Clamping device of stretcher for aluminum material

The clamping device integrates a heat dissipation cavity and air-driven mechanism to address heat and impurity issues in aluminum stretching machines, ensuring smooth operation and extended rail life.

CN222220785UActive Publication Date: 2024-12-24CHANGSHAN YUANYING ALUMINUM PROFILE CO LTD
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Patent Information

Application Number
CN202420642404.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-29
Publication Date
2024-12-24
Estimated Expiration
2034-03-29

AI Technical Summary

Technical Problem

Existing aluminum stretching machines face issues with heat generation and wear due to frequent clamp movement on slide rails, leading to reduced service life and impaired smoothness of clamp movement, and impurities falling off during stretching processes.

Method used

A clamping device with a slide rail integrated heat dissipation cavity and air-driven clamping mechanism, utilizing air flow for both controlling clamp movement and cooling the slide rail, along with an air jet structure to clean the rail and prevent impurity accumulation.

Benefits of technology

Enhances the service life of the slide rail by effective heat dissipation and maintains smooth clamp movement by cleaning the rail, thereby improving the stability and efficiency of the stretching process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of aluminum material stretching, in particular to a clamping device of a stretching machine for aluminum materials, which comprises a sliding seat and a clamping structure, an air injection end controlled by a driving device of the stretching machine is formed on the sliding seat of the clamping device, and when the driving device controls the sliding seat to move, the air injection end is supplied with air by the driving device. And the sliding rail is subjected to air injection cleaning, so that the influence of impurities on the sliding rail on the movement of the sliding seat is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum material stretching, in particular to a clamping device of an aluminum material stretching machine. Background Art

[0002] Aluminum is a widely used material made of aluminum and other alloy elements. It is currently widely used in various fields (such as construction).

[0003] Nowadays, aluminum is mainly produced by heating and extruding into strips. However, since the extruded aluminum strips will be partially bent, companies usually install corresponding stretching devices to stretch the aluminum to achieve the purpose of correction.

[0004] A stretching machine (such as an aluminum extrusion stretching device disclosed in the authorization announcement number CN219985816U) generally clamps the aluminum material by a clamp (clamping device) and separates the clamps from each other to achieve the purpose of stretching. However, in order to ensure the stability of the clamp movement, a slide rail is generally used, that is, the clamp device is arranged on the slide rail, and the clamp moves on the slide rail to improve stability. However, due to the frequent movement of the clamp on the slide rail, a large amount of heat is generated, and the existing stretching machine does not take effective measures to dissipate the heat of the slide rail. Therefore, the service life of the slide rail is generally not high.

[0005] In addition, during the stretching process, the aluminum material deforms and impurities on the surface of the aluminum material fall off. When the impurities fall on the slide rail, the clamp will not move smoothly and will also cause wear on the clamp and the slide rail.

[0006] In summary, necessary improvements need to be made to the above defects. Utility Model Content

[0007] In view of the shortcomings of the prior art, the purpose of the utility model is to provide a stretching machine for aluminum materials, aiming to solve the problems arising from the above-mentioned background technology.

[0008] The technical solution of the utility model is achieved as follows: an aluminum stretching machine, comprising:

[0009] A slide rail, supported by the rack;

[0010] At least two clamping devices are slidably disposed on the slide rail;

[0011] The driving device is used to control the clamping devices to move closer or farther away from each other, characterized in that the slide rail comprises:

[0012] A rail body, arranged on the frame;

[0013] A mounting table, provided on the frame;

[0014] The rail body and the mounting platform are integrally formed, and a heat dissipation cavity is formed inside. The driving device is composed of at least an air source and a driving body arranged on each mounting platform. The driving body has a driving end and a driving cavity for controlling the driving end.

[0015] The driving cavity is connected to the air source through the heat dissipation cavity;

[0016] When the driving cavity is supplied with air by the air source, the driving end controls the clamping device to separate and stretch the aluminum material, and at the same time uses the heat dissipation cavity to dissipate heat for the slide rail.

[0017] By adopting the above technical solution;

[0018] The control of the clamping device of the utility model is carried out through the driving body, and the driving cavity formed inside the driving body is connected to the heat dissipation cavity in the slide rail. That is to say, the air source of the utility model (such as: air pump) can supply air to the driving cavity through the heat dissipation cavity to achieve the purpose of controlling the movement of the clamping device, and when the air flow flows in the heat dissipation cavity, the slide rail can be cooled, thereby ensuring the service life of the slide rail.

[0019] Preferably, the heat dissipation cavity comprises:

[0020] Air intake cavity;

[0021] First cavity;

[0022] Second cavity;

[0023] Wherein, a control valve is provided at the connection between the air inlet chamber, the first chamber and the second chamber, and the control valve has at least one inlet communicating with the air inlet chamber and two outlets communicating with the first chamber and the second chamber respectively;

[0024] The first cavity and the second cavity are respectively communicated with the driving cavities of the driving bodies.

[0025] Preferably, the driving body comprises:

[0026] The main body is fixed on the mounting platform and has a driving cavity;

[0027] A driving plate moves in the driving cavity and divides the driving cavity into an air cavity and a reset cavity;

[0028] A driving shaft connected to the driving plate, with one end passing through the driving plate and connected to the clamping device;

[0029] A one-way air inlet nozzle is provided on the main body and communicated with the air cavity;

[0030] An exhaust valve is provided on the main body and is connected to the air cavity and is used to control the exhaust of the air cavity;

[0031] A reset spring is arranged in the reset cavity, and two ends thereof are respectively against the cavity wall of the reset cavity and the driving plate;

[0032] Wherein, the air cavity is connected with the heat dissipation cavity through a one-way air inlet valve.

[0033] By adopting the above technical solution:

[0034] The heat dissipation cavity of the utility model is composed of a first cavity, a second cavity and an air intake cavity. The control valve on the air intake cavity controls the air flow to move to the first cavity or the second cavity, thereby driving different clamping devices to move;

[0035] The first cavity and the second cavity are respectively connected to the clamping devices on both sides of the slide rail. Therefore, when the clamping device moves, airflow is sent into the corresponding first cavity or second cavity, thereby timely dissipating the heat generated by the clamping device.

[0036] Preferably, the clamping device comprises:

[0037] A slide seat is slidably disposed on the slide rail and can be controlled to move by a driving device;

[0038] A clamping structure, mounted on the slide;

[0039] Wherein, an air jet end controlled by a driving device is formed on the slide seat, and when the slide seat moves, the air jet end can spray air toward the slide rail.

[0040] By adopting the above technical solution:

[0041] In order to ensure the smooth movement of the clamping device on the slide rail, the utility model provides an air jet end on the slide seat of the clamping device, and the air jet end can be used to clean the slide rail when the slide seat moves, thereby reducing the impact of impurities on the movement of the slide seat.

[0042] Preferably, the clamping structure comprises:

[0043] A mounting frame, mounted on the slide;

[0044] A first clamping plate is rotatably connected to the mounting frame via a rotating shaft;

[0045] A second clamping plate is slidably disposed on the first clamping plate and is capable of forming a clamping cavity with the first clamping plate;

[0046] A fastening bolt is provided on the second clamping plate, and a corresponding fastening threaded hole is provided on the first clamping plate;

[0047] Wherein, the mounting frame is provided with a sprocket group connected to the rotating shaft, and the sprocket group can be driven by a motor arranged on the mounting frame and control the direction of the clamping cavity.

[0048] Preferably, the first clamping plate and the second clamping plate are respectively provided with anti-slip pads.

[0049] By adopting the above technical solution:

[0050] The clamping structure of the utility model is arranged in a movable form, that is, when the aluminum material is fixed on the clamping structure, the clamping device can be adjusted so as to be able to clamp the aluminum material with a bent end.

[0051] Preferably, the slide seat is provided with an air jet structure forming the air jet end, and the air jet structure comprises:

[0052] An air jet chamber is formed in the slide seat and communicated with the driving chamber through an air pipe;

[0053] A spray head is mounted on the slide seat and has a spray cavity communicated with the spray cavity;

[0054] The nozzle is composed of a first opening and a second opening which are spaced apart on the nozzle and communicated with the spray cavity;

[0055] A piston shaft is mounted in the spray chamber via a first spring and is capable of opening or closing the first opening when moving;

[0056] Wherein, an electromagnetic component communicating with the spray chamber and the second opening is formed in the piston shaft.

[0057] Preferably, the electromagnetic component comprises:

[0058] An electromagnetic chamber is formed in the piston shaft and contains an electromagnet;

[0059] An electromagnetic shaft is connected to the electromagnetic cavity through an electromagnetic spring;

[0060] A communication port, consisting of a first communication port and a second communication port formed on the piston shaft;

[0061] A rubber plug, mounted on the electromagnetic shaft and used to seal the first communication port;

[0062] The first communication port and the second communication port are connected to the electromagnetic cavity, and the second communication port corresponds to the second opening.

[0063] Preferably, the diameter of the first opening is smaller than the diameter of the second opening.

[0064] By adopting the above technical solution:

[0065] The utility model provides an air jet structure on the slide seat. The air jet structure has air jets with different openings (ie, a first opening and a second opening). The air jetting rate can be adjusted through the different air jets, thereby achieving better cleaning of the slide rail.

[0066] In addition, other advantages of the present invention will be demonstrated in the embodiments of the present invention, thereby making the beneficial effects of the present invention more significant. BRIEF DESCRIPTION OF THE DRAWINGS

[0067] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0068] Figure 1 It is a structural schematic diagram of a specific implementation method of the utility model;

[0069] Figure 2 for Figure 1 AA section view in;

[0070] Figure 3 for Figure 2 A magnified view of part A in FIG.

[0071] Figure 4 for Figure 2 A magnified view of part B in FIG.

[0072] Figure 5 for Figure 2 The enlarged view of the C part in FIG.

[0073] Figure 6 for Figure 5 The enlarged view of the D part in FIG.

[0074] Figure 7 for Figure 6 Enlarged view of part E in . DETAILED DESCRIPTION

[0075] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0076] Example 1

[0077] like Figure 1-4 As shown, the utility model discloses a stretching machine for aluminum materials, comprising:

[0078] The slide rail 10 is supported by the frame 11;

[0079] At least two clamping devices 3 are slidably disposed on the slide rail 10;

[0080] The driving device is used to control the clamping devices to move closer or farther away from each other. In this embodiment, the slide rail 10 includes:

[0081] The rail body 100 is arranged on the frame 11;

[0082] The mounting platform 101 is arranged on the frame 11;

[0083] The rail body 100 and the mounting platform 101 are integrally formed, and a heat dissipation cavity is formed inside. The driving device is composed of at least an air source and a driving body 20 disposed on each mounting platform 101. The driving body 20 has a driving end and a driving cavity for controlling the driving end.

[0084] The driving cavity is connected to the air source through the heat dissipation cavity;

[0085] When the driving cavity is supplied with air by the air source, the driving end controls the clamping device 3 to separate and stretch the aluminum material, and at the same time uses the heat dissipation cavity to dissipate heat for the slide rail 10.

[0086] In this embodiment, the heat dissipation cavity includes:

[0087] Air intake cavity;

[0088] A first cavity 41;

[0089] A second cavity 42;

[0090] Among them, a control valve is provided at the connection between the air inlet chamber, the first chamber 41 and the second chamber 42, and the control valve has at least one inlet connected to the air inlet chamber and two outlets 4a connected to the first chamber 41 and the second chamber 42 respectively, that is, the valve core 4b of the control valve can control the connection between the inlet and any outlet 4a when it is active.

[0091] The first cavity 41 and the second cavity 42 are respectively communicated with the driving cavities of the driving bodies.

[0092] In this embodiment, the driving body 20 includes:

[0093] The body 200 is fixed on the mounting platform 101 and has a driving cavity;

[0094] The driving plate 201 moves in the driving cavity and divides the driving cavity into an air cavity 200a and a reset cavity 200b;

[0095] A driving shaft 202 is connected to the driving plate 201, and one end of the driving shaft passes through the driving plate 201 and is connected to the clamping device 3;

[0096] A one-way air inlet nozzle 203 (one-way valve), which is disposed on the body 200 and communicates with the air cavity 200a;

[0097] The exhaust valve 204 is disposed on the body 200 and communicates with the air cavity 200a and is used to control the exhaust of the air cavity 200a;

[0098] The reset spring 205 is disposed in the reset cavity 200b, and its two ends are respectively against the cavity wall of the reset cavity 200b and the driving plate 201;

[0099] The air cavity 200a is connected to the heat dissipation cavity (the first cavity or the second cavity) through a one-way air inlet valve 203.

[0100] In this embodiment, the rail body 100 is provided with an air nozzle connector 100 a , that is, the air pump can be connected to the air nozzle connector 100 a through a pipe, so as to communicate with the air inlet cavity.

[0101] refer to Figure 1-4 The stretching principle of this embodiment is to fix the two ends of the aluminum material on the clamping device and supply air to the air inlet cavity through an air pump. The air flow is regulated by the control valve and enters the air cavity of the driving body of the mounting table through the first cavity or the second cavity. When the air pressure in the air cavity increases, the driving plate is controlled to move, and the clamping devices are driven to separate from each other through the driving shaft, thereby realizing the stretching of the aluminum material.

[0102] In this embodiment, when the clamping device moves, air will flow in the first cavity or the second cavity corresponding thereto, so the flowing air can be used to dissipate heat for the slide rail, thereby ensuring the service life of the slide rail.

[0103] After the stretching is completed and the aluminum material is removed, when the clamping device needs to be reset, the exhaust valve is opened to exhaust the gas in the air cavity, and the driving plate can be controlled to move by the reset spring and drive the clamping device to reset.

[0104] Embodiment 2 is different from Embodiment 1 in that

[0105] refer to Figure 1-2 As shown in 5-7, in this embodiment: the clamping device 3 includes:

[0106] The slide seat 30 is slidably disposed on the slide rail 10 (rail body 100) and can be controlled to move by the driving device;

[0107] A clamping structure, mounted on the slide 30;

[0108] The slide seat 30 is provided with an air jet end controlled by a driving device, and when the slide seat 30 moves, the air jet end can spray air toward the slide rail 10 (rail body 100 ).

[0109] In this embodiment: the clamping structure includes:

[0110] The mounting frame 50 is mounted on the slide 30. The mounting frame 50 of this embodiment is movable in a lifting chamber 500 of the slide 30. A cylinder 501 for controlling the lifting of the mounting frame is disposed in the lifting chamber 500.

[0111] The first clamping plate 51 is rotatably connected to the mounting frame 50 via a rotating shaft;

[0112] The second clamping plate 52 is slidably disposed on the first clamping plate 51 and is capable of forming a clamping cavity with the first clamping plate 51;

[0113] A fastening bolt 53 is provided on the second clamping plate 52, and a corresponding fastening threaded hole 54 is provided on the first clamping plate 51;

[0114] Among them, the mounting frame 50 is provided with a sprocket group 55 connected to the rotating shaft (composed of a sprocket and a chain, one of the sprockets is connected to the rotating shaft and is used to control the movement of the first clamping plate), and the sprocket group 55 can be driven by a motor 56 arranged on the mounting frame 50 and control the direction of the clamping cavity.

[0115] In this embodiment: the first clamping plate 51 and the second clamping plate 52 are respectively provided with anti-skid pads 57 (to improve the anti-skid effect when clamping aluminum materials).

[0116] In this embodiment: the slide seat 30 is provided with an air injection structure 6 forming the air injection end, and the air injection structure 6 includes:

[0117] The jet chamber 60 is formed in the slide seat 30 and communicates with the drive chamber (exhaust valve 204) through the air pipe 61;

[0118] The nozzle 62 is mounted on the slide 30 and has a nozzle cavity 62a connected to the nozzle cavity 60;

[0119] The nozzle is composed of a first opening 631 and a second opening 632 which are spaced apart on the nozzle head 62 and communicate with the spray chamber 62a;

[0120] The piston shaft 64 is installed in the spray chamber 62a through the first spring 65 and can open or close the first opening 631 when moving;

[0121] An electromagnetic component communicating with the spray chamber 62 a and the second opening 632 is formed in the piston shaft 64 .

[0122] In this embodiment: the electromagnetic component includes:

[0123] An electromagnetic chamber 70 is formed in the piston shaft 64 and contains an electromagnet 71;

[0124] The electromagnetic shaft 72 is connected to the electromagnetic cavity 70 (the two ends of the electromagnetic spring 73 are respectively connected to the electromagnet 71 and the electromagnetic shaft 72) through the electromagnetic spring 73 (the stiffness coefficient is higher than that of the first spring);

[0125] The communication port is composed of a first communication port 741 and a second communication port 742 formed on the piston shaft 64;

[0126] A rubber plug 75 is installed on the electromagnetic shaft 72 and is used to close the first communication port 741;

[0127] The first communication port 741 and the second communication port 742 are in communication with the electromagnetic chamber 70 , and the second communication port 742 corresponds to the second opening 632 .

[0128] In this embodiment, the diameter of the first opening 631 is smaller than the diameter of the second opening 632 .

[0129] In this embodiment, a cooling chamber 80 is formed in the driving shaft 202 , and a coolant 81 is provided in the cooling chamber. A liquid replacement valve 82 is provided on the driving shaft 202 for replacing the coolant 81 in the cooling chamber 80 .

[0130] In this embodiment, in order to ensure the smooth movement of the slide seat, an air jet structure is provided on the slide seat. When the slide seat moves, the air jet structure sprays air and cleans the slide rail to prevent foreign matter from affecting the movement of the slide rail. The principle is:

[0131] When the slide rails move away from each other, the exhaust valve opens, and the air pump supplies air from the heat dissipation cavity to the air cavity. The air cavity sends the gas into the jet cavity through the exhaust valve and the air pipe, and further sprays it out through the first opening or the second opening on the nozzle to clean the slide rails.

[0132] At the same time, since the gas in the air cavity absorbs the heat of the slide rail, a cooling cavity is set in the drive shaft. When the gas flows in the heat dissipation cavity and enters the air cavity after absorbing heat, the coolant in the drive shaft cools the gas in the air cavity and is sent into the jet cavity from the control valve, and then sprayed toward the slide rail by the jet structure. Therefore, when cleaning, the heat absorbed by the gas is avoided from being sent back to the slide rail.

[0133] refer to Figure 7 The jet structure of this embodiment can jet through the first opening or the second opening. Since the calibers of the two openings are different, the jet speeds are different when the air flow is the same. Therefore, the slide rail can be jetted to different degrees:

[0134] Under normal jetting, the electromagnet is energized and attracts the electromagnetic shaft, and the rubber plug opens the first connecting port, and the airflow in the jet cavity enters the electromagnetic cavity through the first connecting port, and is sprayed toward the slide rail through the second connecting port and the second opening;

[0135] To improve the cleaning effect, the present embodiment can select a mode with a higher jet speed, that is, jetting through the first opening. In this mode, the electromagnet is powered off. When the air pressure in the spray chamber rises, the piston shaft moves to the right and opens the first opening. At the same time, since the diameter of the first opening is small, it can be sprayed at a higher rate to improve the cleaning effect of the slide rail.

[0136] It is worth mentioning that when the clamping structure of this embodiment clamps the aluminum material, the first clamping plate and the second clamping plate can clamp the end of the aluminum material by cooperating with the fastening bolts and the fastening threaded holes. In order to clamp the aluminum material with a complete end, the clamping structure of this embodiment can be controlled to rotate so that the first clamping plate and the second clamping plate can better contact the end of the aluminum material to ensure the stability of the clamping. The cylinder and the motor arranged in the slide seat can control the lifting or rotation of the clamping structure during the stretching process of the aluminum material, so as to assist in the stretching of the aluminum material (for example, before stretching, when the aluminum material with bent ends is fixed, the height of the clamping structure on both sides and the inclination state of the clamping plates are different. After the stretching is completed, the horizontal heights of the two clamping structures should be the same, and the clamping plates should also be in a horizontal state. Therefore, the cylinder and the motor can be used to control the lifting of the mounting frame or the rotation of the clamping plate respectively to assist in the stretching of the aluminum material).

[0137] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A clamping device for an aluminum material stretching machine, characterized in that: include: A slide seat (30) is slidably disposed on a slide rail (10) of the stretching machine and can be controlled to move by a driving device of the stretching machine; A clamping structure mounted on the slide seat (30); The slide seat (30) is provided with an air jet end controlled by a driving device of the stretching machine, and when the slide seat (30) moves, the air jet end can spray air toward the slide rail (10) for cleaning.

2. The clamping device for an aluminum material stretching machine according to claim 1, characterized in that: The clamping structure comprises: A mounting frame (50) mounted on the slide seat (30); A first clamping plate (51) is rotatably connected to the mounting frame (50) via a rotating shaft; A second clamping plate (52) is slidably disposed on the first clamping plate (51) and is capable of forming a clamping cavity with the first clamping plate (51); A fastening bolt (53) is provided on the second clamping plate (52), and a corresponding fastening threaded hole (54) is provided on the first clamping plate (51); Wherein, a sprocket group (55) connected to the rotating shaft is provided on the mounting frame (50), and the sprocket group (55) can be driven by a motor (56) provided on the mounting frame (50) to control the direction of the clamping cavity.

3. The clamping device of the aluminum material stretching machine according to claim 2, characterized in that: Anti-slip pads (57) are respectively provided on the first clamping plate (51) and the second clamping plate (52).

4. A clamping device for an aluminum material stretching machine according to claim 2 or 3, characterized in that: The slide seat (30) is provided with an air jet structure (6) forming the air jet end, and the air jet structure (6) comprises: An air jet chamber (60) is formed in the slide seat (30) and communicates with the drive chamber via an air pipe (61); A spray head (62) is mounted on the slide seat (30) and has a spray chamber (62a) communicating with the spray chamber (60); A nozzle, comprising a first opening (631) and a second opening (632) which are arranged on the nozzle (62) at intervals and communicate with the spray chamber (62a); A piston shaft (64) is installed in the spray chamber (62a) via a first spring (65) and is capable of opening or closing the first opening (631) when moving; An electromagnetic component communicating with the spray chamber (62a) and the second opening (632) is formed in the piston shaft (64).

5. The clamping device of the aluminum material stretching machine according to claim 4, characterized in that: The electromagnetic assembly comprises: An electromagnetic chamber (70) is formed in the piston shaft (64) and contains an electromagnet (71); An electromagnetic shaft (72) is connected to the electromagnetic chamber (70) via an electromagnetic spring (73); A communication port, consisting of a first communication port (741) and a second communication port (742) formed on the piston shaft (64); A rubber plug (75) is mounted on the electromagnetic shaft (72) and is used to seal the first communication port (741); The first communication port (741) and the second communication port (742) are in communication with the electromagnetic cavity (70), and the second communication port (742) corresponds to the second opening (632).

6. The clamping device of the aluminum material stretching machine according to claim 5, characterized in that: The caliber of the first opening (631) is smaller than the caliber of the second opening (632).