[0028] As a preferred embodiment, in order to ensure that the upper rotating roller 22 can be lifted up smoothly under the action of the capsule particles and prevent it from crushing the capsule particles, the upper rotating roller 22 adopts a hollow structure.

[0029] Specifically speaking, the structure of the detection mechanism 24 is Figure 3 It includes a mounting block 241 fixed on the main frame 1, the mounting block 241 is inserted into the upper end of the front support rod 11, and a contact sensor 242 is provided on one side. The contact sensor 242 is located directly above the upper rotating roller 22 to ensure the accuracy of the detection result of the detection mechanism 24.

[0030] As a preferred embodiment, the height of the contact sensor 242 is adjustable. Specifically, a slide groove is vertically opened on the inner side of the mounting block 241 (close to the side of the upper roller 22), and the contact sensor 242 is slidably connected to the slide groove. Through this arrangement, the contact sensor 242 can adapt to the detection of the action of the upper roller 22 under the conditions of soft capsules of different specifications. At the same time, by adjusting the height of the contact sensor 242, it is ensured that when the capsule particles pass between the upper roller 22 and the lower roller 21, the contact sensor 242 can effectively receive the feedback action of the upper roller 22, so as to better complete the detection work.

[0031] As a further preference, in order to further ensure the accuracy of the detection results of the contact sensor 242, two are provided above the two ends of the upper rotating roller 22, that is, two mounting blocks 241 are provided at the upper ends of the two front support rods 11, and contact sensors 242 are provided on both sides of the two mounting blocks 241.

[0032] In this embodiment, combined with Figure 2 The threshing system 3 includes a driving machine 32 and a threshing strip 33 connected thereto in a transmission manner. The threshing strip 33 is arranged horizontally and perpendicular to the moving direction of the rubber. It is arranged to be able to press down under the action of the driving machine 32 to press out the capsule particles remaining on the rubber. On the basis of this structure, when the contact sensor 242 detects that the upper rotating roller 22 is floating, the driving machine 32 can respond to the detection information of the detection mechanism 24, delay the action to press out the capsule particles remaining on the rubber, and finally complete the winding of the waste rubber through the winding system 4, without the need for manual secondary sorting, saving labor, and at the same time, by controlling the operating efficiency of the secondary threshing device, it can be coordinated with the preparation efficiency of the soft capsule preparation machine, and finally the secondary threshing of the soft capsule is efficiently completed.

[0033] As for the structure of the threshing system 3, it also includes a mounting frame 31 arranged on the upper side of the middle part of the transverse plate 12, and the driving machine 32 is arranged on the upper side inside the mounting frame 31, with its transmission end facing downward and fixed to the upper side of the threshing strip 33.

[0034] As a preferred embodiment, in order to facilitate the control of the movement and stroke of the threshing strip 33, prevent it from breaking the rubber, and ensure its response speed, the driving machine 32 adopts a linear motor.

[0035] As a further preference, in order to ensure that the threshing strips 33 can be pressed down horizontally under the drive of the linear motor, thereby ensuring the threshing effect thereof, at least two linear motors are provided along the length direction of the threshing strips 33 .

[0036] In this embodiment, the threshing system 3 also includes two supporting plates 36 arranged vertically opposite to each other, the supporting plates 36 include an inclined section and a vertical section on its upper side, there is a gap between the upper ends of the two supporting plates 36, and the two supporting plates 36 are in an "eight" shape as a whole, and pressure plates 34 are provided on both sides of the threshing strip 33 for vertical elastic sliding. The two pressure plates 34 are subjected to elastic force downward and correspond to the upper ends of the two supporting plates 36 respectively, that is, when the threshing strip 33 drives the pressure plates 34 to move downward, the pressure plates 34 on both sides can be elastically pressed on the upper ends of the vertical ends of the two supporting plates 36 respectively to prevent the rubber from being deformed by pressure, and to ensure that the residual capsules on the rubber can be pressed out smoothly through the continued movement of the threshing strip 33.

[0037] As a preferred embodiment, in order to further ensure that the action of separating the pressure plate 34 can smoothly press out the capsules on the rubber, a plurality of pressure rods 35 are linearly arranged on the lower side of the threshing strip 33.

[0038] In this embodiment, the winding system 4 includes a horizontally arranged winding roller 41, whose two ends are rotatably connected to two rear support rods 13 respectively. In order to ensure the winding amount of waste rubber on the winding roller 41 and extend its replacement cycle, the horizontal plate 12 is provided with a first notch at the position corresponding to the winding roller.

[0039] Furthermore, in order to facilitate the collection of capsule grains after secondary threshing, a second notch is provided at the position between the two supporting plates 36 on the transverse plate 12 of the main frame 1, and a guide groove 5 inclined toward the outside of the main frame 1 is provided in the second notch.

Claims

1. A soft capsule secondary threshing device, characterized in that: It comprises a main frame (1) and a feeding system (2), a threshing system (3) and a winding system (4) which are arranged in sequence on the main frame in a transverse direction; The feeding system (2) comprises a lower rotating roller (21) and an upper rotating roller (22) on the upper side of which can slide vertically, and a detection mechanism (24) capable of detecting whether the upper rotating roller (22) floats up and down is provided on one side of the upper rotating roller (22); The threshing system (3) comprises a driving machine (32) and a threshing strip (33) connected thereto in a transmission manner, wherein the threshing strip (33) is configured to be able to press downward under the action of the driving machine (32) to press out the capsule grains remaining on the rubber; The reeling system (4) is configured to complete the reeling work of the rubber.

2. A soft capsule secondary threshing device according to claim 1, characterized in that: The detection mechanism (24) comprises a mounting block (241) fixed to the main frame (1), one side of which is provided with a contact sensor (242), and the contact sensor (242) is located directly above the upper rotating roller (22).

3. A soft capsule secondary threshing device according to claim 2, characterized in that: The height of the contact sensor (242) is adjustable.

4. A soft capsule secondary threshing device according to claim 2, characterized in that: Two contact sensors (242) are provided above the two ends of the upper rotating roller (22).

5. A soft capsule secondary threshing device according to claim 1, characterized in that: The threshing system (3) further comprises two supporting plates (36) arranged vertically opposite to each other; Pressing plates (34) are provided on both sides of the threshing strip (33) in a vertical elastic sliding manner. The two pressing plates (34) are subjected to elastic forces in a downward direction and correspond to the upper ends of the two supporting plates (36) in a vertical direction.

6. A soft capsule secondary threshing device according to claim 5, characterized in that: A plurality of pressure rods (35) are linearly arranged on the lower side of the threshing strip (33).

7. A soft capsule secondary threshing device according to claim 5, characterized in that: A guide groove (5) is provided on the main frame (1) at a position corresponding to the position between the two supporting plates (36) and is inclined to point to the outside of the main frame (1).

8. A soft capsule secondary threshing device according to any one of claims 1 to 7, characterized in that: The driving machine (32) is a linear motor.

9. A soft capsule secondary threshing device according to claim 8, characterized in that: At least two linear motors are provided along the length direction of the threshing strip (33).