Automatic rapid granulator

Abstract

The utility model discloses an automatic rapid granulator which comprises a frame unit, the frame unit comprises a base and a supporting frame matched with the base, protective fences are fixedly installed on the two sides of the top end of the base, a flow guide barrel is fixedly installed at the top end of the supporting frame, a storage barrel is fixedly installed at the top end of the flow guide barrel, and the storage barrel is fixedly installed at the bottom end of the base. A connecting rod is driven by a first motor to rotate, then a first bevel gear is driven to rotate, due to meshing between the bevel gears, a lead screw rotates along with the bevel gear, rotation of the lead screw is limited by a sliding groove, a T-shaped plate drives universal wheels to ascend and descend in a movable cavity, and when the universal wheels descend to the bottom, the universal wheels are driven to rotate, so that the storage barrel is convenient to use. And on the contrary, when the universal wheels are folded, the base makes contact with the ground again, the stability is enhanced, the flexibility of the device is improved, and therefore the production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of granulating machines, in particular to an automatic rapid granulating machine. Background Art

[0002] Granulator is an important mechanical equipment, which is widely used in many fields, especially in agriculture, food processing, chemical industry and pharmaceutical industry. Its main working principle is to process raw materials through a series of mechanical movements and mechanical principles, such as cutting, extrusion, grinding, etc., so as to adjust and shape the particle size of the material.

[0003] A Chinese patent with authorization announcement number CN215029709U discloses an automated rapid granulator, comprising a bottom plate, four pillars and a top plate, wherein the top plate is located at the top of the bottom plate, the top ends of the four pillars are fixedly connected to the four corners of the bottom end of the top plate, the bottom ends of the four pillars are fixedly connected to the four corners of the top end of the bottom plate, and a granulator system is arranged at the top of the top plate, the granulator system comprises a temporary storage mechanism, a conveying mechanism, a crushing mechanism and a discharge closing mechanism. The utility model is provided with a slow-speed motor, and the output shaft of the slow-speed motor drives the spiral rod to rotate, and at the same time, the spiral rod drives several crushing shafts to rotate, so that the material particles inside the conveying cylinder can be conveyed to the inside of the temporary storage barrel, and at the same time, the large particles of the material can be initially crushed, which has a better effect on the crushing and shaping of the material particles than merely stirring the material particles to achieve the purpose of crushing and shaping.

[0004] However, in the implementation of relevant technologies, it was found that the above-mentioned automatic rapid granulator design has the following problems: due to its fixed design, the granulator is limited in its usage scenarios, and when granules are processed at different locations or production lines, additional transportation and installation work is required, which increases operating costs and time costs and affects production efficiency. Utility Model Content

[0005] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and utility model name of this application to avoid blurring the purpose of this section, specification abstract and utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0006] In view of the above problems existing in the existing automatic rapid granulator, the present utility model is proposed.

[0007] Therefore, the purpose of the utility model is to provide an automated rapid granulator, which is suitable for solving the problem that the granulator is limited in its usage scenarios due to its fixed design, and when granule processing is performed at different locations or on production lines, additional transportation and installation work is required, which increases the operating cost and time cost and affects production efficiency.

[0008] In order to solve the above technical problems, the utility model provides the following technical solutions: an automated rapid granulator, comprising:

[0009] The frame unit comprises a base and a support frame matched with the base, the top of the base is fixedly mounted with protective fences on both sides, the top of the support frame is fixedly mounted with a guide bucket, the top of the guide bucket is fixedly mounted with a storage bucket, the top of the storage bucket is fixedly mounted with a barrel cover, and one side of the top of the barrel cover is provided with a feed port;

[0010] The movable unit comprises an active cavity opened at the four corners of the bottom end of the base, the inner cavity of the active cavity is slidably connected with a T-shaped plate, and a universal wheel is fixedly installed at the bottom end of the T-shaped plate, a first slide groove is opened on one side of the active cavity, the inner cavity of the first slide groove is rotatably connected with a screw rod, and the outer surface of the screw rod is connected to the thread of the T-shaped plate, the top end of the screw rod passes through the top end of the base, and a second bevel gear is fixedly installed on the top end of the screw rod, the four corners of the top end of the base are fixedly installed with connecting seats, and the opposite surfaces of the connecting seats are fixedly installed with connecting rods, and the first bevel gears are fixedly installed at both ends of the two groups of connecting rods, and the first bevel gear and the second bevel gear are meshed.

[0011] As a preferred solution of the automated rapid granulator described in the utility model, a mounting seat is fixedly installed on one side of the connecting seat, a first motor is fixedly installed on the side of the mounting seat close to the connecting seat, and the output end of the first motor is fixedly connected to the connecting rod, the outer surfaces of one end of the two groups of connecting rods are fixedly connected with transmission wheels, and the outer surfaces of the two groups of transmission wheels are both sleeved with transmission belts.

[0012] As a preferred solution of the automatic rapid granulator described in the utility model, a second slide groove is opened on one side of the movable cavity, a slider is slidably connected to the inner cavity of the second slide groove, and one side of the slider is fixedly connected to the outer surface of the T-shaped plate.

[0013] As a preferred solution of the automatic rapid granulator described in the utility model, the granulator also includes a stirring unit, which includes a second motor fixedly installed in the middle of the top end of the barrel cover, the output end of the second motor is fixedly connected to the stirring shaft, and a plurality of groups of upper cutting knives are fixedly installed on both sides of the stirring shaft, and a plurality of groups of lower cutting knives are fixedly installed on both sides of the inner wall of the storage barrel, and the plurality of groups of lower cutting knives and the plurality of groups of upper cutting knives are matched with each other.

[0014] As a preferred solution of the automatic rapid granulator described in the utility model, a filter plate is fixedly installed in the inner cavity of the storage barrel, and the filter plate is located between the lower cutting knife and the guide barrel.

[0015] As a preferred solution of the automatic rapid granulator described in the utility model, a discharge port is provided in the middle of the bottom end of the guide barrel, and a telescopic hose is fixedly installed at the bottom end of the discharge port.

[0016] The beneficial effects of the utility model are as follows: the first motor drives the connecting rod to rotate, thereby driving the first bevel gear to rotate. Due to the meshing between the bevel gears, the screw rod rotates accordingly. The rotation of the screw rod, under the limit of the slide groove, causes the T-shaped plate to drive the universal wheel to rise and fall in the movable cavity. When the universal wheel drops to the bottom, the base is lifted up and separated from the ground, thereby realizing the movement of the device. Conversely, when the universal wheel is retracted, the base touches the ground again, thereby enhancing stability, improving the flexibility of the device, and thus improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. Among them:

[0018] Figure 1 This is a schematic diagram of the overall structure of an automated rapid granulator proposed by the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of a mobile unit of an automated rapid granulator proposed by the utility model;

[0020] Figure 3 The utility model is a schematic diagram of the stirring structure of an automatic rapid granulator.

[0021] Description of the drawings: 100, frame unit; 101, base; 102, protection fence; 103, support frame; 104, storage bucket; 105, guide bucket; 106, bucket cover; 107, discharge port; 108, telescopic hose; 109, feed port; 200, mobile unit; 201, connecting seat; 202, first motor; 203, mounting seat; 204, connecting rod; 205, first bevel gear; 206, second bevel gear; 207, movable cavity; 208, T-shaped plate; 209, universal wheel; 210, first slide groove; 211, screw rod; 212, slider; 213, second slide groove; 214, transmission belt; 215, transmission wheel; 300, stirring unit; 301, second motor; 302, stirring shaft; 303, upper cutter; 304, lower cutter; 305, filter plate. DETAILED DESCRIPTION

[0022] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0024] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0025] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0026] Reference Figure 1-Figure 3 , which is an embodiment of the utility model, provides an automated rapid granulator, including a frame unit 100 , a moving unit 200 and a stirring unit 300 .

[0027] The frame unit 100 includes a base 101 and a support frame 103 matched with the base 101. Protection fences 102 are fixedly installed on both sides of the top of the base 101. A guide barrel 105 is fixedly installed on the top of the support frame 103. A storage barrel 104 is fixedly installed on the top of the guide barrel 105. A barrel cover 106 is fixedly installed on the top of the storage barrel 104. A feed port 109 is provided on one side of the top of the barrel cover 106. The protection fence 102 can protect the storage barrel 104 to avoid damage due to external reasons. The material particles enter the interior of the barrel cover 106 through the feed port 109 and start the crushing and shaping work.

[0028] The mobile unit 200 includes an active cavity 207 opened at the four corners of the bottom end of the base 101, the inner cavity of the active cavity 207 is slidably connected to a T-shaped plate 208, and a universal wheel 209 is fixedly installed at the bottom end of the T-shaped plate 208, a first slide groove 210 is opened on one side of the active cavity 207, the inner cavity of the first slide groove 210 is rotatably connected to a screw rod 211, and the outer surface of the screw rod 211 is connected to the thread of the T-shaped plate 208, the top of the screw rod 211 passes through the top end of the base 101, and the top of the screw rod 211 is fixedly installed with a second bevel gear 206, the four corners of the top end of the base 101 are fixedly installed with a connecting seat 201, and the opposite surface of the connecting seat 201 is fixedly installed with a connecting rod 204, both ends of the two groups of connecting rods 204 are fixedly installed with a first bevel gear 205, and the first The bevel gear 205 and the second bevel gear 206 are meshed. When the two sets of connecting rods 204 start to rotate, the first bevel gears 205 on both sides are driven to rotate. Since the first bevel gear 205 and the second bevel gear 206 are meshed, the screw rod 211 can be driven to rotate through the second bevel gear 206, so that the T-shaped plate 208 drives the universal wheel 209 to move up and down in the movable cavity 207 under the action of the first slide groove 210. When the universal wheel 209 moves to the bottom end, the base 101 is lifted up and moved upward, and the contact between the lower end of the base 101 and the ground is cancelled, and the device can be moved. On the contrary, the universal wheel 209 moves to the inner cavity of the movable cavity 207, and the bottom end of the base 101 contacts the ground, which can improve the stability of the device, facilitate the device to work in different positions, and improve production efficiency.

[0029] A mounting base 203 is fixedly installed on one side of the connecting base 201, and a first motor 202 is fixedly installed on one side of the mounting base 203 close to the connecting base 201, and the output end of the first motor 202 is fixedly connected to the connecting rod 204, and the outer surface of one end of the two groups of connecting rods 204 is fixedly connected with a transmission wheel 215, and the outer surfaces of the two groups of transmission wheels 215 are both sleeved with a transmission belt 214. When the first motor 202 is started, the first motor 202 drives the connecting rod 204 to rotate, and the connecting rod 204 drives the transmission belt 214 to rotate through the transmission wheel 215, thereby driving the two groups of connecting rods 204 to rotate synchronously in the same direction.

[0030] A second slide groove 213 is provided on one side of the movable cavity 207. A slider 212 is slidably connected to the inner cavity of the second slide groove 213. One side of the slider 212 is fixedly connected to the outer surface of the T-shaped plate 208 to improve the stability of the T-shaped plate 208 during movement.

[0031] The stirring unit 300 includes a second motor 301 fixedly installed at the middle of the top end of the barrel cover 106, and the output end of the second motor 301 is fixedly connected to the stirring shaft 302. Several groups of upper cutting knives 303 are fixedly installed on both sides of the stirring shaft 302, and several groups of lower cutting knives 304 are fixedly installed on both sides of the inner wall of the storage barrel 104, and several groups of lower cutting knives 304 and several groups of upper cutting knives 303 are matched. When the second motor 301 is started, the second motor 301 drives the upper cutting knives 303 to rotate through the stirring shaft 302. During the rotation, the upper cutting knife 303 will form a shear force with the lower cutting knife 304, thereby shearing and shaping the material particles inside the barrel cover 106.

[0032] A filter plate 305 is fixedly installed in the inner cavity of the storage barrel 104, and the filter plate 305 is located between the lower cutter 304 and the guide barrel 105. The sheared material particles pass through the filter plate 305 and move downward. The unsheared material particles will be retained at the top of the filter plate 305 and continue to be sheared.

[0033] A discharge port 107 is provided in the middle of the bottom end of the guide barrel 105 , and a telescopic hose 108 is fixedly installed at the bottom end of the discharge port 107 , and the sheared material is discharged outward through the telescopic hose 108 .

[0034] During use, the first motor 202 is started, and the first motor 202 drives the connecting rod 204 to rotate. The connecting rod 204 drives the transmission belt 214 to rotate through the transmission wheel 215, and then drives the two groups of connecting rods 204 to rotate synchronously in the same direction. When the two groups of connecting rods 204 start to rotate, the first bevel gears 205 on both sides are driven to rotate. Because the first bevel gear 205 and the second bevel gear 206 are meshed, the second bevel gear 206 can drive the screw rod 211 to rotate, so that the T-shaped plate 208 drives the universal wheel 209 to move up and down in the movable cavity 207 under the action of the first slide groove 210. When the universal wheel 209 moves to the bottom, the base 101 is lifted up and moved upward, eliminating the base The lower end of 101 contacts the ground, and the device can move. Conversely, the universal wheel 209 moves to the inner cavity of the active cavity 207, and the bottom end of the base 101 contacts the ground, which can improve the stability of the device and facilitate the device to work in different positions, thereby improving production efficiency. The material particles enter the interior of the barrel cover 106 through the feed port 109, and the crushing and shaping work begins. The second motor 301 is started, and the second motor 301 drives the upper cutter 303 to rotate through the stirring shaft 302. The upper cutter 303 will form a shear force with the lower cutter 304 during the rotation process, thereby shearing and shaping the material particles inside the barrel cover 106, and the sheared material is discharged outward through the telescopic hose 108.

[0035] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. An automated rapid granulator, characterized in that: include: A frame unit (100) comprises a base (101) and a support frame (103) matched with the base (101), wherein protection fences (102) are fixedly installed on both sides of the top of the base (101), a guide bucket (105) is fixedly installed on the top of the support frame (103), and a storage bucket (104) is fixedly installed on the top of the guide bucket (105), and a barrel cover (106) is fixedly installed on the top of the storage barrel (104), and a feed port (109) is provided on one side of the top of the barrel cover (106); The movable unit (200) comprises an active cavity (207) provided at four corners of the bottom end of the base (101), the inner cavity of the active cavity (207) being slidably connected to a T-shaped plate (208), and a universal wheel (209) being fixedly installed at the bottom end of the T-shaped plate (208), a first slide groove (210) being provided on one side of the active cavity (207), a screw rod (211) being rotatably connected to the inner cavity of the first slide groove (210), and the outer surface of the screw rod (211) being connected to the thread of the T-shaped plate (208). The top end of the screw rod (211) passes through the top end of the base (101), and a second bevel gear (206) is fixedly mounted on the top end of the screw rod (211). A connecting seat (201) is fixedly mounted on the four corners of the top end of the base (101), and connecting rods (204) are fixedly mounted on the opposite surfaces of the connecting seat (201). First bevel gears (205) are fixedly mounted on both ends of the two groups of connecting rods (204), and the first bevel gear (205) and the second bevel gear (206) are meshed with each other.

2. The automatic rapid granulator according to claim 1, characterized in that: A mounting seat (203) is fixedly mounted on one side of the connecting seat (201), a first motor (202) is fixedly mounted on a side of the mounting seat (203) close to the connecting seat (201), and an output end of the first motor (202) is fixedly connected to a connecting rod (204), a transmission wheel (215) is fixedly connected to the outer surface of one end of two groups of connecting rods (204), and a transmission belt (214) is sleeved on the outer surfaces of the two groups of transmission wheels (215).

3. The automatic rapid granulator according to claim 1, characterized in that: A second sliding groove (213) is provided on one side of the movable cavity (207), a sliding block (212) is slidably connected to the inner cavity of the second sliding groove (213), and one side of the sliding block (212) is fixedly connected to the outer surface of the T-shaped plate (208).

4. The automatic rapid granulator according to claim 1, characterized in that: The granulator further comprises a stirring unit (300), which comprises a second motor (301) fixedly mounted at the middle of the top end of the barrel cover (106); the output end of the second motor (301) is fixedly connected to a stirring shaft (302); a plurality of groups of upper cutting knives (303) are fixedly mounted on both sides of the stirring shaft (302); a plurality of groups of lower cutting knives (304) are fixedly mounted on both sides of the inner wall of the storage barrel (104); and the plurality of groups of the lower cutting knives (304) and the plurality of groups of the upper cutting knives (303) are arranged in coordination with each other.

5. The automatic rapid granulator according to claim 4, characterized in that: A filter plate (305) is fixedly mounted in the inner cavity of the storage barrel (104), and the filter plate (305) is located between the lower cutter (304) and the guide barrel (105).

6. The automatic rapid granulator according to claim 1, characterized in that: A discharge port (107) is provided in the middle of the bottom end of the guide barrel (105), and a telescopic hose (108) is fixedly installed at the bottom end of the discharge port (107).

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