Full-automatic constant-temperature oven machine
Through the continuous U-shaped heating zone and cooling zone of the fully automatic constant temperature oven machine, combined with the constant temperature buffer zone, the problem of low efficiency of linear drying equipment is solved, and efficient drying and buffering preparation for multiple rotors is achieved, which improves the Productivity.
Patent Information
- Application Number
- CN202420923241.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-04-29
AI Technical Summary
The existing linear drying equipment has low drying efficiency for motor rotors after dispensing, and the processing flow rate is poor, which affects production efficiency.
A fully automatic constant temperature oven machine is designed, including a continuous U-shaped heating zone and cooling zone. The motor rotor is heated and dried through the oven box, and the cooling fan is used to cool and cool down. At the same time, the constant temperature buffer zone is set to Buffer and unload to ensure the continuity of the process beat.
The efficiency of heating or cooling multiple rotors simultaneously is improved, the buffer preparation for cutting is ensured, the rhythm requirements of the next process can be met at any time, and the production efficiency is improved.
Smart Images
Figure CN222220192U_ABST
Abstract
Description
[Technical field]
[0001] The utility model relates to the technical field of automation equipment, in particular to a full-automatic constant temperature oven. [Background technology]
[0002] The motor rotor usually needs to be dried after gluing. The existing technology usually uses linear drying equipment to dry the motor rotor after gluing. When a certain drying time is required, the linear drying efficiency is low, and it is difficult to connect the processing flow rhythm of the rotor, which is not conducive to improving production efficiency. [Contents of the utility model]
[0003] In order to overcome the above problems, the utility model proposes a fully automatic constant temperature oven which can effectively solve the above problems.
[0004] The utility model provides a technical solution to solve the above technical problems: a fully automatic constant temperature oven is provided, comprising a machine platform and an outer cover, wherein the outer cover is arranged above the machine platform; a first circulating conveying chain is arranged on the upper surface of the machine platform, wherein the first circulating conveying chain comprises a heating zone and a cooling zone, wherein the heating zone and the cooling zone are in a continuous U-shape; an oven box is covered above the heating zone, wherein the oven box is used for heating and drying the motor rotor transported on the heating zone; cooling fans are arranged at the bottom and sides of the cooling zone, wherein the cooling fans are used for cooling the motor rotor transported on the cooling zone; a second circulating conveying chain is arranged on the upper surface of the machine platform, wherein the second circulating conveying chain is located on the side of the first circulating conveying chain, wherein the second circulating conveying chain comprises a constant temperature buffer zone, wherein the constant temperature buffer zone is in a continuous U-shape.
[0005] Preferably, a material inlet is provided on one side of the outer cover, a material outlet is provided on a side opposite to the material inlet, and a material discharge assembly and a docking assembly are provided at the material outlet.
[0006] Preferably, the first circulating conveying chain forms a continuous U-shaped heating zone and cooling zone by meshing with a plurality of gears.
[0007] Preferably, a portion of the first circulating conveying chain is exposed from the feed inlet.
[0008] Preferably, vertical positioning columns are arranged at equal intervals on the first circulating conveyor chain and the second circulating conveyor chain, and the positioning columns are used to position and insert a jig cup, and the jig cup is used to place a motor rotor.
[0009] Preferably, a first rotor discharging position is arranged on the side of the first circulating conveying chain, and a second rotor discharging position is arranged on the side of the second circulating conveying chain. Both the first rotor discharging position and the second rotor discharging position are located on the side of the unloading assembly.
[0010] Preferably, a rotor notch positioning assembly is provided on the side of the blanking assembly, and the rotor notch positioning assembly is located on the inner side of the docking assembly.
[0011] Preferably, the oven box includes an insulation box, the upper surface of the insulation box is connected to an air intake duct, the lower surface of the insulation box is connected to an exhaust duct, the air intake duct and the exhaust duct are respectively connected to the insulation box, and the heating zone is located in the insulation box.
[0012] Preferably, the air inlet duct is connected to a heating box, a blower is connected to one side of the heating box, an air outlet of the blower is connected to the heating box, and an air inlet of the blower is connected to the exhaust duct.
[0013] Preferably, a diffusion plate is arranged on the top of the heating box, and a plurality of diffusion holes are opened on the diffusion plate.
[0014] Compared with the prior art, the fully automatic constant temperature oven of the utility model can heat or cool a larger number of rotors at the same time by setting continuous U-shaped heating zones and cooling zones, thereby improving efficiency. By setting a constant temperature buffer zone, buffer preparation can be made for material unloading, so that materials can be available at any time to meet the rhythm of the next process.
Brief Description of the Drawings
[0015] Figure 1 This is the overall structure diagram of the fully automatic constant temperature oven of the utility model;
[0016] Figure 2 This is the first view of the internal structure of the fully automatic constant temperature oven of the utility model;
[0017] Figure 3 This is the second view of the internal structure of the fully automatic constant temperature oven of the utility model;
[0018] Figure 4 This is a structural diagram of the oven box of the fully automatic constant temperature oven of the utility model;
[0019] Figure 5 This is a structural diagram of the unloading component of the fully automatic constant temperature oven of the utility model. [Specific implementation method]
[0020] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below with reference to the accompanying drawings and implementation examples. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0021] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are limited to relative positions on a specified view, rather than absolute positions.
[0022] In addition, in the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0023] See also Figures 1 to 5 The fully automatic constant temperature oven of the utility model comprises a machine platform 10 and an outer cover 20 , wherein the outer cover 20 is arranged above the machine platform 10 .
[0024] A feed inlet 21 is provided on one side of the outer cover 20, and a discharge port is provided on the side opposite to the feed inlet 21. A feed discharge assembly 40 and a docking assembly 70 are provided at the discharge port. The docking assembly 70 is used for the rotor feed to be docked with the winding machine belt module.
[0025] A first circulating conveyor chain 50 is disposed on the upper surface of the machine platform 10 . The first circulating conveyor chain 50 includes a heating zone 51 and a cooling zone 52 . The heating zone 51 and the cooling zone 52 are in a continuous U-shape.
[0026] The heating area 51 is covered with an oven box 30 , and the oven box 30 is used to heat and dry the motor rotor transported on the heating area 51 .
[0027] The cooling area 52 is provided with cooling fans 80 at the bottom and sides thereof, and the cooling fans 80 are used to cool down the motor rotor transported on the cooling area 52 .
[0028] The first circulating conveying chain 50 forms a continuous U-shaped heating zone 51 and cooling zone 52 by meshing with a plurality of gears.
[0029] A portion of the first circulating conveying chain 50 is exposed from the feeding port 21 to facilitate material loading.
[0030] A second circulating conveyor chain 60 is provided on the upper surface of the machine 10. The second circulating conveyor chain 60 is located on the side of the first circulating conveyor chain 50. The second circulating conveyor chain 60 includes a constant temperature buffer zone 61. The constant temperature buffer zone 61 is in a continuous U-shape and is used to place the cooled motor rotor to prepare for the buffering of material unloading, so that the material can be available at any time to meet the rhythm of the next process.
[0031] The first circulating conveyor chain 50 and the second circulating conveyor chain 60 are both closed chains, and are driven to circulate by motors. Vertical positioning columns 90 are evenly spaced on the first circulating conveyor chain 50 and the second circulating conveyor chain 60, and the positioning columns 90 are used to position and insert the fixture cup, and the fixture cup is used to place the motor rotor.
[0032] A first rotor discharge position 53 is arranged on the side of the first circulating conveying chain 50, and a second rotor discharge position 62 is arranged on the side of the second circulating conveying chain 60. The first rotor discharge position 53 and the second rotor discharge position 62 are both located on the side of the unloading component 40. Within the unloading range of the unloading component 40, the rotor on the first rotor discharge position 53 can be directly unloaded by the unloading component 40 or placed on the second circulating conveying chain 60 to enter the constant temperature buffer zone 61, and the rotor on the second rotor discharge position 62 is directly unloaded by the unloading component 40.
[0033] A rotor notch positioning assembly 71 is provided on the side of the blanking assembly 40 . The rotor notch positioning assembly 71 is located on the inner side of the docking assembly 70 . The rotor notch positioning assembly 71 is used to align the rotor position into a uniform direction before entering the docking assembly 70 .
[0034] The oven box 30 includes a heat preservation box 31, an upper surface of the heat preservation box 31 is connected to an air intake duct 32, and a lower surface of the heat preservation box 31 is connected to an exhaust duct 33, and the air intake duct 32 and the exhaust duct 33 are respectively connected to the heat preservation box 31. The heating zone 51 is located in the heat preservation box 31.
[0035] The air inlet duct 32 is connected to a heating box 34, and a blower 35 is connected to one side of the heating box 34. The air outlet of the blower 35 is connected to the heating box 34, and the air inlet of the blower 35 is connected to the exhaust duct 33. The blower 35 blows the hot air in the heating box 34 into the heat preservation box 31 to heat and dry the rotor in the heat preservation box 31. A heating wire is arranged in the heating box 34, and a temperature sensor is arranged in the heat preservation box 31 to facilitate temperature control.
[0036] A diffusion plate 36 is disposed on the top of the heating box 34 , and a plurality of diffusion holes 361 are provided on the diffusion plate 36 , which are conducive to diffusing hot air and covering all the rotors in the heating box 34 , so as to achieve uniform heating.
[0037] The blanking assembly 40 includes a transverse moving module 41 , and a vertical lifting assembly 42 is connected to the transverse moving module 41 . The vertical lifting assembly 42 is connected to at least two clamping cylinders 43 , and the clamping cylinders 43 are used to clamp the rotor.
[0038] Compared with the prior art, the fully automatic constant temperature oven of the utility model can heat or cool a larger number of rotors at the same time by setting a continuous U-shaped heating zone 51 and a cooling zone 52, thereby improving efficiency. By setting a constant temperature buffer zone 61, buffer preparation can be made for material unloading, so that materials can be available at any time to meet the rhythm of the next process.
[0039] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. Any modifications, equivalent substitutions and improvements made within the concept of the present invention should be included in the patent protection scope of the present invention.
Claims
1. Fully automatic constant temperature oven, characterized in that: It includes a machine platform and an outer cover, wherein the outer cover is arranged above the machine platform; A first circulating conveyor chain is disposed on the upper surface of the machine, and the first circulating conveyor chain includes a heating zone and a cooling zone, and the heating zone and the cooling zone are in a continuous U-shape; The heating area is covered with an oven box, and the oven box is used to heat and dry the motor rotor transported on the heating area; The cooling area is provided with cooling fans at the bottom and sides thereof, and the cooling fans are used to cool down the motor rotor transported on the cooling area; A second circulating conveyor chain is arranged on the upper surface of the machine, and the second circulating conveyor chain is located on the side of the first circulating conveyor chain. The second circulating conveyor chain includes a constant temperature buffer zone, and the constant temperature buffer zone is in a continuous U-shape.
2. The fully automatic constant temperature oven according to claim 1, characterized in that: A material inlet is arranged on one side of the outer cover, and a material outlet is arranged on a side opposite to the material inlet. A material discharge assembly and a docking assembly are arranged at the material outlet.
3. The fully automatic constant temperature oven according to claim 1, characterized in that: The first circulating conveying chain forms a continuous U-shaped heating zone and cooling zone by meshing with a plurality of gears.
4. The fully automatic constant temperature oven according to claim 2, characterized in that: A portion of the first circulating conveying chain is exposed from the feed inlet.
5. The fully automatic constant temperature oven according to claim 1, characterized in that: Vertical positioning columns are evenly spaced on the first circulating conveyor chain and the second circulating conveyor chain, and the positioning columns are used to position and insert a jig cup, and the jig cup is used to place a motor rotor.
6. The fully automatic constant temperature oven according to claim 2, characterized in that: A first rotor discharging position is arranged on the side of the first circulating conveying chain, and a second rotor discharging position is arranged on the side of the second circulating conveying chain. Both the first rotor discharging position and the second rotor discharging position are located on the side of the unloading assembly.
7. The fully automatic constant temperature oven according to claim 2, characterized in that: A rotor notch positioning assembly is arranged on the side of the blanking assembly, and the rotor notch positioning assembly is located on the inner side of the docking assembly.
8. The fully automatic constant temperature oven according to claim 1, characterized in that: The oven box includes an insulation box, the upper surface of the insulation box is connected to an air intake duct, the lower surface of the insulation box is connected to an exhaust duct, the air intake duct and the exhaust duct are respectively connected to the insulation box, and the heating zone is located in the insulation box.
9. The fully automatic constant temperature oven according to claim 8, characterized in that: The air inlet duct is connected to a heating box, one side of the heating box is connected to a blower, the air outlet end of the blower is connected to the heating box, and the air inlet end of the blower is connected to the exhaust duct.
10. The fully automatic constant temperature oven according to claim 9, characterized in that: A diffusion plate is arranged on the top of the heating box body, and a plurality of diffusion holes are opened on the diffusion plate.