Intelligent spraying equipment
By introducing the spray components for moving, lifting and angle adjustment in the intelligent automatic spraying device, the problem of fixed spray head position is solved, and flexible adjustment and efficient spraying of different workpieces are achieved.
Patent Information
- Application Number
- CN202420324023.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-21
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-02-21
AI Technical Summary
The existing intelligent automatic spraying device has a fixed position and cannot be flexibly adjusted according to the different workpieces, which affects the spray quality.
An intelligent spraying equipment is designed, including a workbench, a rotary table and a spraying assembly. The spraying assembly includes a moving member, a movable seat, a column, a lifting plate, an angle member and a lifting member. By driving the moving member, a lifting member and an angle member, It enables the nozzle to move, lift and adjust angle in the horizontal direction to meet the spraying needs of different workpieces.
It realizes flexible adjustment of the nozzle, can adapt to the shape and size of different workpieces, improves the quality and efficiency of spraying, and avoids the problem of workpiece position offset.
Smart Images
Figure CN222219970U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automatic spraying devices, in particular to intelligent spraying equipment. Background Art
[0002] After parts are processed, they often need to be sprayed. When existing automatic spraying devices rotate the workpiece to be sprayed, they are mostly rotated manually, which not only increases the workload of workers, but also causes the position of the workpiece to shift due to worker errors, affecting the spraying quality.
[0003] Prior art CN216573739U discloses an intelligent automatic spraying device, including a workbench and a spraying device body, one side of the workbench is rotatably connected with a first screw rod through a bearing. The utility model has the advantages that: the second screw rod is rotated, and under the rotation of the reverse thread, the two second movable plates are driven to slide in the opposite direction on the outer surface of the guide rod, driving the suction cup to contact the workpiece and adsorb the workpiece, and then the spraying work is performed, and the rotating handle is controlled to drive the rotating rod to rotate, so that the turntable follows and rotates, and the workpiece is driven to rotate, and when the position of the limit plate corresponds to the position of the slot, the slide bar is slid so that the limit plate is stuck in the slot, and the position of the turntable can be fixed, ensuring that the intelligent automatic spraying device is more convenient to rotate the workpiece when in use, without the need for workers to hold it, ensuring that the position of the workpiece is more stable, and avoiding affecting the spraying quality.
[0004] With regard to the intelligent automatic spraying device in the prior art, since the position of the spraying head is fixed and cannot be moved, it is impossible to flexibly adjust according to different workpieces. Utility Model Content
[0005] The utility model aims to provide an intelligent spraying device, which solves the problem in the prior art that the spraying head is fixed and cannot be moved, resulting in the inability to flexibly adjust according to different workpieces.
[0006] To achieve the above-mentioned objectives, the utility model provides an intelligent spraying equipment, including a workbench, a turntable and a spraying assembly, the turntable is installed on the workbench, the spraying assembly includes a movable component, a movable seat, a column, a lifting plate, an angle component, a nozzle and a lifting component, the movable seat is connected to the workbench through the movable component, the movable component is installed on the workbench and supports the movable seat, the column is fixedly connected to the movable seat and is located on the top of the movable seat, the lifting plate is connected to the column through the lifting component, the lifting component is installed on the column and supports the lifting plate, the nozzle is connected to the lifting plate through the angle component, the angle component is installed on the lifting plate and supports the nozzle.
[0007] Among them, the movable component includes a guide rail, a connecting piece, a movable screw and a movable motor. The guide rail is fixedly connected to the workbench and is located on the side of the workbench close to the turntable, and the movable seat is slidably installed on the guide rail; the connecting piece is fixedly connected to the movable seat and is located on the side of the movable seat away from the guide rail; the movable screw is installed on the workbench and is threadedly connected to the connecting piece; the movable motor is installed on the workbench, and the movable screw is fixedly connected to the output end of the movable motor.
[0008] Among them, the lifting component includes a lifting screw and a lifting motor, the lifting screw is rotatably connected to the column and threadedly connected to the lifting plate; the lifting motor is installed on the column, and the lifting screw is fixedly connected to the output end of the lifting motor.
[0009] Among them, the angle component includes a fixed seat, a shaft, a spray gun holder, a worm gear, an angle motor and a worm, the fixed seat is fixedly connected to the lifting plate and is located on the top of the lifting plate; the shaft runs through the fixed seat and is rotatably connected to the fixed seat; the spray gun holder is sleeved on the outside of the shaft and fixedly connected to the shaft, and the spray head is installed on the spray gun holder; the worm gear is sleeved on the outside of the shaft and fixedly connected to the shaft; the angle motor is installed on the lifting plate and is located on the side of the lifting plate close to the worm gear; the worm is fixedly connected to the output shaft of the angle motor and meshes with the worm gear.
[0010] Among them, the intelligent spraying equipment also includes a right-angle frame, an electric push rod and a pressure plate. The right-angle frame is fixedly connected to the workbench and is located on the side of the workbench close to the turntable; the electric push rod is installed on the right-angle frame; the pressure plate is rotatably connected to the output end of the electric push rod.
[0011] The utility model discloses an intelligent spraying equipment, comprising a workbench, a turntable and a spraying assembly, wherein the turntable is installed on the workbench, and the spraying assembly comprises a movable component, a movable seat, a column, a lifting plate, an angle component, a spray head and a lifting component, wherein the movable seat is connected to the workbench through the movable component, the movable component is installed on the workbench and supports the movable seat, the column is fixedly connected to the movable seat and is located on the top of the movable seat, the lifting plate is connected to the column through the lifting component, the lifting component is installed on the column and supports the lifting plate, the spray head is connected to the lifting plate through the angle component, the angle component is installed on the lifting plate and supports the spray head, and the problem in the prior art that the position of the spray head is fixed and cannot be moved, resulting in the inability to flexibly adjust according to different workpieces, is solved. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.
[0013] Figure 1 It is a schematic diagram of the overall structure of the intelligent spraying equipment of the first embodiment of the utility model.
[0014] Figure 2 It is a structural schematic diagram of the lifting component of the first embodiment of the utility model.
[0015] Figure 3 It is a structural schematic diagram of the angle component of the first embodiment of the utility model.
[0016] Figure 4 It is a schematic diagram of the overall structure of the intelligent spraying equipment of the second embodiment of the utility model.
[0017] In the figure: 101-workbench, 102-turntable, 103-guide rail, 104-movable seat, 105-connector, 106-movable screw, 107-movable motor, 108-column, 109-lifting plate, 110-fixed seat, 111-axis rod, 112-spray gun holder, 113-worm gear, 114-angle motor, 115-worm, 116-spray head, 117-lifting screw, 118-lifting motor, 201-right angle frame, 202-electric push rod, 203-pressing plate. DETAILED DESCRIPTION
[0018] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.
[0019] The first embodiment of the present application is:
[0020] See also Figure 1-Figure 3 , Figure 1 This is a schematic diagram of the overall structure of the intelligent spraying equipment of the first embodiment of the utility model. Figure 2 It is a structural schematic diagram of the lifting component of the first embodiment of the utility model. Figure 3 It is a structural schematic diagram of the angle component of the first embodiment of the utility model.
[0021] The intelligent spraying equipment of the utility model includes a workbench 101, a turntable 102, a guide rail 103, a movable seat 104, a connector 105, a movable screw 106, a movable motor 107, a column 108, a lifting plate 109, a fixed seat 110, a shaft 111, a spray gun holder 112, a worm gear 113, an angle motor 114, a worm 115, a spray head 116, a lifting screw 117, and a lifting motor 118, which solves the problem that the spray head of the prior art is fixed in position and cannot be moved, resulting in the inability to flexibly adjust according to different workpieces. It is understandable that the above solution can also be used to improve practicality.
[0022] In this embodiment, the workbench 101 is a rectangular table structure, and the turntable 102 is installed on the table top of the workbench 101 through bearings. A driving mechanism is provided at the bottom of the workbench 101 for driving the turntable 102 to rotate. The spray assembly is installed on the workbench 101, which solves the problem in the prior art that the position of the spray head is fixed and cannot be moved, resulting in the inability to flexibly adjust according to different workpieces.
[0023] The movable seat 104 is connected to the workbench 101 through the movable member, the movable member is installed on the workbench 101 and supports the movable seat 104, the column 108 is fixedly connected to the movable seat 104 and is located on the top of the movable seat 104, the lifting plate 109 is connected to the column 108 through the lifting member, the lifting member is installed on the column 108 and supports the lifting plate 109, the nozzle 116 is connected to the lifting plate 109 through the angle member, the angle member is installed on the lifting plate 109 and supports the nozzle 116, and the movable seat 104 can be driven by the movable member to move horizontally on the workbench 101, so that the movable seat 104 can be close to or far away from Away from the turntable 102, the column 108 is vertically installed on the top surface of the movable seat 104. The movable seat 104 can drive the column 108 to move while moving. The lifting plate 109 can be raised and lowered under the drive of the lifting component. The spray head 116 is installed on the lifting plate 109 and can be raised and lowered with the lifting of the lifting plate 109. The angle component is used to adjust the spraying angle of the spray head 116, which is convenient for spraying workpieces with concave surfaces. Through the movable component, the lifting component and the angle component, the spray head 116 can be flexibly adjusted to meet the spraying needs of different workpieces, which solves the problem of the prior art that the position of the spray head is fixed and cannot be moved, resulting in the inability to flexibly adjust according to different workpieces.
[0024] Secondly, the guide rail 103 is fixedly connected to the workbench 101 and is located on the side of the workbench 101 close to the turntable 102, and the movable seat 104 is slidably installed on the guide rail 103; the connecting piece 105 is fixedly connected to the movable seat 104 and is located on the side of the movable seat 104 away from the guide rail 103; the moving screw 106 is installed on the workbench 101 and is threadedly connected to the connecting piece 105; the moving motor 107 is installed on the workbench 101, and the moving screw 106 is fixedly connected to the output end of the moving motor 107. The guide rail 103 is fixedly installed on the top surface of the workbench 101, and is used to guide the movement of the movable seat 104 The bottom of the movable seat 104 is provided with a slide groove matching the guide rail 103, and the movable seat 104 can slide on the guide rail 103 through the slide groove. The connecting piece 105 is located on the side of the movable seat 104, and the connecting piece 105 has a threaded through hole. The movable screw 106 passes through the threaded through hole and is threadedly connected with the connecting piece 105. The two ends of the movable screw 106 are respectively mounted on the workbench 101 through bearing brackets. The movable motor 107 is fixed to the workbench 101 by bolts, and is used to drive the movable screw 106 to rotate. The movable screw 106 is driven to rotate by the movable motor 107, thereby driving the movable seat 104 to move.
[0025] At the same time, the lifting screw 117 is rotatably connected to the column 108 and is threadedly connected to the lifting plate 109; the lifting motor 118 is installed on the column 108, and the lifting screw 117 is fixedly connected to the output end of the lifting motor 118. A notch is provided on the side of the column 108, and the lifting plate 109 has a protrusion matching the notch. The lifting plate 109 is installed on the column 108 through the protrusion. The notch can limit the lifting and lowering of the lifting plate 109. The lifting screw 117 is The top of the column 108 extends into the column 108 and is connected to the column 108 through a bearing. The lifting screw 117 is located in the slot. The lifting plate 109 has a threaded through hole. The lifting screw 117 passes through the threaded through hole and is threadedly connected to the lifting plate 109. The lifting motor 118 is fixed to the top of the column 108 by bolts to drive the lifting screw 117 to rotate. The lifting screw 117 is driven to rotate by the lifting motor 118, thereby driving the lifting plate 109 to be lifted and lowered.
[0026] In addition, the fixed seat 110 is fixedly connected to the lifting plate 109 and is located at the top of the lifting plate 109; the shaft 111 passes through the fixed seat 110 and is rotatably connected to the fixed seat 110; the spray gun frame 112 is sleeved on the outside of the shaft 111 and is fixedly connected to the shaft 111, and the spray head 116 is installed on the spray gun frame 112; the worm gear 113 is sleeved on the outside of the shaft 111 and is fixedly connected to the shaft 111; the angle motor 114 is installed on the lifting plate 109 and is located on the side of the lifting plate 109 close to the worm gear 113; the worm 115 is fixedly connected to the output shaft of the angle motor 114 and meshes with the worm gear 113. The number of the fixed seat 110 is two, which are respectively located at The shaft 111 is supported at both ends of the shaft 111, and the shaft 111 is connected to the fixed seat 110 through a bearing, so that the shaft 111 can rotate, so that the spray gun frame 112 is used to fix the spray head 116, and the spray head 116 is locked on the spray gun frame 112 by bolts. The rotation of the shaft 111 drives the spray head 116 to rotate to achieve angle adjustment. The worm gear 113 is sleeved on the end of the shaft 111, and the angle motor 114 is fixed to the lifting plate 109 by bolts, and is used to drive the worm 115 to rotate. The worm 115 is driven to rotate by the angle motor 114, so that the shaft 111 drives the spray gun frame 112 to rotate, and the angle of the spray head 116 is adjusted.
[0027] In this embodiment, the moving motor 107, the lifting motor 118 and the angle motor 114 are all equipped with matching controllers. Through the controller, the moving motor 107, the lifting motor 118 and the angle motor 114 can be operated in a set direction, speed and time. When in use, the workpiece is placed on the turntable 102, and the driving mechanism drives the turntable 102 to rotate slowly to rotate the workpiece. At the same time, the moving motor 107, the lifting motor 118 and the angle motor 114 cooperate with each other, so that the spray head 116 can flexibly spray the workpiece, thereby meeting the spraying requirements of different workpieces, solving the problem in the prior art that the position of the spray head is fixed and cannot be moved, resulting in the inability to flexibly adjust according to different workpieces.
[0028] The second embodiment of the present application is:
[0029] See also Figure 4 , Figure 4 It is a schematic diagram of the overall structure of the intelligent spraying equipment of the second embodiment of the utility model. On the basis of the first embodiment, the intelligent spraying equipment of this embodiment further includes a right-angle frame 201, an electric push rod 202 and a pressure plate 203.
[0030] In this embodiment, the intelligent spraying equipment further includes a right-angle frame 201, an electric push rod 202 and a pressure plate 203, which can stabilize the workpiece.
[0031] Among them, the right-angle frame 201 is fixedly connected to the workbench 101 and is located on a side of the workbench 101 close to the turntable 102; the electric push rod 202 is installed on the right-angle frame 201; the pressure plate 203 is rotatably connected to the output end of the electric push rod 202, the right-angle frame 201 is L-shaped, and is fixedly installed on the top surface of the workbench 101, the electric push rod 202 is vertically installed on the right-angle frame 201, and the output end of the electric push rod 202 faces the turntable 102 direction, the pressure plate 203 is circular, and is connected to the output end of the electric push rod 202 through a bearing, so that the pressure plate 203 can rotate freely, the pressure plate 203 is coaxial with the turntable 102, and the electric push rod 202 pushes the pressure plate 203 to apply a certain pressure on the workpiece, thereby stabilizing the workpiece.
[0032] In this embodiment, as the turntable 102 rotates, the workpiece may shake. The electric push rod 202 pushes the pressure plate 203 to press on the workpiece, so that the workpiece is subjected to axial pressure, thereby stabilizing the workpiece.
[0033] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.
Claims
1. An intelligent spraying equipment, comprising a workbench and a turntable, wherein the turntable is mounted on the workbench, characterized in that: Also included is a spraying assembly; The spraying assembly includes a moving component, a movable seat, a column, a lifting plate, an angle component, a spray head and a lifting component. The movable seat is connected to the workbench through the moving component. The movable component is installed on the workbench and supports the movable seat. The column is fixedly connected to the movable seat and is located on the top of the movable seat. The lifting plate is connected to the column through the lifting component. The lifting component is installed on the column and supports the lifting plate. The spray head is connected to the lifting plate through the angle component. The angle component is installed on the lifting plate and supports the spray head.
2. The intelligent spraying equipment according to claim 1, characterized in that: The movable component includes a guide rail, a connecting piece, a movable screw and a movable motor. The guide rail is fixedly connected to the workbench and is located on a side of the workbench close to the turntable. The movable seat is slidably installed on the guide rail; the connecting piece is fixedly connected to the movable seat and is located on a side of the movable seat away from the guide rail; the movable screw is installed on the workbench and is threadedly connected to the connecting piece; the movable motor is installed on the workbench, and the movable screw is fixedly connected to the output end of the movable motor.
3. The intelligent spraying equipment according to claim 1, characterized in that: The lifting component includes a lifting screw and a lifting motor. The lifting screw is rotatably connected to the column and is threadedly connected to the lifting plate. The lifting motor is installed on the column, and the lifting screw is fixedly connected to the output end of the lifting motor.
4. The intelligent spraying equipment according to claim 1, characterized in that: The angle component includes a fixed seat, a shaft, a spray gun holder, a worm gear, an angle motor and a worm. The fixed seat is fixedly connected to the lifting plate and is located on the top of the lifting plate; the shaft runs through the fixed seat and is rotatably connected to the fixed seat; the spray gun holder is sleeved on the outside of the shaft and fixedly connected to the shaft, and the spray head is installed on the spray gun holder; the worm gear is sleeved on the outside of the shaft and fixedly connected to the shaft; the angle motor is installed on the lifting plate and is located on the side of the lifting plate close to the worm gear; the worm is fixedly connected to the output shaft of the angle motor and meshes with the worm gear.
5. The intelligent spraying equipment according to claim 1, characterized in that: The intelligent spraying equipment also includes a right-angle frame, an electric push rod and a pressure plate. The right-angle frame is fixedly connected to the workbench and is located on a side of the workbench close to the turntable; the electric push rod is installed on the right-angle frame; and the pressure plate is rotatably connected to the output end of the electric push rod.