Dehydration device for glyceryl triacetate production
By using heating stirring and vacuum boiling technology in the dehydration device of glyceryl acetate, the water evaporation is accelerated, and the cooling system of the condenser tube and heat dissipation fins is used to solve the problem of slow dehydration speed in the prior art, achieving efficient dehydration and energy-saving effects.
Patent Information
- Application Number
- CN202420812121.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-18
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-04-18
AI Technical Summary
The existing dehydration device of glyceryl triacetate is slow, resulting in a long production cycle, reducing production efficiency and increasing energy consumption costs.
A dehydration device including a reaction tank, a stirring paddle and a vacuum pump is designed to accelerate moisture evaporation through heating and stirring, and reduce the boiling point of moisture through a vacuum pump, and combine a cooling mechanism with a condenser tube and a heat dissipation fin to achieve efficient dehydration and energy saving.
It significantly accelerates the dehydration speed, shortens the production cycle, reduces energy consumption and water waste, and improves production efficiency and the service life of the equipment.
Smart Images

Figure CN222218614U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dehydration devices, in particular to a dehydration device for producing triacetin. Background Art
[0002] A dehydration device is a device used to remove excess water from materials. Common dehydration devices include centrifugal dehydrators, belt dehydrators, filter presses, and presses. Centrifugal dehydrators use centrifugal force to separate water from solids in materials. They are widely used in chemical, pharmaceutical, food, mining, environmental protection and other industries. Belt dehydrators achieve dehydration through belt transportation and the filtering effect of filter belts. They are suitable for textiles, leather, papermaking, printing and dyeing, mining, building materials and other fields. Filter presses and presses remove water from materials by applying pressure.
[0003] The existing triacetin dehydration device has a slow dehydration speed during operation, resulting in a longer production cycle of triacetin, which will reduce the production efficiency of the entire production line. It also means that the equipment needs to work longer, thereby consuming more energy and increasing the energy consumption cost in the production process of triacetin. Utility Model Content
[0004] The utility model mainly provides a dehydration device for producing triacetin which can accelerate the dehydration speed.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a dehydration device for triacetin production, comprising a dehydration mechanism, a cooling mechanism is fixedly installed on the top of the dehydration mechanism; the dehydration mechanism comprises a reaction tank, a circular hole 1 is opened on the top of the reaction tank, a circular hole 2 is opened on the top of the reaction tank, a circular hole 3 is opened on the top of the reaction tank, a feed port is arranged on the top of the reaction tank, a motor is fixedly installed on the top of the reaction tank, a rotating shaft is fixedly installed on the output end of the motor, and the outer wall of the rotating shaft is movably inserted in the inner part of the circular hole 2, a group of stirring paddles are fixedly installed on the outer wall of the rotating shaft, and the bottom of the reaction tank is fixedly installed A group of supporting legs is provided, and a base is fixedly installed between the bottoms of the group of supporting legs. A discharge port is provided at the bottom of the reaction tank, and the user can pour the triacetin to be dehydrated into the reaction tank through the feed port. Then the dehydration device is started, and the internal triacetin is heated through the reaction tank to evaporate the internal water. At this time, the motor starts to start, driving the rotating shaft to rotate inside the second circular hole. When the rotating shaft rotates, it will drive a group of stirring paddles fixedly installed on the outer wall to rotate together, stirring the triacetin inside the reaction tank, increasing the heating area of the triacetin, and making the triacetin evenly heated everywhere, thereby improving the dehydration effect of the device.
[0006] Preferably, a vacuum pump is fixedly installed on the top of the reaction tank, and the output end of the vacuum pump is fixedly connected to an air outlet pipe. After the vacuum pump is started, the air inside the reaction tank will be extracted.
[0007] Preferably, the input end of the vacuum pump is fixedly connected to an air inlet pipe, and the outer wall of the air inlet pipe is fixedly inserted into the inside of the circular hole three. The vacuum pump draws out the air inside the reaction tank through the air inlet pipe and discharges it through the air outlet pipe, so that a negative pressure is formed inside the reaction tank, the boiling point of the water inside the triacetin is reduced, and the energy consumption during dehydration is reduced.
[0008] Preferably, the cooling mechanism includes a delivery pipe, the output end of the delivery pipe is fixedly connected to a condenser, after the water inside the triacetin evaporates, the water vapor will enter the delivery pipe, and the delivery pipe will transport the water vapor forward to the inside of the condenser.
[0009] Preferably, a group of cooling fins are fixedly mounted on the outer wall of the condenser, and four fans are fixedly installed between the outer walls of the group of cooling fins. The cooling fins can fix the position of the condenser to prevent the condenser from deformation after long-term use, thereby extending the service life of the condenser. After the fans are started, external cold air will continuously pass through the cooling fins, thereby keeping the cooling fins at a lower temperature.
[0010] Preferably, a water tank is fixedly sleeved between the outer walls of a group of the heat dissipation fins, and the outer wall of the condenser is fixedly inserted into the water tank. The cooling water in the water tank can condense the water vapor inside the condenser, which is convenient for users to collect and process. The heat dissipation fins can keep the cooling water at a low temperature to avoid a reduction in cooling effect due to an increase in the cooling water temperature.
[0011] Preferably, the top of the base is fixedly connected to the bottom of the water tank, the inner wall of the circular hole 1 is fixedly inserted into the outer wall of the delivery pipe, the water vapor inside the reaction tank comes to the inside of the condenser through the delivery pipe, and is condensed under the action of cooling water. The device does not need to use running water for cooling, which not only reduces the waste of water resources, but also simplifies the device structure.
[0012] Compared with the prior art, the advantages and positive effects of the utility model are:
[0013] 1. In the utility model, under the action of the dehydration mechanism, when the reaction tank heats the triacetin inside, the motor will drive a group of stirring paddles to rotate through the rotating shaft after starting, thereby increasing the heating area of the triacetin and increasing the evaporation rate of the internal water. At this time, the vacuum pump will extract the air inside the reaction tank, so that the internal air pressure of the reaction tank is reduced and the boiling point of the water is reduced. Through the above structure and method, the equipment can complete the dehydration task in a shorter time, thereby reducing energy consumption and energy use costs. Accelerating the dehydration speed can also shorten the production cycle and reduce the residence time of materials in the equipment, thereby increasing production.
[0014] 2. In the utility model, under the action of the cooling mechanism, the heat dissipation fins and the fan cooperate with each other, so that the cooling water inside the water tank can always maintain a low temperature, without the need to use running water for cooling, reducing the consumption of water resources, simplifying the structure of the equipment, and facilitating the workers to install and operate the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 A three-dimensional diagram of a dehydration device for producing triacetin is provided for the utility model;
[0016] Figure 2 This is a top view of the main structure of a dehydration device for triacetin production proposed by the utility model;
[0017] Figure 3 The utility model provides a main structure plan of a dehydration device for producing triacetin;
[0018] Figure 4 The utility model provides a schematic diagram of the partial disassembly of a cooling mechanism of a dehydration device for producing triacetin.
[0019] Legend: 1. Dehydration mechanism; 101. Reaction tank; 102. Round hole one; 103. Round hole two; 104. Round hole three; 105. Feed inlet; 106. Motor; 107. Rotating shaft; 108. Agitator; 109. Support leg; 110. Base; 111. Discharge port; 112. Vacuum pump; 113. Exhaust pipe; 114. Inlet pipe; 2. Cooling mechanism; 201. Delivery pipe; 202. Condenser; 203. Heat dissipation fins; 204. Fan; 205. Water tank. DETAILED DESCRIPTION
[0020] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0022] See also Figure 1-Figure 4 The utility model provides a technical solution: a dehydration device for triacetin production, comprising a dehydration mechanism 1, a cooling mechanism 2 is fixedly installed on the top of the dehydration mechanism 1; the dehydration mechanism 1 comprises a reaction tank 101, a round hole 102 is opened on the top of the reaction tank 101, a round hole 2 103 is opened on the top of the reaction tank 101, a round hole 3 104 is opened on the top of the reaction tank 101, a feed port 105 is arranged on the top of the reaction tank 101, a motor 106 is fixedly installed on the top of the reaction tank 101, a rotating shaft 107 is fixedly installed on the output end of the motor 106, and the outer wall of the rotating shaft 107 is movably inserted in the inner part of the round hole 2 103, a group of stirring paddles 108 are fixedly installed on the outer wall of the rotating shaft 107, and a stirring paddle 108 is fixedly installed on the bottom of the reaction tank 101 A group of supporting legs 109 is provided, and a base 110 is fixedly installed between the bottoms of the group of supporting legs 109. A discharge port 111 is provided at the bottom of the reaction tank 101. The user can pour the triacetin to be dehydrated into the reaction tank 101 through the feed port 105. Then the dehydration device is started, and the internal triacetin is heated through the reaction tank 101 to evaporate the internal water. At this time, the motor 106 starts to start, driving the rotating shaft 107 to start rotating inside the circular hole 103. When the rotating shaft 107 rotates, it will drive a group of stirring paddles 108 fixedly installed on the outer wall to rotate together, stir the triacetin inside the reaction tank 101, increase the heating area of the triacetin, and make the triacetin evenly heated at all places, thereby improving the dehydration effect of the device.
[0023] like Figure 2 As shown, a vacuum pump 112 is fixedly installed on the top of the reaction tank 101, and an output end of the vacuum pump 112 is fixedly connected to an air outlet pipe 113. After the vacuum pump 112 is started, the air inside the reaction tank 101 will be extracted.
[0024] like Figure 2 As shown, the input end of the vacuum pump 112 is fixedly connected to an air inlet pipe 114, and the outer wall of the air inlet pipe 114 is fixedly inserted into the inside of the circular hole 104. The vacuum pump 112 extracts the air inside the reaction tank 101 through the air inlet pipe 114 and discharges it through the air outlet pipe 113, so that a negative pressure is formed inside the reaction tank 101, the boiling point of the water inside the triacetin is reduced, and the energy consumption during dehydration is reduced.
[0025] like Figure 2As shown, the cooling mechanism 2 includes a delivery pipe 201, and the output end of the delivery pipe 201 is fixedly connected to a condenser 202. After the water inside the triacetin evaporates, the water vapor will enter the delivery pipe 201, and the delivery pipe 201 will transport the water vapor forward to the inside of the condenser 202.
[0026] like Figure 2 As shown, a group of heat dissipation fins 203 are fixedly mounted on the outer wall of the condenser 202, and four fans 204 are fixedly installed between the outer walls of the group of heat dissipation fins 203. The heat dissipation fins 203 can fix the position of the condenser 202 to prevent the condenser 202 from being deformed after long-term use, thereby extending the service life of the condenser 202. At the same time, after the fans 204 are started, the external cold air will continuously pass through the heat dissipation fins 203, so that the heat dissipation fins 203 are kept at a lower temperature.
[0027] like Figure 2 As shown, a water tank 205 is fixedly mounted between the outer walls of a group of heat dissipation fins 203, and the outer wall of the condenser 202 is fixedly inserted into the water tank 205. The cooling water in the water tank 205 can condense the water vapor inside the condenser 202, which is convenient for the user to collect and process. The heat dissipation fins 203 can keep the cooling water at a low temperature to avoid the cooling effect being reduced due to the increase in the cooling water temperature.
[0028] like Figure 1 As shown, the top of the base 110 is fixedly connected to the bottom of the water tank 205, the inner wall of the circular hole 102 is fixedly inserted into the outer wall of the delivery pipe 201, and the water vapor inside the reaction tank 101 comes to the inside of the condenser 202 through the delivery pipe 201 and is condensed under the action of cooling water. The device does not need to use running water for cooling, which not only reduces the waste of water resources, but also simplifies the device structure.
[0029] The method of use and working principle of the device: the worker pours the triacetin to be dehydrated into the reaction tank 101 through the feed port 105. At this time, the reaction tank 101 will heat the internal triacetin and start the motor 106. The motor 106 will drive the rotating shaft 107 to start rotating, and the rotating shaft 107 will drive a group of stirring paddles 108 to rotate together. When the group of stirring paddles 108 rotate, the internal triacetin is stirred to increase the evaporation rate of water. At the same time, the vacuum pump 112 also starts to work together through the air inlet pipe 112. 14 The air inside the reaction tank 101 is extracted and discharged through the exhaust pipe 113, so that negative pressure is formed inside the reaction tank 101, the temperature required for water evaporation is reduced, and energy consumption is reduced. Then the water vapor passes through the delivery pipe 201 to the inside of the condenser 202. The cooling water in the water tank 205 will condense the water vapor inside the condenser 202. A group of heat dissipation fins 203 will take out the heat inside the cooling water. Then four fans 204 start to drive the outside air to accelerate through the group of heat dissipation fins 203 to reduce the temperature of the cooling water.
[0030] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A dehydration device for producing triacetin, comprising a dehydration mechanism (1), characterized in that: A cooling mechanism (2) is fixedly mounted on the top of the dehydration mechanism (1); The dehydration mechanism (1) comprises a reaction tank (101), a first circular hole (102) is provided on the top of the reaction tank (101), a second circular hole (103) is provided on the top of the reaction tank (101), a third circular hole (104) is provided on the top of the reaction tank (101), a feed inlet (105) is provided on the top of the reaction tank (101), a motor (106) is fixedly mounted on the top of the reaction tank (101), and the motor (106) is A rotating shaft (107) is fixedly mounted at the output end, and the outer wall of the rotating shaft (107) is movably inserted into the inside of the second circular hole (103); a group of stirring paddles (108) are fixedly mounted on the outer wall of the rotating shaft (107); a group of supporting legs (109) are fixedly mounted on the bottom of the reaction tank (101); a base (110) is fixedly mounted between the bottoms of the group of supporting legs (109); and a discharge port (111) is provided at the bottom of the reaction tank (101).
2. A dehydration device for producing triacetin according to claim 1, characterized in that: A vacuum pump (112) is fixedly installed on the top of the reaction tank (101), and an output end of the vacuum pump (112) is fixedly connected to an air outlet pipe (113).
3. A dehydration device for producing triacetin according to claim 2, characterized in that: The input end of the vacuum pump (112) is fixedly connected to an air intake pipe (114), and the outer wall of the air intake pipe (114) is fixedly inserted into the interior of the circular hole three (104).
4. A dehydration device for producing triacetin according to claim 3, characterized in that: The cooling mechanism (2) comprises a delivery pipe (201), and the output end of the delivery pipe (201) is fixedly connected to a condenser pipe (202).
5. A dehydration device for producing triacetin according to claim 4, characterized in that: A group of heat dissipation fins (203) are fixedly mounted on the outer wall of the condenser tube (202), and four fans (204) are fixedly mounted between the outer walls of the group of heat dissipation fins (203).
6. A dehydration device for producing triacetin according to claim 5, characterized in that: A water tank (205) is fixedly sleeved between the outer walls of a group of the heat dissipation fins (203), and the outer wall of the condenser tube (202) is fixedly inserted into the interior of the water tank (205).
7. A dehydration device for producing triacetin according to claim 6, characterized in that: The top of the base (110) is fixedly connected to the bottom of the water tank (205), and the inner surface wall of the circular hole (102) is fixedly inserted into the outer surface wall of the delivery pipe (201).
