Emulsifying equipment for processing insecticidal aid
By designing the structure of the hollow mixing box and the external protective box, combining the mixing components and water pump, the automatic stirring and secondary stirring of the emulsified raw materials are achieved, and the stability and noise problems of the existing equipment are solved, and the overall performance and operation convenience of the emulsification equipment are improved. .
Patent Information
- Application Number
- CN202420448747.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-08
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-03-08
AI Technical Summary
The existing emulsification equipment has inconsistent stability requirements during the stirring process, and excessive vibration energy will cause equipment to shake. If the vibration energy is too small, it will cause small fluctuations in the sinking raw materials, the actual use effect is unstable and the noise problem is serious, making it difficult to meet production needs.
An emulsification equipment for pesticide additive processing is designed, using a hollow mixing box and an external protective box structure, and is equipped with a stirring component, a water pump and a diverting ratio tube. Automatic stirring and secondary stirring are achieved through a servo motor and solenoid valve to improve the even stirring. and equipment stability, and automatic collection and cleaning of raw materials through drain tanks and valve tube components.
It realizes efficient and automated stirring of emulsified raw materials, improves stirring uniformity and practicality of the equipment, reduces noise, and enhances the stability and operation convenience of the overall equipment.
Smart Images

Figure CN222219269U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of emulsification equipment, in particular to emulsification equipment for processing insecticide adjuvants. Background Art
[0002] Insecticidal adjuvants are a type of pesticide adjuvant. They mainly refer to substances that can be mixed with pesticide original drugs or with original drugs through processing to improve the physical and chemical properties of the preparation, enhance the efficacy, and facilitate use. In the production of pesticide adjuvants, emulsification processing is one of the necessary processes, and the relevant operating technology is also in a public state. For example, the authorized patent with application number CN202022985048.6 proposes "an emulsifier for pesticide production, including an emulsification box; also including a stirring motor, the stirring motor is arranged at the center of the upper top surface of the emulsification box, the stirring motor is provided with a stirring shaft downward, the stirring shaft extends into the emulsification box, and a first bearing seat is provided at the connection between the stirring shaft and the emulsification box body, and a bearing is installed in the first bearing seat; also including a vibration generator, the vibration generator is located at the bottom of the emulsification box, and is used to generate vibration and transmit it to the liquid in the emulsification box". After implementation, "a vibration device is installed on the emulsification box, and the emulsification box is vibrated during the stirring process to increase the uniformity of stirring, ensure uniform concentration of pesticides, and reduce pesticide waste."
[0003] From the above disclosed technical content, in order to improve the stirring uniformity of the emulsification equipment, the prior art adds a vibration device in the device, and then uses the vibration energy to make the bottom raw materials move up and down. This is feasible in theory, but in actual operation, there are several obviously unreasonable problems. First, during the operation of the emulsification equipment, there are certain requirements for stability, and the additional vibration of the prior art does not meet the actual production requirements. Second, excessive vibration energy will cause the entire equipment to shake, while too little vibration energy will cause the bottom raw materials to fluctuate slightly, and the actual use effect is unstable and difficult to operate. Third, the processing noise problem, the noise generated by the operation of the vibration device may be the sum of the noise of the emulsification equipment operation. In summary, it can be seen that the prior art still has defects and needs further improvement. Utility Model Content
[0004] In view of the deficiencies of the prior art, the utility model provides an emulsifying device for processing insecticide adjuvants, which solves the problems raised by the above-mentioned background technology.
[0005] The utility model provides the following technical solutions: an emulsifying device for processing insecticide adjuvants, comprising a hollow stirring box, an outer protective box sleeved on the outside of the hollow stirring box, a support seat installed at the bottom of the outer protective box, and a feed pipe sleeved on the top of the hollow stirring box, the top end surface of the feed pipe is threadedly connected with a sealing cover, a stirring assembly is sleeved on the inner side of the middle of the hollow stirring box, a split ratio tube communicating with the inner space of the hollow stirring box is sleeved on the inner wall of the hollow stirring box, a main drain valve pipe is sleeved on one side of the bottom of the outer protective box, and one end of the main drain valve pipe extends to the interior of the hollow stirring box;
[0006] A water pump is installed on the top of the outer protective box, and the input end of the water pump is connected to drainage liquid, one end of the drainage liquid extends to the inner side of the bottom of the hollow mixing box, and the output end of the water pump is connected to a first valve tube, one end of the first valve tube extends to the hollow space of the hollow mixing box.
[0007] Preferably, a transition connecting plate is provided on the bottom surface of the outer protective box, the transition connecting plate is installed and fixed to the top of the support seat by screws, and walking wheels are provided on the bottom of the support seat.
[0008] The stirring assembly is mainly composed of a stirring shaft, a stirring support rod fixedly mounted on the surface of the stirring shaft, and a servo motor drivingly connected to the top end of the stirring shaft. The top of the stirring shaft passes through the top structure of the hollow stirring box and extends to the outside of the top of the hollow stirring box. A support frame is installed between the shell surface of the servo motor and the top surface of the outer protective box.
[0009] Preferably, the inner wall of the bottom of the hollow mixing box is provided with a drainage groove connected to the hollow space thereof, and the number of the drainage grooves is not less than two.
[0010] Preferably, the number of the split ratio tubes is not less than two and they are evenly distributed on the inner wall of the hollow stirring box, and the split ratio tube and the drainage liquid are not within the operating range of the stirring support rod inside the stirring assembly.
[0011] Preferably, the output end of the water pump is connected to a third valve pipe, and the third valve pipe provides an external water source for conveying to the flow channel space inside the hollow mixing box.
[0012] Preferably, the output end of the water pump is connected to a second valve pipe, and the second valve pipe provides a flow channel space for the output of raw materials inside the hollow mixing box.
[0013] Preferably, a controller is installed at the front end of the outer protective box, the valves inside the first valve tube, the second valve tube and the third valve tube are all solenoid valves, and the three solenoid valves are electrically connected to the controller through wires.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] 1. The utility model realizes high-efficiency operation by automatically stirring the emulsified raw materials inside the hollow stirring box through the stirring component. During the automatic stirring process of the stirring component, the water pump can pump the emulsified raw materials in the bottom space of the hollow stirring box to the hollow space of the hollow stirring box through the drainage liquid and the first valve pipe, and finally backwash them to the inside of the hollow stirring box through a number of split ratio pipes, thereby solving the problem of sinking to the bottom during the stirring process of the emulsified raw materials and realizing secondary stirring, thereby fully improving the operation effect of the overall equipment.
[0016] 2. The utility model realizes the extended use effect of automatically and quickly collecting the emulsified raw materials inside the hollow mixing box through the combined operation of the water pump, the second valve pipe, and the drainage liquid, thereby improving the practicality of the overall equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a cross-sectional schematic diagram of the structure of the utility model;
[0018] Figure 2 It is a front view schematic diagram of the structure of the utility model;
[0019] Figure 3 It is a top view schematic diagram of the structure of the utility model;
[0020] Figure 4 The utility model structure Figure 1 The enlarged schematic diagram of point A in the middle;
[0021] Figure 5 The utility model structure Figure 3 A magnified schematic diagram of point B in the middle.
[0022] In the figure: 1. Hollow mixing box; 2. Outer protective box; 3. Mixing assembly; 4. Support seat; 5. Diversion ratio tube; 6. Water pump; 7. Drainage liquid; 8. First valve pipe; 9. Second valve pipe; 10. Discharge trough; 11. Third valve pipe; 12. Main discharge valve pipe. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-5, an emulsifying device for processing insecticide adjuvants, comprising a hollow mixing box 1, an outer protective box 2 mounted on the outside of the hollow mixing box 1, a support seat 4 mounted on the bottom of the outer protective box 2, and a feed pipe mounted on the top of the hollow mixing box 1, a sealing cover is threadedly connected to the top end surface of the feed pipe, a transition connecting plate is provided on the bottom surface of the outer protective box 2, and the transition connecting plate is fixed to the top of the support seat 4 by screws, meeting the requirements of convenient installation and flexible replacement, and a walking wheel is provided at the bottom of the support seat 4 to facilitate the displacement adjustment of the overall equipment;
[0025] A stirring assembly 3 is mounted on the inner side of the middle of the hollow stirring box 1. The stirring assembly 3 mainly consists of a stirring shaft, a stirring support rod fixedly mounted on the surface of the stirring shaft, and a servo motor drivingly connected to the top end of the stirring shaft. The top of the stirring shaft passes through the top structure of the hollow stirring box 1 and extends to the top outside of the hollow stirring box 1. A support frame is installed between the shell surface of the servo motor and the top surface of the outer protective box 2. The stirring assembly 3 automatically stirs the insecticide adjuvant inside the hollow stirring box 1 to achieve automated operation. The inner wall of the hollow stirring box 1 is mounted with a split ratio tube 5 communicating with its own space. A main drain valve tube 12 is mounted on one side of the bottom of the outer protective box 2. One end of the main drain valve tube 12 extends to the interior of the hollow stirring box 1.
[0026] A water pump 6 is installed on the top of the outer protection box 2, and the input end of the water pump 6 is connected to a drainage liquid 7, one end of the drainage liquid 7 extends to the inner side of the bottom of the hollow mixing box 1, and the output end of the water pump 6 is connected to a first valve tube 8, one end of the first valve tube 8 extends to the hollow space of the hollow mixing box 1.
[0027] The number of split ratio tubes 5 is not less than two and is evenly distributed on the inner wall of the hollow stirring box 1, and the split ratio tube 5 and the drainage liquid 7 are not within the operating range of the stirring support rod inside the stirring assembly 3 to avoid structural interference;
[0028] The inner wall at the bottom of the hollow mixing box 1 is provided with a drainage groove 10 connected to the hollow space thereof, and the number of the drainage grooves 10 is not less than two, thereby ensuring that the raw materials in the hollow space of the hollow mixing box 1 can be completely discharged;
[0029] The output end of the water pump 6 is connected to a third valve pipe 11, which provides external water source for conveying to the flow channel space inside the hollow mixing box 1, thereby meeting the operating conditions for automatically flushing and cleaning the inside of the hollow mixing box 1;
[0030] The output end of the water pump 6 is connected to a second valve pipe 9, which provides a flow channel space for the raw materials inside the hollow mixing box 1 to be output, thereby improving another method of discharging materials;
[0031] A controller is installed at the front end of the outer protective box 2. The valves inside the first valve tube 8, the second valve tube 9, and the third valve tube 11 are all solenoid valves, and the three solenoid valves are electrically connected to the controller through wires, thereby creating favorable conditions for the subsequent unified control of the overall equipment.
[0032] Working principle: Embodiment 1
[0033] The emulsified raw materials enter the hollow stirring box 1 through the feed pipe. After completion, the sealing cover is reset and locked. Then, the servo motor inside the stirring component 3 is started, and the output end of the servo motor drives the stirring shaft and the stirring support rod to automatically stir and mix the emulsified raw materials.
[0034] At the same time, the water pump 6 and the electromagnetic valve inside the first valve tube 8 are started, and the water pump 6 absorbs the emulsified raw material in the bottom space of the hollow stirring box 1 through the drainage liquid 7, and then the emulsified raw material is pumped into the hollow space of the inner wall of the hollow stirring box 1 through the first valve tube 8, and finally sprayed to the stirring component 3 again through the multiple split ratio tubes 5, so as to achieve secondary mixing and fully improve the stirring efficiency;
[0035] After the stirring is completed, the water pump 6 and the electromagnetic valve inside the first valve tube 8 are turned off, the servo motor is turned off, and then the valve inside the main discharge valve tube 12 is opened for unified collection. Embodiment 2
[0036] The emulsified raw materials enter the hollow stirring box 1 through the feed pipe. After completion, the sealing cover is reset and locked. Then, the servo motor inside the stirring component 3 is started. The output end of the servo motor drives the stirring shaft and the stirring support rod to automatically stir and mix the emulsified raw materials. During the liquid mixing process, the combination of multiple split ratio tubes 5 and the stirring support rod can mix and cut the emulsified raw materials, thereby improving the uniformity of the stirring operation of the stirring component 3.
[0037] After the stirring is completed, the water pump 6 and the electromagnetic valve inside the first valve tube 8 are turned off, the servo motor is turned off, and then the valve inside the main discharge valve tube 12 is opened for unified collection. Embodiment 3
[0038] The emulsified raw materials enter the interior of the hollow stirring box 1 through the feed pipe. After completion, the locking and sealing cover is reset, and then the servo motor inside the stirring component 3 is started, and the output end of the servo motor drives the stirring shaft and the stirring support rod to automatically stir and mix the emulsified raw materials. At the same time, the water pump 6 and the electromagnetic valve inside the first valve pipe 8 are started, and the water pump 6 absorbs the emulsified raw materials in the bottom space of the hollow stirring box 1 through the drainage liquid 7, and then the emulsified raw materials are pumped into the hollow space of the inner wall of the hollow stirring box 1 through the first valve pipe 8, and finally sprayed to the stirring component 3 again through multiple split ratio tubes 5 to achieve secondary mixing and fully improve the stirring efficiency;
[0039] After the stirring is completed, close the water pump 6 and the electromagnetic valve inside the first valve tube 8, open the electromagnetic valve inside the second valve tube 9 and restart the water pump 6, and the water pump 6 pumps the stirred raw materials inside the hollow stirring box 1 to the external collection container through the drainage liquid 7 and the second valve tube 9, thereby realizing rapid material collection.
[0040] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. At the same time, in the drawings of the present utility model, the fill pattern is only for distinguishing the layers, without any other limitation.
[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An emulsifying device for processing insecticide adjuvants, comprising a hollow stirring box (1), an outer protective box (2) mounted on the outside of the hollow stirring box (1), a support base (4) mounted on the bottom of the outer protective box (2), and a feed pipe mounted on the top of the hollow stirring box (1), wherein a sealing cover is threadedly connected to the surface of the top end of the feed pipe, and characterized in that: A stirring assembly (3) is sleeved on the inner side of the middle of the hollow stirring box (1); a split ratio tube (5) communicating with the inner wall of the hollow stirring box (1) is sleeved; a main drain valve tube (12) is sleeved on one side of the bottom of the outer protective box (2); one end of the main drain valve tube (12) extends into the interior of the hollow stirring box (1); A water pump (6) is installed on the top of the outer protective box (2); the input end of the water pump (6) is connected to a drainage liquid (7); one end of the drainage liquid (7) extends to the inner side of the bottom of the hollow stirring box (1) and is fitted therein; the output end of the water pump (6) is connected to a first valve tube (8); one end of the first valve tube (8) extends to the hollow space of the hollow stirring box (1) and is fitted therein.
2. The emulsifying equipment for processing insecticide adjuvant according to claim 1, characterized in that: A transition connecting plate is provided on the bottom surface of the outer protective box (2), the transition connecting plate is installed and fixed to the top of the support seat (4) by means of screws, and walking wheels are provided at the bottom of the support seat (4).
3. The emulsifying equipment for processing insecticide adjuvant according to claim 1, characterized in that: The stirring assembly (3) mainly consists of a stirring shaft, a stirring support rod fixedly mounted on the surface of the stirring shaft, and a servo motor drivingly connected to the top end of the stirring shaft. The top of the stirring shaft passes through the top structure of the hollow stirring box (1) and extends to the outside of the top of the hollow stirring box (1). A support frame is installed between the shell surface of the servo motor and the top surface of the outer protective box (2).
4. The emulsifying equipment for processing insecticide adjuvant according to claim 1, characterized in that: The inner wall at the bottom of the hollow mixing box (1) is provided with a drainage groove (10) which is connected to the hollow space thereof, and the number of the drainage grooves (10) provided is not less than two.
5. The emulsifying equipment for processing insecticide adjuvant according to claim 1, characterized in that: The number of the split ratio tubes (5) is no less than two and they are evenly distributed on the inner wall of the hollow stirring box (1), and the split ratio tubes (5) and the drainage liquid (7) are not within the operating range of the stirring support rod inside the stirring assembly (3).
6. The emulsifying equipment for processing insecticide adjuvant according to claim 1, characterized in that: The output end of the water pump (6) is connected to a third valve pipe (11), and the third valve pipe (11) provides an external water source for conveying water to the flow channel space inside the hollow mixing box (1).
7. The emulsifying equipment for processing insecticide adjuvant according to claim 1, characterized in that: The output end of the water pump (6) is connected to a second valve pipe (9), and the second valve pipe (9) provides a flow channel space for the output of raw materials inside the hollow mixing box (1).
8. An emulsifying device for processing insecticide adjuvants according to claim 6 or 7, characterized in that: A controller is installed at the front end of the outer protective box (2); the valves inside the first valve tube (8), the second valve tube (9) and the third valve tube (11) are all solenoid valves, and the three solenoid valves are electrically connected to the controller via wires.
