Cleaning and decontaminating device for mechanical parts
By designing a mechanical parts cleaning device that includes the steps of spraying, dipping, water spraying and drying, the problems of stubborn stains and high water consumption of complex structures are solved, and efficient cleaning of mechanical parts and saving water resources are achieved. .
Patent Information
- Application Number
- CN202420944615.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-04-30
AI Technical Summary
Existing mechanical parts cleaning technology is difficult to completely remove stubborn stains in complex structures, and consumes a lot of water resources, resulting in high cleaning costs.
A mechanical part cleaning and detergent device including guide rails, mobile seats, cleaning mechanisms, potion spray pools, dipping pools, clean water spray pools and drying pools is designed, and the potion sprays, dipping, clean water sprays and The four-step cleaning process of drying uses lifting components and water level sensors to automatically control the use of water resources, ensuring thorough cleaning and saving water.
The thorough cleaning of mechanical parts is achieved, reducing cleaning dead corners, significantly reducing the waste of water resources, and improving the cleaning effect and efficiency.
Smart Images
Figure CN222220491U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cleaning equipment, in particular to a cleaning and decontamination device for mechanical parts. Background Art
[0002] Mechanical parts are the most basic components of mechanical devices. Through the combination of the same or different parts, today's multi-functional machinery and machines are formed. The environment in which mechanical parts are located is relatively complex. After long-term use, they are easily stained with oil and some are prone to rust. The main components of oil stains on mechanical parts are unsaponifiable oil, dust, impurities, etc., which require chemical cleaning agents such as organic solvents or alkaline solutions to remove.
[0003] At present, most mechanical parts are cleaned by spraying, spraying cleaning fluid onto the surface of the parts to remove oil stains. However, when the structure of the parts is complex, the stubborn stains in the gaps and grooves cannot be completely washed away, resulting in the cleaning effect of some mechanical parts not meeting expectations. At the same time, this cleaning method consumes a lot of water resources and has high cleaning costs. Utility Model Content
[0004] In order to solve the above problems, the utility model provides a mechanical parts cleaning and decontamination device, which can enhance the cleaning effect of the mechanical parts and save water resources.
[0005] To this end, the technical solution of the utility model is: a mechanical parts cleaning and decontamination device, including a guide rail, a movable seat, a cleaning mechanism, a medicine spraying pool, a immersion pool, a clean water spraying pool and a drying pool; the guide rail is located above each workstation, the movable seat is installed on the guide rail, and can move along the guide rail in each workstation;
[0006] The cleaning mechanism includes a cleaning hanger and a lifting component for driving the cleaning hanger to rise and fall; a plurality of first spray heads are arranged on the side wall of the chemical solution spray pool, the first spray heads are connected through a first spray pipe, and the first spray pipe is connected to the immersion pool through a first pumping pump; a plurality of second spray heads are arranged on the side wall of the clean water spray pool, the second spray heads are connected through a second spray pipe, and the second spray pipe is connected to the clean water tank through a second pumping pump; the water inlet of the immersion pool is divided into two paths through a third pumping pump, one path is connected to the clean water spray pool, and the other path is connected to the clean water tank; the dosing port of the immersion pool is connected to the chemical solution tank through a dosing pump; a hot air outlet is arranged on the side wall of the drying pool; and a main control module is also included, which controls the operation of the first pumping pump, the second pumping pump, the third pumping pump and the dosing pump.
[0007] On the basis of the above scheme and as a preferred scheme of the above scheme: the lifting assembly includes a lifting motor, a winding drum and a wire rope, and the lifting motor is installed on a moving seat; the winding drum is installed on the output shaft of the lifting motor, one end of the wire rope is wound on the winding drum, and the other end is hung with a cleaning hanger.
[0008] On the basis of the above scheme and as a preferred scheme of the above scheme: the first spray pipe in the medicine spray pool draws water from the immersion pool through the first water pump, a first water level sensor is provided in the medicine spray pool, and a drain outlet and a drain valve are provided at the bottom of the medicine spray pool.
[0009] On the basis of the above scheme and as a preferred scheme of the above scheme: a second water level sensor is provided in the immersion tank, and the main control module controls the operation of the third water pump and the dosing pump according to the water level information of the second water level sensor.
[0010] On the basis of the above scheme and as a preferred scheme of the above scheme: a third water level sensor is provided in the clean water spray pool, and the main control module controls the third water pump to connect to the clean water spray pool or the clean water pool according to the water level information of the third water level sensor.
[0011] On the basis of the above scheme and as a preferred scheme of the above scheme: the guide rail is also provided with a driving mechanism for driving the movable seat to move along the guide rail.
[0012] When cleaning mechanical parts, the following steps are included:
[0013] 1) Place the mechanical parts to be cleaned on the cleaning hanger (the cleaning hanger here can be replaced according to different mechanical parts), and hang the cleaning hanger on the wire rope so that the cleaning hanger drives the mechanical parts to move above the chemical spray pool;
[0014] 2) The lifting motor releases the wire rope to lower the cleaning rack into the liquid spraying pool, and the first pump extracts the liquid after immersion in the immersion pool and sprays the mechanical parts in the cleaning rack through the first spray head;
[0015] 3) After the chemical spraying is finished, the lifting motor winds up the wire rope, and the moving seat drives the cleaning hanger to leave the chemical spraying pool, and moves the cleaning hanger to the immersion pool for immersion; since part of the water in the immersion pool is pumped out for spraying, if the second water level sensor detects that the water level is insufficient, the main control module can control the third pump to pump out the flushing water from the clean water spraying pool, and then add medicine through the dosing pump to ensure that the water level and concentration of the chemical in the immersion pool meet the immersion requirements; if there is not enough clean water in the clean water spraying pool, water in the clean water pool is pumped out to supplement it;
[0016] 4) After the immersion is completed, the moving seat drives the cleaning hanger to leave the immersion tank and move it to the clean water spray tank. The second water pump draws clean water to rinse off the residual medicine on the surface of the parts;
[0017] 5) After the clean water flushing is completed, the moving seat drives the cleaning hanger to leave the clean water spray tank and enter the drying tank, where the mechanical parts are dried by hot air to complete the cleaning and decontamination work of the mechanical parts.
[0018] Compared with the prior art, the beneficial effects of the utility model are:
[0019] 1. The cleaning of mechanical parts is divided into four steps: chemical spraying, chemical immersion, water spraying, and drying. The mechanical parts can be thoroughly cleaned, the cleaning dead corners can be reduced, and the cleaning effect of the mechanical parts can be ensured;
[0020] 2. The medicine spray pool draws water from the immersion pool for flushing, and the immersion pool preferentially draws water from the clean water spray pool for replenishment, which can effectively reduce water consumption and reduce the waste of water resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The following is a further detailed description of the embodiments of the present invention in conjunction with the accompanying drawings.
[0022] Figure 1 It is a schematic diagram of the structure of the utility model;
[0023] Figure 2 This is a schematic diagram of the waterway structure of the utility model (top view);
[0024] Figure 3 It is a structural schematic diagram of the medicine spray pool of the utility model.
[0025] Marked in the figure are: guide rail 1, moving seat 2, cleaning mechanism 3, cleaning hanger 31, lifting motor 32, winding reel 33, wire rope 34, chemical solution spray pool 4, first spray head 41, first spray pipe 42, first water pump 43, first water level sensor 44, drain outlet 45, immersion pool 5, second water level sensor 51, third water pump 52, dosing pump 53, clean water spray pool 6, second spray head 61, second water pump 62, third water level sensor 63, drying pool 7, hot air outlet 71, clean water tank 8, chemical solution tank 9. DETAILED DESCRIPTION
[0026] In the description of the present invention, it should be noted that directional words, such as the terms "center", "lateral (X)", "longitudinal (Y)", "vertical (Z)", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating directions and positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of narrating the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and cannot be understood as limiting the specific protection scope of the present invention.
[0027] In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features. Therefore, the definition of "first" and "second" features can explicitly or implicitly include one or more of the features. In the description of the utility model, the meaning of "several" and "a number" is two or more, unless otherwise clearly and specifically defined.
[0028] See the attached drawings. The mechanical parts cleaning and decontamination device described in this embodiment includes a guide rail 1, a movable seat 2, a cleaning mechanism 3, a medicine spray pool 4, an immersion pool 5, a clean water spray pool 6 and a drying pool 7; the guide rail 1 is located above each workstation, the movable seat 2 is installed on the guide rail 1, and the guide rail 1 is also provided with a driving mechanism for driving the movable seat to move along the guide rail, so that the movable seat can move along the guide rail in each workstation. The guide rail, movable seat and driving mechanism here are existing mature technologies and will not be described in detail.
[0029] The cleaning mechanism 3 includes a cleaning hanger 31 and a lifting component that drives the cleaning hanger to rise and fall; the lifting component includes a lifting motor 32, a winding drum 33 and a wire rope 34, and the lifting motor 32 is installed on the moving seat 2; the winding drum 33 is installed on the output shaft of the lifting motor 32, one end of the wire rope 34 is wound on the winding drum 33, and the other end is hung on the cleaning hanger 31. The cleaning hanger here can be replaced according to different mechanical parts, such as a cleaning basket and a cleaning disk suitable for small parts, and a hook for large parts.
[0030] A plurality of first spray heads 41 are provided on the side wall of the medicine spray pool 4, and the first spray heads 41 are connected through a first spray pipe 42, and the first spray pipe 42 is connected to the immersion pool 5 through a first pump 43, and the water in the immersion pool 5 is pumped for spraying. A first water level sensor 44 is provided in the medicine spray pool 4, and a drain port 45 and a drain valve are provided at the bottom of the medicine spray pool. The main control module obtains the water level of the medicine spray pool sent by the first water level sensor, and controls the drain valve to drain the water after spraying, because medicine spraying is the first step of cleaning mechanical parts, and a large amount of oil will be sprayed down, and this water is discharged for decontamination treatment.
[0031] The immersion pool 5 is provided with a second water level sensor 51, and the main control module controls the third pumping pump and the dosing pump to work according to the water level information of the second water level sensor. The water inlet of the immersion pool 5 is divided into two paths through the third pumping pump 52, one path is connected to the clean water spray pool 6, and the other path is connected to the clean water tank 8; the dosing port of the immersion pool 5 is connected to the medicine water tank 9 through the dosing pump 53; a plurality of second spray heads 61 are provided on the side wall of the clean water spray pool 6, and the second spray heads are connected through the second spray pipe, and the second spray pipe is connected to the clean water tank 8 through the second pumping pump 62. The clean water spray pool 6 is provided with a third water level sensor 63, and the main control module controls the third pumping pump 52 of the water inlet of the immersion pool 5 to connect to the clean water spray pool or the clean water pool according to the water level information of the third water level sensor.
[0032] The side wall of the drying tank 7 is provided with a hot air outlet 71. The cleaned mechanical parts enter the drying tank and can be dried by the hot air to prevent the mechanical parts from rusting.
[0033] When cleaning mechanical parts:
[0034] 1) placing the mechanical parts to be cleaned on the cleaning hanger 31, and hoisting the cleaning hanger 31 on the wire rope 34, so that the cleaning hanger 31 drives the mechanical parts to move above the chemical spray pool 4;
[0035] 2) The lifting motor 32 releases the wire rope 34 to lower the cleaning rack 31 into the liquid medicine spraying pool 4, and the first pump 43 extracts the liquid medicine after immersion in the immersion pool 5 and sprays the mechanical parts in the cleaning rack 31 through the first spray head 41;
[0036] 3) After the liquid medicine spraying is finished, the lifting motor 32 winds up the wire rope 34, and the moving seat 2 drives the cleaning hanger 31 to leave the liquid medicine spraying pool 4, and moves the cleaning hanger 31 to the immersion pool 5 for immersion; since part of the water in the immersion pool 5 is pumped out for spraying, if the second water level sensor 51 detects that the water level is insufficient, the main control module can control the third pumping pump 52 to pump out the flushing water from the clean water spraying pool 6, and then add medicine through the dosing pump 53 to ensure that the water level and concentration of the liquid medicine in the immersion pool 5 meet the immersion requirements; if the clean water in the clean water spraying pool 6 is insufficient, water in the clean water pool 8 is pumped out to supplement it;
[0037] 4) After the immersion is completed, the moving seat 2 drives the cleaning hanger 31 to leave the immersion tank 5 and move it to the clean water spray tank 6. The second pump 62 extracts clean water to rinse off the residual medicine on the surface of the parts;
[0038] 5) After the clean water flushing is completed, the moving seat 2 drives the cleaning hanger 31 to leave the clean water spraying pool 6 and enter the drying pool 7, where the mechanical parts are dried by hot air to complete the cleaning and decontamination work of the mechanical parts.
[0039] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims
1. A mechanical parts cleaning and decontamination device, characterized in that: It includes a guide rail, a moving seat, a cleaning mechanism, a medicine spraying pool, a rinsing pool, a clean water spraying pool and a drying pool; the guide rail is located above each workstation, the moving seat is installed on the guide rail, and can move along the guide rail in each workstation; The cleaning mechanism includes a cleaning hanger and a lifting component for driving the cleaning hanger to rise and fall; a plurality of first spray heads are arranged on the side wall of the chemical solution spray pool, the first spray heads are connected through a first spray pipe, and the first spray pipe is connected to the immersion pool through a first pumping pump; a plurality of second spray heads are arranged on the side wall of the clean water spray pool, the second spray heads are connected through a second spray pipe, and the second spray pipe is connected to the clean water tank through a second pumping pump; the water inlet of the immersion pool is divided into two paths through a third pumping pump, one path is connected to the clean water spray pool, and the other path is connected to the clean water tank; the dosing port of the immersion pool is connected to the chemical solution tank through a dosing pump; a hot air outlet is arranged on the side wall of the drying pool; and a main control module is also included, which controls the operation of the first pumping pump, the second pumping pump, the third pumping pump and the dosing pump.
2. A mechanical parts cleaning and decontamination device as claimed in claim 1, characterized in that: The lifting assembly includes a lifting motor, a winding drum and a wire rope. The lifting motor is installed on a moving seat. The winding drum is installed on the output shaft of the lifting motor. One end of the wire rope is wound on the winding drum, and the other end is hung with a cleaning hanger.
3. A mechanical parts cleaning and decontamination device as claimed in claim 1, characterized in that: The first spray pipe in the medicine spray pool draws water from the immersion pool through a first pump. A first water level sensor is arranged in the medicine spray pool. A drain port and a drain valve are arranged at the bottom of the medicine spray pool.
4. A mechanical parts cleaning and decontamination device as claimed in claim 1, characterized in that: A second water level sensor is provided in the immersion tank, and the main control module controls the operation of the third water pump and the dosing pump according to the water level information of the second water level sensor.
5. A mechanical parts cleaning and decontamination device as claimed in claim 1, characterized in that: A third water level sensor is provided in the clean water spray pool, and the main control module controls the third water pump to connect to the clean water spray pool or the clean water pool according to the water level information of the third water level sensor.
6. A mechanical parts cleaning and decontamination device as claimed in claim 1, characterized in that: The guide rail is also provided with a driving mechanism for driving the moving seat to move along the guide rail.