Intelligent positioning and material taking device for forge piece machining
Through the material collection and positioning mechanism of the intelligent positioning and material collection device, the forgings are easily damaged and endangered personnel during the mold release process, and the safe and smooth transmission and processing of the forgings are achieved.
Patent Information
- Application Number
- CN202420784481.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-04-16
AI Technical Summary
Existing forging equipment forging equipment is easily damaged by rolling and falling after the forging is demolded, and may endanger the staff. The forgings are more likely to cause damage and damage when they are heavy and strong.
An intelligent positioning and material collection device is designed, including a material collection mechanism and a positioning mechanism. The material collection mechanism receives forgings separated from the forging table through the interceptor box and the material collection box. The positioning mechanism uses a positioning roller, rotating shaft, worm and driving motor to make the forgings move toward the Move the right side to ensure that the forging runs straight and avoids falling.
It effectively avoids the risk of damage to forgings and endangering staff during the demolding process, improves staff safety, and ensures that the forgings are smoothly transferred to the next processing step.
Smart Images
Figure CN222221049U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of forging, in particular to an intelligent positioning and material taking device for forging processing. Background Art
[0002] Forging is a processing method that uses a forging machine to apply pressure to a metal blank to cause it to undergo plastic deformation in order to obtain a forging with certain mechanical properties, shape, and size. Forging can eliminate defects such as cast porosity produced during the metal smelting process and optimize the microstructure. At the same time, because the complete metal flow lines are preserved, the mechanical properties of the forging are generally better than those of castings of the same material.
[0003] For example, Chinese patent CN219632496U discloses a forging and stamping equipment for automotive forgings, including a stamping frame, a box body is provided at the bottom of the stamping frame, a unloading assembly is installed in the box body, the unloading assembly is connected to a clamping assembly in a transmission manner, the clamping assembly is connected to two forging grooves, the two forging grooves are enclosed to form a forging space, and a stamping assembly is provided on the top of the stamping frame, the stamping assembly corresponds to the forging space, and the unloading assembly includes a first hydraulic cylinder fixed on one side of the box body. The utility model discloses a forging and stamping equipment for automotive forgings. After the workpiece is forged, the first hydraulic cylinder pushes the first tooth plate to move, the first tooth plate meshes and drives the second gear to rotate, and the central shaft drives the first gear to mesh and drive the second tooth plates on both sides thereof to move away from each other, so that the two forging grooves are separated from each other, which is easy for the workpiece to be demolded, and the first tooth plate continuously drives the push plate to move, which can push the workpiece to slide along the ramp without manual material removal.
[0004] The above patent still has certain defects. This patent can push the workpiece to slide down the ramp without manual material removal. The forged forgings are pushed away from the forging table by the push plate and roll down the slope. The rolling forgings will only stop quickly after hitting an object. Some forgings are heavy and have a strong impact force, so they are very likely to suffer certain damage during the impact. At the same time, the rolling forgings may also hit the staff and injure them. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides an intelligent positioning and material-collecting device for forging processing, which has the advantages of convenient material collection and solves the problem that some forgings are heavy and have strong impact forces and are easily damaged during the impact process.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an intelligent positioning and material-taking device for forging processing, comprising a forging table, the upper surface of which is provided with a fixing device for fixing and pushing away the forging, four support rods are fixed on the upper surface of the forging table, a top plate is fixed on the top of the four support rods, a forging device for processing the forging is provided on the upper surface of the top plate, a material-taking mechanism for taking the forging is provided on the right side of the forging table, and a positioning mechanism for guiding the moving direction of the forging is provided on the left side wall of the inner cavity of the forging table;
[0007] The material receiving mechanism includes a support plate fixed to the right side of the forging table, two sliders are slidably connected to the inside of the support plate, a material receiving box is fixed to the upper surfaces of the two sliders, a fixed seat is fixed to the back of the support plate, an electric push rod is fixed to the bottom wall of the inner cavity of the fixed seat, a lifting plate is fixed to the outer side of the output shaft of the electric push rod, an intercepting box slidably connected to the outside of the material receiving box is fixed to the upper surface of the lifting plate, and a magnet that is magnetically attracted to the lower surface of the material receiving box is fixed to the inside of the support plate.
[0008] Furthermore, the material receiving mechanism also includes a fixing plate fixed on the front side of the supporting plate, a limiting plate is fixed on the lower surface of the intercepting box, and a limiting block slidably connected to the inside of the fixing plate is fixed on the lower surface of the limiting plate.
[0009] Furthermore, a sliding groove for sliding connection of a slider is provided on the upper surface of the support plate, and the cross-section of the slider is T-shaped.
[0010] Furthermore, the material receiving box is in the shape of a rectangular parallelepiped with a hollow interior and a missing left side, upper surface and lower surface, and a rubber pad is fixed to the inner cavity wall of the material receiving box.
[0011] Furthermore, the material receiving box is in the shape of a rectangular parallelepiped with a hollow interior and a missing upper surface, and a handle is fixed on the right side of the material receiving box.
[0012] Furthermore, the positioning mechanism includes a driving motor fixed to the left side wall of the inner cavity of the forging table, a worm is fixed to the outer side of the output shaft of the driving motor, at least two worm wheels are meshed on the outer side of the worm, a rotating shaft rotatably connected to the inside of the forging table is fixed inside the worm wheel, and a positioning roller is fixed to the outer side of the rotating shaft.
[0013] Furthermore, a first mounting groove is formed on the right side wall of the inner cavity of the forging table, a first bearing is fixed inside the first mounting groove, and the worm is fixed inside the first bearing.
[0014] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0015] 1. The intelligent positioning and picking device for forging processing has a material receiving mechanism that intercepts forgings that are separated from the forging table by setting an interception box, so that the forgings cannot be separated from the forging table too far. At the same time, the intercepted falling forgings are received by the material receiving box set at the lower side of the interception box, which is convenient for the staff to take out the forgings and move them to the next processing link, and avoids the possibility of the staff directly contacting the forgings and being scalded, thereby improving the safety of the staff during operation.
[0016] 2. The forging processing uses an intelligent positioning and feeding device. The positioning mechanism drives the forging to move to the right through the cooperation of the positioning roller, rotating shaft, worm, worm wheel and driving motor. At the same time, the evenly arranged horizontal positioning rollers make the forging run straight to the right, avoiding the problem of the forging moving obliquely to the right and breaking away from the feeding mechanism and falling directly to the ground. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the material receiving mechanism of the utility model;
[0019] Figure 3 It is a schematic diagram of the positioning mechanism of the utility model.
[0020] In the figure: 1 material receiving mechanism, 101 support plate, 102 slider, 103 fixed plate, 104 limit block, 105 limit plate, 106 interception box, 107 material receiving box, 108 lifting plate, 109 electric push rod, 110 fixed seat, 111 magnet, 2 positioning mechanism, 201 positioning roller, 202 rotating shaft, 203 worm, 204 worm wheel, 205 driving motor, 3 forging table, 4 fixing device, 5 top plate, 6 forging device, 7 support rod. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1In this embodiment, an intelligent positioning and material-taking device for forging processing includes a forging table 3, the upper surface of the forging table 3 is provided with a fixing device 4 for fixing and pushing away the forging, four support rods 7 are fixed on the upper surface of the forging table 3, and a top plate 5 is fixed on the top of the four support rods 7. The upper surface of the top plate 5 is provided with a forging device 6 for processing the forging, and a material receiving mechanism 1 for collecting the forging is provided on the right side of the forging table 3, and a positioning mechanism 2 for guiding the moving direction of the forging is provided on the left side wall of the inner cavity of the forging table 3. The electrical components appearing in the text are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device for control such as a computer, and the existing public power connection technology is not repeated in the text. The industrial power interface is connected to power on the device, and the PLC system controls the entire device to operate as expected.
[0023] See also Figure 2 In order to prevent the forging from hitting the worker during the sliding process, the material receiving mechanism 1 in this embodiment includes a support plate 101 fixed to the right side of the forging table 3, and two sliders 102 are slidably connected to the inside of the support plate 101. The upper surfaces of the two sliders 102 are fixed with a material receiving box 107. The two sliders 102 facilitate the positioning of the material receiving box 107 and facilitate the movement of the material receiving box 107. The back of the support plate 101 is fixed with a fixed seat 110, and the bottom wall of the inner cavity of the fixed seat 110 is fixed with an electric push rod 109. The output shaft of the electric push rod 109 A lifting plate 108 is fixed to the outside of the lifting plate 108, and an interception box 106 slidably connected to the outside of the material receiving box 107 is fixed to the upper surface of the lifting plate 108. The interception box 106 is lifted to facilitate the staff to take and put the material receiving box 107, and the lower interception box 106 is used to fix the material receiving box 107 when the equipment is not in use to prevent it from moving at will. A magnet 111 is fixed to the inside of the support plate 101 and is magnetically attracted to the lower surface of the material receiving box 107. The material receiving box 107 is magnetically attracted by the magnet 111, making it difficult for the material receiving box 107 to move without external force.
[0024] The upper surface of the support plate 101 is provided with a sliding groove for the sliding block 102 to slide and connect. The cross-section of the sliding block 102 is T-shaped. The material receiving box 107 is in the shape of a rectangular parallelepiped which is hollow inside and has missing left side, upper surface and lower surface. A rubber pad is fixed to the inner cavity wall of the material receiving box 107. A rubber plate is fixed to the upper surface of the fixing seat 110. The material receiving box 107 is in the shape of a rectangular parallelepiped which is hollow inside and has missing upper surface. A handle is fixed on the right side of the material receiving box 107, which facilitates the staff to move the material receiving box 107.
[0025] The material receiving mechanism 1 also includes a fixed plate 103 fixed on the front side of the support plate 101, a limiting plate 105 is fixed on the lower surface of the interception box 106, a limiting block 104 is fixed on the lower surface of the limiting plate 105 and is slidably connected to the inside of the fixed plate 103, a limiting groove is provided inside the fixed plate 103 for the limiting block 104 to be slidably connected, a limiting hole is provided on the upper surface of the fixed plate 103 for the limiting plate 105 to pass through, and the limiting plate 105 is slidably connected to the inside of the fixed plate 103 through the limiting hole.
[0026] It can be seen that the material receiving mechanism 1 intercepts the forgings that are separated from the forging table 3 by setting up an interception box 106, so that the forgings cannot be separated from the forging table 3 too far. At the same time, the material receiving box 107 set at the lower side of the interception box 106 receives the intercepted and falling forgings, which makes it convenient for the staff to take out the forgings and move them to the next processing link.
[0027] See also Figure 3 In order to prevent the forging from deviating and falling off the forging table 3, the positioning mechanism 2 in this embodiment includes a driving motor 205 fixed to the left side wall of the inner cavity of the forging table 3, a worm 203 is fixed to the outer side of the output shaft of the driving motor 205, and at least two worm wheels 204 are meshed on the outer side of the worm 203. A rotating shaft 202 rotatably connected to the inside of the forging table 3 is fixed inside the worm wheel 204, and a positioning roller 201 is fixed to the outer side of the rotating shaft 202. The control method of this application is controlled by a controller, and the control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power is also common knowledge in this field, and the utility model is mainly used to protect mechanical devices, so the utility model will no longer explain the control method and circuit connection in detail.
[0028] A first mounting groove is provided on the right side wall of the inner cavity of the forging table 3, a first bearing is fixed inside the first mounting groove, the worm 203 is fixed inside the first bearing, a second mounting groove is provided on the front wall and the rear wall of the inner cavity of the forging table 3, a second bearing is fixed inside the second mounting groove, the rotating shaft 202 is fixed inside the second bearing, and the horizontal height of the upper side of the positioning roller 201 is slightly higher than the horizontal height of the upper surface of the forging table 3.
[0029] Therefore, the positioning mechanism 2 drives the forging to move to the right through the cooperation of the positioning roller 201, the rotating shaft 202, the worm 203, the worm wheel 204 and the driving motor 205. At the same time, the evenly arranged horizontal positioning rollers 201 make the forging run straight to the right, avoiding the problem of the forging moving diagonally to the right and breaking away from the receiving mechanism 1 and falling directly to the ground.
[0030] The working principle of the above embodiment is:
[0031] (1) After the forging device 6 has completely forged the forging, the fixture 4 starts to release the clamping jaws and starts the driving motor 205. The driving motor 205 drives the worm 203 to rotate through the output shaft, and drives the multiple worm wheels 204 to rotate through the worm 203. The rotating shaft 202 rotates together with the worm wheel 204 and drives the positioning roller 201 to rotate. The fixture 4 extends a push plate to push the forging. The forging is pushed to the right by the push plate. During the rightward movement of the forging, it contacts the positioning roller 201 and is pushed by the positioning roller 201. The forging is pushed to move continuously to the right side. At the same time, due to the inconvenience of the rotation direction of the positioning roller 201, the forging is driven by the positioning roller 201 to move straight to the right and away from the forging table 3. The positioning mechanism 2 drives the forging to move to the right through the cooperation of the positioning roller 201, the rotating shaft 202, the worm 203, the worm gear 204 and the driving motor 205. At the same time, the evenly arranged horizontal positioning rollers 201 make the forging run straight to the right, avoiding the problem of the forging moving obliquely to the right and away from the receiving mechanism 1 and falling directly to the ground.
[0032] (2) Before starting the equipment, start the electric push rod 109, which drives the lifting plate 108 to move upward through the output shaft, and drives the interception box 106 to move upward through the lifting plate 108. The limit plate 105 drives the limit block 104 to move upward together with the interception box 106. When the limit block 104 slides to the uppermost side of the limit groove, close the electric push rod 109. At this time, place the material receiving box 107 on the support plate 101, and slide the two sliders 102 to the inside of the support plate 101 until the material receiving box 107 is in contact with the forging table 3. The interception box 106 will stop the forgings that have separated from the forging table 3 and make them fall into the material receiving box 107. At this time, the staff can pull out the material receiving box 107 to the right to take out the forgings, and place a new empty material receiving box 107 to continue to collect new forgings. The material receiving mechanism 1 intercepts the forgings that have separated from the forging table 3 by setting the interception box 106, so that the forgings cannot separate from the forging table 3 too far. At the same time, the material receiving box 107 set on the lower side of the interception box 106 receives the intercepted and fallen forgings, which is convenient for the staff to subsequently take out the forgings and move them to the next processing link.
[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An intelligent positioning and material-taking device for forging processing, comprising a forging table (3), characterized in that: The upper surface of the forging table (3) is provided with a fixing device (4) for fixing and pushing away the forging, the upper surface of the forging table (3) is fixed with four support rods (7), the top ends of the four support rods (7) are fixed with a top plate (5), the upper surface of the top plate (5) is provided with a forging device (6) for processing the forging, the right side of the forging table (3) is provided with a material receiving mechanism (1) for receiving the forging, and the left side wall of the inner cavity of the forging table (3) is provided with a positioning mechanism (2) for guiding the moving direction of the forging; The material receiving mechanism (1) comprises a support plate (101) fixed on the right side of the forging table (3), two sliders (102) are slidably connected inside the support plate (101), a material receiving box (107) is fixed on the upper surface of the two sliders (102), a fixed seat (110) is fixed on the back of the support plate (101), an electric push rod (109) is fixed on the bottom wall of the inner cavity of the fixed seat (110), a lifting plate (108) is fixed on the outer side of the output shaft of the electric push rod (109), an intercepting box (106) slidably connected to the outer side of the material receiving box (107) is fixed on the upper surface of the lifting plate (108), and a magnet (111) is fixed inside the support plate (101) and is magnetically attracted to the lower surface of the material receiving box (107).
2. The intelligent positioning and material taking device for forging processing according to claim 1 is characterized in that: The material receiving mechanism (1) further comprises a fixing plate (103) fixed on the front side of the supporting plate (101), a limiting plate (105) is fixed on the lower surface of the intercepting box (106), and a limiting block (104) slidably connected to the inside of the fixing plate (103) is fixed on the lower surface of the limiting plate (105).
3. The intelligent positioning and material taking device for forging processing according to claim 1 is characterized in that: The upper surface of the support plate (101) is provided with a sliding groove for sliding connection of the slider (102), and the cross-section of the slider (102) is T-shaped.
4. The intelligent positioning and material taking device for forging processing according to claim 1 is characterized in that: The material receiving box (107) is in the shape of a rectangular parallelepiped with a hollow interior and a missing left side, upper surface and lower surface. A rubber pad is fixed to the inner cavity wall of the material receiving box (107).
5. The intelligent positioning and material taking device for forging processing according to claim 1 is characterized in that: The material receiving box (107) is in the shape of a rectangular parallelepiped with a hollow interior and a missing upper surface, and a handle is fixed on the right side of the material receiving box (107).
6. The intelligent positioning and material taking device for forging processing according to claim 1 is characterized in that: The positioning mechanism (2) comprises a driving motor (205) fixed to the left side wall of the inner cavity of the forging table (3); a worm (203) is fixed to the outer side of the output shaft of the driving motor (205); at least two worm wheels (204) are meshed on the outer side of the worm (203); a rotating shaft (202) rotatably connected to the inside of the forging table (3) is fixed inside the worm wheel (204); and a positioning roller (201) is fixed to the outer side of the rotating shaft (202).
7. The intelligent positioning and material taking device for forging processing according to claim 6 is characterized in that: A first mounting groove is provided on the right side wall of the inner cavity of the forging table (3), a first bearing is fixed inside the first mounting groove, and the worm (203) is fixed inside the first bearing.