Bending machine material blocking and positioning device

By using a material stop positioning device combined with a transmission mechanism and an ultrasonic distance measuring sensor in the bending machine, the problems of complex structure and low operating efficiency of the material stop mechanism in the prior art are solved, and accurate and efficient positioning of the material stop parts are achieved. , improves production efficiency and quality.

CN222220947UActive Publication Date: 2024-12-24JIANGSU LIWEI SHEARING & BENDING MACHINE
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Patent Information

Application Number
CN202420995238.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2024-12-24
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

The material retaining mechanism of the existing bending machines is complex in structure, time-consuming and labor-intensive in operation, and low efficiency, which cannot meet the high efficiency needs of modern production.

Method used

The material positioning device including a transmission mechanism, a screw and an ultrasonic distance measuring sensor is adopted. The transmission shaft is driven by the motor to drive the screw to rotate. The ultrasonic distance measuring sensor is used to monitor the distance between the material blocking part and the bending area in real time to achieve accurate horizontal positioning, and The vertical position of the stopper is simply and easily operated by the vertical adjustment assembly.

Benefits of technology

It realizes accurate positioning and efficient adjustment of the retaining parts, and improves the production efficiency and quality of the bend processing of the plate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a material blocking and positioning device of a bending machine, and belongs to the field of bending machine equipment. A material blocking and positioning device of a bending machine comprises bending equipment, a control panel is fixed to the front face of the bending equipment, and a material blocking mechanism is arranged on the back face of the bending equipment; the transmission mechanism, the lead screw, the ultrasonic distance measuring sensor and the like are arranged to be matched with one another, accurate positioning of the horizontal position of the material blocking part is achieved, the first motor is used for driving the transmission shaft to drive the lead screw to rotate, and the distance between the material blocking part and a bending area is monitored in real time through the ultrasonic distance measuring sensor. An operator can intuitively obtain data through the control panel to adjust the horizontal position; the vertical adjusting assembly is simple and easy to operate, efficient vertical adjustment of the material blocking part can be achieved, and the bending requirements of plates with different thicknesses can be met; the positioning device is convenient to operate, can accurately position the bending point of the plate, and effectively improves the production efficiency and the production quality of plate bending processing.
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Description

Technical Field

[0001] The utility model relates to the field of bending machine equipment, in particular to a material blocking and positioning device for a bending machine. Background Art

[0002] The material stopper mechanism of the bending machine is an important part of the bending machine. It is mainly responsible for positioning the plate and ensuring the bending accuracy and stability. For example, the patent number is CN202539286U, which is a patent for a rear material stopper lifting mechanism of a bending machine. The lifting screw in the patent drives the lifting cylinder to move up and down through the transmission body. The height of the material stopper seat can be adjusted by rotating the hand wheel. The lifting cylinder is equivalent to the role of the guide rail, with good operating stability, ensuring the accuracy of the adjustment.

[0003] Through detailed research and analysis, it was found that the lifting mechanism in the above-mentioned cited patents is complex and diverse, including multiple components such as lifting screws, first and second tapered bearings, handwheels, nuts, bearing seats and lifting cylinders. The interaction of these components makes the overall structure complex and large, which brings challenges to operation and maintenance; more importantly, this lifting mechanism mainly relies on handwheels for control, which is not only time-consuming and labor-intensive to operate, but also inefficient and cannot meet the high-efficiency requirements of modern production. Therefore, it is necessary to improve the shortcomings and defects of the existing technology. Utility Model Content

[0004] The purpose of the present invention is to provide a material blocking and positioning device for a bending machine to solve the problems raised in the background technology.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A material blocking and positioning device for a bending machine comprises: a bending device, a control panel is fixed on the front of the bending device, a frame is vertically arranged on the back of the bending device, two parallel linear guide rails are fixed on the upper side of the frame, two sets of transmission mechanisms are fixed at one end of the frame, a motor is fixed on one side of one set of transmission mechanisms, the two sets of transmission mechanisms are connected by transmission rods, a screw rod is fixed at the power output end of the transmission mechanism, the screw rod rotates in the linear guide rail, a slider is connected to the screw rod by a thread, the slider is slidably connected to the upper side of the linear guide rail, a connecting plate is fixed between the two sliders, a vertical adjustment component is fixed to the middle part of the connecting plate, the power output end of the vertical adjustment component is connected to the material blocking mechanism, and the position of the material blocking mechanism corresponds to the ultrasonic ranging sensor on the back of the bending device.

[0007] Furthermore, the transmission mechanism includes a tooling housing, a transmission shaft 1, a gear 1, a gear 2, and a transmission shaft 2. The gear 1 is rotatably connected to the tooling housing through the transmission shaft 1, and the gear 2 is rotatably connected to the tooling housing through the transmission shaft 2. The gear 1 and the gear 2 are meshed with each other. One end of the transmission shaft 1 is fixedly connected to the output shaft of the motor 1 through a coupling, and the other end of the transmission shaft 1 is fixedly connected to the screw through a coupling, and the transmission shaft 2 is fixedly connected to the transmission rod through a coupling in a direction away from the gear 2.

[0008] Furthermore, the motor 1 and the transmission mechanism are fixedly connected to the end of the frame through a support plate.

[0009] Furthermore, the vertical adjustment component includes motor 2, a screw, and a limit rod. Motor 2 is fixed to the lower side of the connecting plate, the power output end of motor 2 is fixedly connected to the screw, and the limit rod is fixed to the upper side of the connecting plate and two limit rods are symmetrically arranged along both sides of the screw.

[0010] Furthermore, the material blocking mechanism includes a lifting plate, a material blocking member, and a strip plate. The material blocking member and the strip plate have the same thickness and are fixed to the same side of the lifting plate. The strip plate is located on the upper side of the middle of the material blocking member. The lead screw is connected to the screw sleeve fixed to the side of the lifting plate through a threaded connection, and the limit rod is maintained in a vertical sliding connection with the circular sleeve fixed to the side of the lifting plate.

[0011] Furthermore, the strip plate is always within the sensing range of the ultrasonic ranging sensor when it moves vertically.

[0012] Furthermore, the control panel is electrically connected to the motor 1, the vertical adjustment component, and the ultrasonic ranging sensor respectively.

[0013] Compared with the prior art, the utility model provides a material blocking and positioning device for a bending machine, which has the following beneficial effects:

[0014] In the utility model, by setting a transmission mechanism, a screw rod, an ultrasonic distance measuring sensor and the like to cooperate with each other, the precise positioning of the horizontal position of the material stopper is achieved, the motor is used to drive the transmission shaft to drive the screw rod to rotate, and the ultrasonic distance measuring sensor is used to monitor the distance between the material stopper and the bending zone in real time. The operator can intuitively obtain data through the control panel to adjust the horizontal position; the vertical adjustment component is simple and easy to operate, and can achieve efficient vertical adjustment of the material stopper, which can meet the bending requirements of plates of different thicknesses; the utility model is easy to operate, can accurately locate the bending point of the plate, and effectively improves the production efficiency and production quality of the plate bending process. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a side structural schematic diagram of a material blocking and positioning device for a bending machine proposed by the utility model;

[0016] Figure 2 This is a front structural schematic diagram of a material blocking and positioning device for a bending machine proposed by the utility model;

[0017] Figure 3 This is a rear view structural schematic diagram of a material blocking and positioning device for a bending machine proposed by the utility model;

[0018] Figure 4 This is a schematic diagram of the screw rod structure of a material blocking and positioning device for a bending machine proposed by the utility model;

[0019] Figure 5 This is a schematic cross-sectional structure diagram of a material blocking mechanism of a material blocking and positioning device for a bending machine proposed by the utility model;

[0020] Figure 6 The utility model is a schematic diagram of the transmission mechanism structure of a material blocking and positioning device for a bending machine.

[0021] In the figure: 1. Bending equipment; 2. Frame; 20. Support plate; 21. Linear guide; 3. Motor 1; 4. Transmission mechanism; 41. Tool housing; 42. Transmission shaft 1; 43. Gear 1; 44. Gear 2; 45. Transmission shaft 2; 5. Transmission rod; 6. Screw; 7. Slider; 71. Connecting plate; 8. Vertical adjustment assembly; 81. Motor 2; 82. Screw; 83. Limit rod; 9. Material blocking mechanism; 91. Lifting plate; 92. Material blocking member; 93. Strip plate; 10. Ultrasonic ranging sensor; 11. Control panel. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0023] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0024] Embodiment 1:

[0025] Reference Figure 1-6A material blocking and positioning device for a bending machine comprises: a bending device 1, a control panel 11 is fixed on the front of the bending device 1, a frame 2 is vertically arranged on the back of the bending device 1, two parallel linear guide rails 21 are fixed on the upper side of the frame 2, two groups of transmission mechanisms 4 are fixed at one end of the frame 2, a motor 3 is fixed on one side of one group of transmission mechanisms 4, and the two groups of transmission mechanisms 4 are connected by a transmission rod 5 for transmission, a screw rod 6 is fixed at the power output end of the transmission mechanism 4, the screw rod 6 rotates in the linear guide rail 21, a slider 7 is connected to the screw rod 6 by a thread, and the slider 7 is slidably connected to the upper side of the linear guide rail 21, a connecting plate 71 is fixed between the two sliders 7, a vertical adjustment component 8 is fixed to the middle of the connecting plate 71, and a material blocking mechanism 9 is connected to the power output end of the vertical adjustment component 8 for transmission, and the position of the material blocking mechanism 9 corresponds to the ultrasonic ranging sensor 10 on the back of the bending device 1.

[0026] The transmission mechanism 4 includes a tooling housing 41, a transmission shaft 1 42, a gear 1 43, a gear 2 44, and a transmission shaft 2 45. The gear 1 43 is rotatably connected to the tooling housing 41 through the transmission shaft 1 42, and the gear 2 44 is rotatably connected to the tooling housing 41 through the transmission shaft 2 45. The gear 1 43 and the gear 2 44 are meshed with each other. One end of the transmission shaft 1 42 is fixedly connected to the output shaft of the motor 1 3 through a coupling, and the other end of the transmission shaft 1 42 is fixedly connected to the screw 6 through a coupling. The transmission shaft 2 45 is fixedly connected to the transmission rod 5 through a coupling in a direction away from the gear 2 44.

[0027] The motor 1 3 and the transmission mechanism 4 are fixedly connected to the end of the frame 2 through a support plate 20.

[0028] Embodiment 2:

[0029] The difference between this embodiment and embodiment 1 is that:

[0030] The vertical adjustment assembly 8 includes a second motor 81, a lead screw 82, and a limit rod 83. The second motor 81 is fixed to the lower side of the connecting plate 71, and the power output end of the second motor 81 is fixedly connected to the lead screw 82. The limit rod 83 is fixed to the upper side of the connecting plate 71 and two limit rods are symmetrically arranged along both sides of the lead screw 82.

[0031] The material blocking mechanism 9 includes a lifting plate 91, a material blocking member 92, and a strip plate 93. The material blocking member 92 and the strip plate 93 have the same thickness and are fixed on the same side of the lifting plate 91. The strip plate 93 is located on the upper side of the middle of the material blocking member 92. The lead screw 82 is connected to the screw sleeve fixed to the side of the lifting plate 91 through a threaded connection, and the limit rod 83 is maintained in a vertical sliding connection with the circular sleeve fixed to the side of the lifting plate 91.

[0032] The strip plate 93 is always within the sensing range of the ultrasonic distance measuring sensor 10 when it moves vertically.

[0033] The control panel 11 is electrically connected to the motor 1 3 , the vertical adjustment component 8 , and the ultrasonic distance sensor 10 , respectively.

[0034] Working principle: In the working state of the utility model, according to the different locations of the bending points required for the plate to be bent, the motor 3 can be started through the control panel 11, such as Figure 6 As shown, since the transmission shaft 1 42 on the transmission mechanism 4 is fixedly connected to the power output shaft of the motor 1 3, when the motor 1 3 is started, the gear 1 43 can be driven to rotate through the transmission shaft 1 42, and then the screw rod 6 fixedly connected to the end of the transmission shaft 1 42 through the coupling can be driven to rotate. At the same time, the gear 1 43 can also drive the gear 2 44 to rotate through the meshing between the gears, and the gear 2 44 drives another set of transmission mechanisms 4 to rotate through the transmission shaft 2 45 and the transmission rod 5 in turn. Figure 4 As shown, after the other transmission mechanism 4 is driven, it can drive another screw rod 6 to rotate synchronously, and the two screw rods 6 on the upper side of the frame 2 rotate synchronously. Since the slider 7 is connected to the screw rod 6 by a thread, the two sliders 7 on the upper side of the frame 2 can be driven to move on the linear guide rail 21 at the same speed. At the same time, the connecting plate 71 also drives the blocking mechanism 9 to move synchronously, changing the distance between the blocking mechanism 9 and the ultrasonic ranging sensor 10 on the back of the bending device 1, as shown in FIG. Figure 5 As shown, the ultrasonic ranging sensor 10 will emit high-frequency sound waves, which will be reflected back after encountering an object. By calculating the time difference between the emission and reception of the sound waves, and combining the propagation speed of the sound waves in the air, the distance between the ultrasonic ranging sensor 10 and the material stopper 92 can be determined. Since the distance between the ultrasonic ranging sensor 10 and the bending zone on the bending device 1 is a known constant value, combined with the collection and processing of the data measured by the ultrasonic ranging sensor 10 by the control panel 11, the operator can directly read the horizontal distance between the material stopper 92 and the bending zone on the bending device 1 through the display screen on the control panel 11. The ultrasonic ranging sensor 10 can adopt the model HC-SR04, but is not limited to this model;

[0035] After the horizontal position of the stopper 92 is adjusted, the operator can start the motor 2 81 on the vertical adjustment assembly 8 through the control panel 11 to drive the screw 82 to rotate, and the screw 82 drives the stopper 92 on the lifting plate 91 through the thread to perform vertical lifting and lowering adjustment to meet the bending needs of the stopper 92 for plates of different thicknesses. The vertical adjustment assembly 8 has a simple structure and is easy to operate, and can achieve efficient adjustment of the stopper 92. After completing the above-mentioned horizontal and vertical adjustments of the stopper 92, the plate can be inserted through one side of the feed end of the bending equipment 1, so that the end of the plate is against the stopper 92, and the bending point of the plate is positioned while the stopper 92 is used to stop the material. Finally, the bending equipment 1 is started to accurately bend the plate.

Claims

1. A material blocking and positioning device for a bending machine, comprising: The bending device (1) is characterized in that a control panel (11) is fixed on the front of the bending device (1), a frame (2) is vertically arranged on the back of the bending device (1), two parallel linear guide rails (21) are fixed on the upper side of the frame (2), two groups of transmission mechanisms (4) are fixed at one end of the frame (2), a motor (3) is fixed on one side of one group of transmission mechanisms (4), the two groups of transmission mechanisms (4) are connected by transmission rods (5), and a screw rod (21) is fixed on the power output end of the transmission mechanism (4). 6), the screw rod (6) rotates in the linear guide rail (21), a slider (7) is connected to the screw rod (6) by a thread, the slider (7) is slidably connected to the upper side of the linear guide rail (21), a connecting plate (71) is fixed between the two sliders (7), a vertical adjustment component (8) is fixed in the middle of the connecting plate (71), the power output end of the vertical adjustment component (8) is transmission-connected to a material blocking mechanism (9), and the position of the material blocking mechanism (9) corresponds to an ultrasonic distance measuring sensor (10) on the back of the bending device (1).

2. A material blocking and positioning device for a bending machine according to claim 1, characterized in that: The transmission mechanism (4) comprises a tool housing (41), a transmission shaft 1 (42), a gear 1 (43), a gear 2 (44), and a transmission shaft 2 (45); the gear 1 (43) is rotatably connected to the tool housing (41) via the transmission shaft 1 (42); the gear 2 (44) is rotatably connected to the tool housing (41) via the transmission shaft 2 (45); the gear 1 (43) and the gear 2 (44) are meshed with each other; one end of the transmission shaft 1 (42) is fixedly connected to the output shaft of the motor 1 (3) via a coupling; the other end of the transmission shaft 1 (42) is fixedly connected to the screw rod (6) via a coupling; and the transmission shaft 2 (45) is fixedly connected to the transmission rod (5) via a coupling in a direction away from the gear 2 (44).

3. A material blocking and positioning device for a bending machine according to claim 2, characterized in that: The motor 1 (3) and the transmission mechanism (4) are both fixedly connected to the end of the frame (2) via a support plate (20).

4. A material blocking and positioning device for a bending machine according to claim 1, characterized in that: The vertical adjustment assembly (8) comprises a second motor (81), a lead screw (82), and a limit rod (83); the second motor (81) is fixed to the lower side of the connecting plate (71); the power output end of the second motor (81) is fixedly connected to the lead screw (82); and the limit rod (83) is fixed to the upper side of the connecting plate (71) and two limit rods (83) are symmetrically arranged along both sides of the lead screw (82).

5. A material blocking and positioning device for a bending machine according to claim 4, characterized in that: The material blocking mechanism (9) comprises a lifting plate (91), a material blocking member (92), and a strip plate (93); the material blocking member (92) and the strip plate (93) have the same thickness and are fixed to the same side of the lifting plate (91); the strip plate (93) is located on the upper side of the middle of the material blocking member (92); the lead screw (82) is connected to a screw sleeve fixed to the side of the lifting plate (91) through a threaded connection; the limit rod (83) is connected to a round sleeve fixed to the side of the lifting plate (91) in a vertical sliding manner.

6. A material blocking and positioning device for a bending machine according to claim 5, characterized in that: The strip plate (93) is always within the sensing range of the ultrasonic distance measuring sensor (10) when it moves in the vertical direction.

7. A material blocking and positioning device for a bending machine according to claim 1, characterized in that: The control panel (11) is electrically connected to the motor 1 (3), the vertical adjustment component (8), and the ultrasonic distance sensor (10) respectively.

Citation Information

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