Detection device for automatic traction and reinforcement separation

The detection device with movable baffles and probes addresses the lack of real-time detection in steel bar bending, enhancing precision and efficiency by automating the bending process.

CN222221015UActive Publication Date: 2024-12-24HENAN GENGLI INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202420134949.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-19
Publication Date
2024-12-24
Estimated Expiration
2034-01-19

AI Technical Summary

Technical Problem

Existing steel bar bending equipment lacks effective real-time detection and feedback mechanisms, leading to inaccuracies in bending control, increased scrap rates, and high labor costs due to the need for skilled workers.

Method used

A detection device with first and second detection groups, each comprising a hinge, support frame, movable baffles, and probes, which capture position changes during bending to enable automatic and high-precision control, using a right-angle structure for ease of installation and adjustment.

Benefits of technology

Improves production efficiency and accuracy by enabling automatic control of steel bar curvature, reducing scrap rates and labor costs while ensuring consistent bending quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a detection device for automatic traction and reinforcement separation, and the device comprises two main body supports, the two main body supports are symmetrically arranged, the two main body supports are respectively provided with a first detection group and a second detection group, and the first detection group and the second detection group are vertically arranged. Through cooperation of the first movable baffle, the second movable baffle, the first probe, the second probe and other components, the position change of the reinforcing steel bar can be accurately captured, so that automatic control feeding is achieved, the working efficiency and the production precision are remarkably improved, the consistency of the bending degree of the reinforcing steel bar can be guaranteed, and the accuracy and reliability of the bending degree of the reinforcing steel bar are improved; the first supporting frame and the second hinge which are of a right-angle structure are adopted, dismounting and mounting are convenient, use convenience is improved, the positions of the first movable baffle and the second movable baffle can be adjusted through arrangement of limiting columns, and the effect of protecting the probe is achieved.
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Description

Technical Field

[0001] The present application relates to the technical field of steel bar processing, and in particular to a detection device for automatic pulling and separating steel bars. Background Art

[0002] With the rapid development of modern industrial construction, steel bars, as a basic building material, play a vital role in building structures, bridges, tunnels and other projects. In the process of steel bar processing, especially when bending and dividing steel bars, it is very important to accurately control the bending position and angle, which is not only related to the dimensional accuracy and mechanical properties of the final product, but also directly affects the overall quality and safety of the construction project.

[0003] However, existing steel bar bending equipment often lacks effective real-time detection and feedback mechanisms in actual operation, making it difficult to accurately grasp the dynamic parameter changes of steel bars during the bending process, and prone to over-bending or under-bending, resulting in increased product scrap rates and low work efficiency. At the same time, due to the lack of automated monitoring and control methods, the production process requires high operating skills from workers, increasing labor costs and safety hazards. Summary of the invention

[0004] The technical problem to be solved by the present application is to overcome the existing defects and provide a detection device for automatic traction and reinforcement separation, which can capture the position information at the moment of steel bar bending, thereby realizing automatic and high-precision steel bar bending control, and can effectively solve the problems in the background technology.

[0005] To achieve the above-mentioned objectives, the present application provides the following technical solutions: a detection device for automatic traction and reinforcement separation, comprising a main body bracket, two main body brackets are symmetrically arranged, the two main body brackets are respectively provided with a first detection group and a second detection group, the first detection group and the second detection group are vertically arranged, the first detection group comprises a first hinge, a first support frame, a first movable baffle and a first probe, the first hinge is hinged to one side of the first support frame, the other side of the first hinge is hinged to the first movable baffle, the first support frame is socketed with the first probe, the second detection group comprises a second support frame, a second hinge, a second movable baffle and a second probe, one side of the second support frame is connected to the second hinge, the other end of the second hinge is connected to the second movable baffle, and the second support frame is provided with a second probe.

[0006] As a preferred technical solution of the present application, both the first support frame and the second hinge adopt a right-angle structure.

[0007] As a preferred technical solution of the present application, connection holes are provided at both ends of the short right-angle sides of the first support frame, a first socket is provided on one side of the first support frame, and the first socket and the first support frame are connected via a connecting guide column.

[0008] As a preferred technical solution of the present application, connecting holes are provided at both ends of the short right-angle sides of the second support frame, a second socket is provided on one side of the second support frame, and the second support frame and the second socket are connected via a connecting guide column.

[0009] As a preferred technical solution of the present application, the end of the first movable baffle is inclined upward, and the inclination angle is between - degrees.

[0010] The second movable baffle consists of a vertical part, an inclined part and an inner bending part, the vertical part is connected to the second hinge, the inclined part is in contact with the vertical part, the angle between the inclined part and the vertical part is - degree, and the inner bending part is located at the end of the inclined part.

[0011] The protruding ends of the first support frame and the second support frame are both provided with limiting columns.

[0012] Compared with the prior art: the present application utilizes the cooperation of the first movable baffle, the second movable baffle, the first probe, the second probe and other components to accurately capture the position changes of the steel bars, thereby realizing automatic control of feeding, significantly improving work efficiency and production accuracy, and also ensuring the consistency of the curvature of the steel bars, improving the accuracy and reliability of the curvature of the steel bars, and adopting a right-angle structure of the first support frame and the second hinge, which is easy to disassemble and install, and improves the convenience of use. The setting of the limit column can adjust the position of the first movable baffle and the second movable baffle, thereby protecting the probe. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the structure of this application;

[0014] Figure 2 is a schematic diagram of the structure of the first detection group;

[0015] Figure 3 This is a schematic diagram of the structure of the second detection group.

[0016] In the figure: 1 first probe, 2 first movable baffle, 3 first hinge, 4 connecting guide column, 5 first clamping seat, 6 first support frame, 7 second movable baffle, 8 second hinge, 9 second clamping seat, 10 second support frame, 11 second probe, 12 limiting column, 13 first detection group, 14 main frame, 15 second detection group. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application. All other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.

[0018] See also Figure 1-3 The present application provides a technical solution: a detection device for automatic traction and reinforcement separation, including a main body bracket 14, two main body brackets 14 are symmetrically arranged, and the two main body brackets 14 are respectively provided with a first detection group 13 and a second detection group 15, and the first detection group 13 and the second detection group 15 are vertically arranged.

[0019] There is a main frame 14 on each side, which is used to fix and support the detection device and limit the position of the steel bar.

[0020] The two main supports 14 are respectively provided with a first detection group 13 and a second detection group 15. The first detection group 13 is arranged in the vertical steel bar guide groove of the main support 14. The first detection group 13 is fixed on the vertical steel bar guide groove of the main support 14 by connecting the guide column 4, the first clamping seat 5 and the first support frame 6. Through the action of the first movable baffle 2 at the lower end, it is used to detect the suspension parameters of the contact network and the operation parameters of the bow-net;

[0021] Similarly, the second detection group 15 is horizontally arranged in the transverse steel bar guide groove of another main support 14 to ensure the accuracy and stability of the detection.

[0022] The first detection group 13 includes a first hinge 3, a first support frame 6, a first movable baffle 2 and a first probe 1, the first hinge 3 is hinged to one side of the first support frame 6, the other side of the first hinge 3 is hinged to the first movable baffle 2, the first support frame 6 is socketed with the first probe 1, the second detection group 15 includes a second support frame 10, a second hinge 8, a second movable baffle 7 and a second probe 11, one side of the second support frame 10 is connected to the second hinge 8, the other end of the second hinge 8 is connected to the second movable baffle 7, and the second support frame 10 is provided with a second probe 11.

[0023] The first detection group 13 is mounted on the support member 14, and the angle and position of the first hinge 3 are adjusted so that the first detection group 13 maintains a certain distance and contact pressure with the contacting steel bar.

[0024] The power supply and signal line of the first probe 1 on the first detection group 13 are connected to the control system of the detection device, so that the first detection group 13 can exchange data and perform command control with the control system of the detection device.

[0025] Furthermore, the first support frame 6 and the second hinge 8 both adopt a right-angle structure.

[0026] The use of a right-angle structure facilitates disassembly and installation and improves the convenience of use.

[0027] Furthermore, connecting holes are provided at both ends of the short right-angle sides of the first support frame 6 , a first clamping seat 5 is provided on one side of the first support frame 6 , and the first clamping seat 5 and the first support frame 6 are connected via a connecting guide column 4 .

[0028] Furthermore, connecting holes are provided at both ends of the short right-angled sides of the second support frame 10 , a second clamping seat 9 is provided on one side of the second support frame 10 , and the second support frame 10 and the second clamping seat 9 are connected via a connecting guide column 4 .

[0029] Furthermore, the end of the first movable baffle 2 is inclined upward, and the inclination angle thereof is between 30-60 degrees.

[0030] Furthermore, the second movable baffle 7 consists of a vertical part, an inclined part and an inner bending part, the vertical part is connected to the second hinge 8, the inclined part is in contact with the vertical part, the angle between the inclined part and the vertical part ranges from 30 to 60 degrees, and the inner bending part is located at the end of the inclined part.

[0031] The inclined setting can ensure that the first movable baffle 2 and the first movable baffle 2 and the steel bar can easily contact each other, thereby improving the accuracy and reliability of the detection.

[0032] Furthermore, the protruding ends of the first support frame 6 and the second support frame 10 are both provided with limiting columns 12 .

[0033] The limiting column 12 is used to adjust the positions of the first movable baffle 2 and the second movable baffle 7 , and plays a role in protecting the first probe 1 and the second probe 11 .

[0034] During use: the steel bars are passed through the vertical steel bar guide grooves and the transverse steel bar guide grooves on the two main body supports 14, and the steel bars are bent under the action of the external conveying device. When the first movable baffle 2 on the first detection group 13 touches the steel bars, the steel bars apply a force to the first movable baffle 2, and the first movable baffle 2 is flipped and touches the first probe 1. At this time, the first probe 1 transmits an electrical signal to the external processor. At this time, the external cylinder extends to clamp the steel bars, preventing the external conveying device from feeding. At this time, the steel bars reach the set curvature. Similarly, when the second movable baffle 7 on the second detection group 15 touches the steel bars, the steel bars apply a force to the second movable baffle 7, and the second movable baffle 7 is flipped and touches the second probe 11. At this time, the second probe 11 transmits an electrical signal to the external processor. At this time, the external cylinder contracts, and the external conveying device feeds, and the steel bars are fed in.

[0035] Although the embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A detection device for automatic traction and reinforcement separation, comprising a main frame (14), two main frames (14) are symmetrically arranged, the two main frames (14) are respectively provided with a first detection group (13) and a second detection group (15), the first detection group (13) and the second detection group (15) are vertically arranged, and characterized in that: The first detection group (13) comprises a first hinge (3), a first support frame (6), a first movable baffle (2) and a first probe (1); the first hinge (3) is hinged to one side of the first support frame (6); the other side of the first hinge (3) is hinged to the first movable baffle (2); the first support frame (6) and the first probe (1) are sleeved; the second detection group (15) comprises a second support frame (10), a second hinge (8), a second movable baffle (7) and a second probe (11); one side of the second support frame (10) is connected to the second hinge (8); the other end of the second hinge (8) is connected to the second movable baffle (7); and the second support frame (10) is provided with a second probe (11).

2. The automatic traction and reinforcement detection device according to claim 1 is characterized in that: The first support frame (6) and the second hinge (8) both adopt a right-angle structure.

3. The automatic traction and reinforcement detection device according to claim 1 is characterized in that: Connecting holes are provided at both ends of the short right-angled sides of the first support frame (6), a first clamping seat (5) is provided on one side of the first support frame (6), and the first clamping seat (5) and the first support frame (6) are connected via a connecting guide column (4).

4. The automatic traction and reinforcement detection device according to claim 1 is characterized in that: The two ends of the short right-angled sides of the second support frame (10) are provided with connection holes, a second clamping seat (9) is provided on one side of the second support frame (10), and the second support frame (10) and the second clamping seat (9) are connected via a connecting guide column (4).

5. The automatic traction and reinforcement detection device according to claim 1 is characterized in that: The end of the first movable baffle (2) is inclined upward, and its inclination angle is between 30 and 60 degrees.

6. The automatic traction and reinforcement detection device according to claim 1 is characterized in that: The second movable baffle (7) is composed of a vertical portion, an inclined portion and an inner bending portion, the vertical portion is connected to the second hinge (8), the inclined portion is in contact with the vertical portion, the angle between the inclined portion and the vertical portion is in the range of 30-60 degrees, and the inner bending portion is located at the end of the inclined portion.

7. The automatic traction and reinforcement detection device according to claim 1 is characterized in that: The protruding ends of the first support frame (6) and the second support frame (10) are both provided with limiting columns (12).