Plunger type flow stabilizing device
By designing the plug-in structure and driving mechanism in the steady flow device, the movement of the plug-in rod is accurately controlled, and the problem of low flow control accuracy in the prior art is solved, and the precise control and stability of the flow is achieved.
Patent Information
- Application Number
- CN202420828288.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-04-22
AI Technical Summary
The existing flow stabilization devices have low accuracy when controlling flow, mainly due to inaccurate flow caused by reaction time delay and pressure fluctuations.
A plug-in flow stabilization device is designed, including an injection machine, a water source system and a control system. The drive mechanism accurately controls the movement of the plug-in rod to achieve accurate flow control. The injection machine consists of a cylinder, a driving mechanism and a mounting frame. The driving mechanism includes a motor and a transmission to ensure stable movement and precise control of the plug rod.
It realizes precise control and stability of flow, meets the demand for stable flow, and improves the accuracy and reliability of flow control.
Smart Images

Figure CN222219954U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of flow stabilizing devices, and in particular relates to a plug injection type flow stabilizing device. Background Art
[0002] As an important component in fluid control systems, the core function of flow stabilizers is to ensure that fluids are transported in the system at a stable and controllable flow rate. In many industrial applications, such as chemical processing, pharmaceutical manufacturing, food and beverage production, and energy development, precise flow control is essential to ensure product quality, improve production efficiency, and ensure process safety.
[0003] Traditional flow stabilization devices usually include pumps, valves, flow meters, pressure regulators, and related pipe connections. These devices interact mechanically or electronically to achieve the purpose of controlling fluid flow. For example, a metering pump can provide a constant flow output, and by adjusting the valve opening, the rate at which the fluid passes through the valve can be changed, thereby adjusting the flow rate.
[0004] However, the flow stabilization device of the prior art has a significant disadvantage, that is, the accuracy of flow control is relatively low. This disadvantage is mainly caused by the following factors: First, the reaction time delay: when the flow needs to be adjusted, the regulating valve needs to have a certain reaction time, resulting in a deviation between the actual flow and the set value. Second, pressure fluctuations: under dynamic conditions, such as during startup and shutdown, rapid changes in pressure may lead to inaccurate flow control.
[0005] Therefore, based on some of the above prior art situations, the present application has been further designed and improved. Utility Model Content
[0006] In order to solve the above technical problems, the utility model solves them through the following technical solutions.
[0007] A plunger-type flow stabilizing device includes an injection machine, a water source system and a control system. The injection machine includes a cylinder body and a driving mechanism. A cavity is provided in the cylinder body, and a plunger rod is installed in the cavity. One end of the plunger rod located in the cylinder body is closed, and the end cooperates with the cavity to form a water injection cavity, and the water source system is connected to the water injection cavity. The other end of the plunger rod is equipped with a nut seat, and the driving mechanism is connected with a linkage screw rod, and the linkage screw rod is assembled with the nut seat, and a receiving cavity for receiving the linkage screw rod is provided in the plunger rod.
[0008] Preferably, the injection machine further comprises a mounting frame, the mounting frame comprises a first mounting plate, a second mounting plate and a third mounting plate, the first mounting plate and the third mounting plate are connected by a plurality of guide rods, and the second mounting plate is slidably assembled with the guide rods. The driving mechanism is assembled on the first mounting plate, the plunger rod is assembled on the second mounting plate, the nut seat is assembled and fixed with the second mounting plate, and the cylinder body is assembled on the third mounting plate. The arrangement of the mounting frame enables the plunger rod to move stably, thereby ensuring the injection accuracy of the injection machine.
[0009] Preferably, the driving mechanism includes a motor and a transmission, and the motor and the transmission cooperate to accurately control the movement of the injection rod to ensure the injection accuracy of the injection machine.
[0010] Preferably, the motor is a servo motor, which operates stably and reliably with high precision.
[0011] Compared with the prior art, the utility model has the following beneficial effects: by controlling the movement of the injection plug rod through the driving mechanism, the flow rate can be precisely regulated, and the stability of the output flow rate can be ensured, thereby meeting the demand for a stable flow rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a structural schematic diagram of the plug-in type flow stabilizing device.
[0013] Figure 2 Structural cross-section of the injection molding machine when filling the cylinder with water.
[0014] Figure 3 for Figure 2 A partial enlarged view of point A in the middle.
[0015] Figure 4 Structural cross-section view of the injection molding machine when draining the cylinder
[0016] The following is a description of the markings in the accompanying drawings of the specification:
[0017] 1. Cylinder body; 2. Injection rod; 3. Linkage screw rod; 4. Nut seat; 5. Transmission; 6. Motor; 7. First mounting plate; 8. Second mounting plate; 9. Third mounting plate; 10. Guide rod; 11. Bearing; 12. Water injection chamber; 13. Accommodation chamber. DETAILED DESCRIPTION
[0018] The present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0019] In the following embodiments, the same or similar reference numerals throughout represent the same or similar components or components with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limitations on the present invention.
[0020] In the description of the present utility model, it should be understood that the terms: center, longitudinal, transverse, length, width, thickness, up, down, front, back, left, right, vertical, horizontal, top, bottom, inside, outside, clockwise, counterclockwise, etc. indicating the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present utility model and simplifying the description, and therefore cannot be understood as limiting the present utility model. In addition, the terms: first, second, etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features shown. In the description of the present utility model, unless otherwise clearly specified and limited, the terms: install, connect, connect, etc. should be understood in a broad sense, and ordinary technicians in this field can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0021] Reference Figures 1 to 4 , a plunger-type flow stabilizing device, including an injection machine, a water source system and a control system. The injection machine includes a cylinder body 1 and a driving mechanism, wherein a cavity is provided in the cylinder body 1, and a plunger rod 2 is installed in the cavity, and one end of the plunger rod 2 located in the cylinder body 1 is closed, and the end cooperates with the cavity to form a water injection chamber 12, and the water source system is connected to the water injection chamber 12. The other end of the plunger rod 2 is equipped with a nut seat 4, and the driving mechanism is connected with a linkage screw 3, and the linkage screw 3 is assembled with the nut seat 4, and an accommodating chamber 13 for accommodating the linkage screw 3 is provided in the plunger rod 2. Compared with the prior art, the utility model controls the movement of the plunger rod 2 through the driving mechanism, thereby realizing precise regulation of the flow rate, ensuring the stability of the output flow rate, and meeting the demand for stable flow rate.
[0022] In order to ensure the sealing of the water injection chamber 12, the surface of the injection rod 2 is made of soft anti-corrosion rubber material, and the surface of the injection rod 2 and the inner wall of the cylinder body 1 are in interference fit.
[0023] The working principle of the plug-in type flow stabilizing device of the utility model is as follows: the water source system is started, water is sent into the cylinder 1 through the water pump, and the plug-in body is pulled back under the pressure of the water until the inside of the cylinder 1 is completely filled with water. After the cylinder 1 is filled with water, the water source system is closed and the driving mechanism is started. The driving mechanism drives the plug-in body forward through the transmission of the linkage screw rod 3 and the nut seat 4, so that the water inside the cylinder 1 is slowly and steadily discharged.
[0024] In order to ensure stable and reliable operation of the injection machine and facilitate the disassembly and assembly of the injection machine, the injection machine also includes a mounting frame, which includes a first mounting plate 7, a second mounting plate 8 and a third mounting plate 9. The first mounting plate 7 and the third mounting plate 9 are connected by a plurality of guide rods 10, and the second mounting plate 8 is slidably assembled with the guide rods 10. The driving mechanism is assembled on the first mounting plate 7, and the linkage screw 3 is equipped with a bearing 11, and the bearing 11 is mounted on the first mounting plate 7. The injection rod 2 is assembled on the second mounting plate 8, and the nut seat 4 is assembled and fixed to the second mounting plate 8. The cylinder body 1 is mounted on the third mounting plate 9. The setting of the mounting frame can make the injection rod 2 move stably, ensuring the injection accuracy of the injection machine.
[0025] In the present invention, the control system controls the water source system and the driving mechanism of the injection machine, and the driving mechanism includes a motor 6 and a transmission 5. The motor 6 and the transmission 5 cooperate to accurately control the movement of the injection rod 2 to ensure the injection accuracy of the injection machine. Preferably, the motor 6 is a servo motor 6, which runs stably and reliably and has high accuracy.
[0026] The protection scope of the present invention includes but is not limited to the above embodiments. The protection scope of the present invention shall be based on the claims. Any replacement, deformation, and improvement of the technology that can be easily thought of by technicians in this field shall fall within the protection scope of the present invention.
Claims
1. A plug-type flow stabilizing device, characterized in that: Including injection machine, water source system and control system; The injection machine comprises a cylinder (1) and a driving mechanism, wherein a cavity is provided in the cylinder (1), an injection rod (2) is mounted in the cavity, one end of the injection rod (2) located in the cylinder (1) is closed, and the end cooperates with the cavity to form a water injection cavity (12), and the water source system is connected to the water injection cavity (12); The other end of the injection rod (2) is equipped with a nut seat (4); the driving mechanism is connected to a linkage screw rod (3), the linkage screw rod (3) and the nut seat (4) are assembled, and an accommodating cavity (13) for accommodating the linkage screw rod (3) is provided in the injection rod (2).
2. A plug-in flow stabilizing device according to claim 1, characterized in that: The invention also comprises a mounting frame, the mounting frame comprising a first mounting plate (7), a second mounting plate (8) and a third mounting plate (9), the first mounting plate (7) and the third mounting plate (9) being connected via a plurality of guide rods (10), the second mounting plate (8) being slidably assembled with the guide rods (10); the driving mechanism being assembled on the first mounting plate (7), the injection rod (2) being assembled on the second mounting plate (8), the nut seat (4) being assembled and fixed with the second mounting plate (8), and the cylinder body (1) being mounted on the third mounting plate (9).
3. The plug-in flow stabilizing device according to claim 1, characterized in that: The driving mechanism comprises a motor (6) and a transmission (5).
4. The plug-in type flow stabilizing device according to claim 3, characterized in that: The motor (6) is a servo motor.
