Corrugated and ladder type bridge automatic welding equipment

By designing automated welding equipment for fixed and protective components, the problem of cable tray misalignment during welding was solved, achieving stable clamping and safe welding, thus ensuring welding quality and safety.

CN222221533UActive Publication Date: 2024-12-24CHONGQING HENGAN HONGJIE ELECTRICAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420686005.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-07
Publication Date
2024-12-24
Estimated Expiration
2034-04-07

AI Technical Summary

Technical Problem

The existing corrugated and ladder-type cable trays are not fixed on the welding table during welding, which makes them prone to displacement and affects the welding quality.

Method used

An automated welding machine is used, which includes a fixing frame, welding table, fixing components and protective components. The machine uses a drive motor to drive a cam to press the pressing rod. The cable tray is stably clamped and fixed by limit springs and rubber pads, and is equipped with protective components to improve safety.

Benefits of technology

It effectively prevents the cable tray from shifting during welding, ensuring welding quality and improving the safety of the welding process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of welding equipment, in particular to corrugated and ladder type bridge automatic welding equipment. Comprising a welding table, a fixing frame, a welding machine and a fixing assembly, the fixing assembly comprises a supporting plate, two driving motors, two cams, two clamping plates, two extrusion rods and a limiting spring, the supporting plate is fixedly connected with the welding table, the two driving motors are both fixedly connected with the supporting plate, the two cams are connected with the corresponding driving motors respectively, the welding table is provided with a through groove, and the fixing frame is fixedly connected with the welding machine. The two extrusion rods are movably connected with the welding table and symmetrically arranged in the through groove, each extrusion rod is movably matched with the corresponding cam, the two ends of the limiting spring are fixedly connected with the two extrusion rods respectively, and the two clamping plates are fixedly connected with the corresponding extrusion rods respectively and located above the welding table. The bridge frame can be fixed on the welding table, the bridge frame is prevented from shifting, and the welding quality of the bridge frame is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding equipment, in particular to an automatic welding equipment for corrugated and ladder-type bridge frames. Background Art

[0002] Corrugated and ladder-type cable trays are two special types of cable trays. The corrugated cable tray adopts a corrugated structure, which is shaped like a wave; the ladder-type cable tray is mainly composed of brackets, trapezoidal columns, trapezoidal beams, diagonal braces and bolts. The brackets and trapezoidal columns support the weight of the entire cable tray and disperse the load, so that the cable tray has a certain degree of curvature and rigidity. At present, welding is an indispensable part in the production process of corrugated and ladder-type cable trays.

[0003] However, the existing corrugated and ladder-type bridges are not fixed on the welding table during welding, and the bridges are prone to deviation, which will affect the welding quality of the corrugated and ladder-type bridges. Utility Model Content

[0004] The utility model aims to provide an automatic welding device for corrugated and ladder-type bridge frames, which solves the problem that the existing corrugated and ladder-type bridge frames are not fixed on the welding table during welding, the bridge frames are prone to offset, and the welding quality of the corrugated and ladder-type bridge frames is affected.

[0005] To achieve the above purpose, the utility model adopts an automatic welding device for corrugated and ladder bridge, comprising a welding table, a fixing frame, a welding machine and a fixing assembly, wherein the fixing frame is fixedly connected to the welding table and is located above the welding table, the welding machine is arranged on the fixing frame, and the fixing assembly is arranged on the welding table;

[0006] The fixing assembly includes a support plate, two driving motors, two cams, two clamping plates, two extrusion rods and a limit spring. The support plate is fixedly connected to the welding table and is located below the welding table. The two driving motors are fixedly connected to the support plate and are located above the support plate. The two cams are respectively connected to the corresponding driving motors. The welding table has a through groove. The two extrusion rods are movably connected to the welding table and are symmetrically arranged in the through groove. Each of the extrusion rods is movably cooperated with the corresponding cam. The two ends of the limit spring are respectively fixedly connected to the two extrusion rods. The two clamping plates are respectively fixedly connected to the corresponding extrusion rods and are located above the welding table.

[0007] Wherein, the fixing assembly further comprises a limiting rod, both ends of which are fixedly connected to the welding platform and are located in the through groove, and the limiting rod passes through the two extrusion rods.

[0008] Wherein, the fixing assembly further comprises two rubber pads, which are respectively fixedly connected to the corresponding clamping plates and are respectively located on the outer side walls of the clamping plates.

[0009] Among them, the corrugated and ladder-type bridge automatic welding equipment also includes a protective component, and the protective component is arranged on the fixed frame.

[0010] Wherein, the protection component includes a protection plate and an observation window, the protection plate is movably connected to the fixing frame and is located on the fixing frame, and the observation window is fixedly connected to the protection plate and is located on the protection plate.

[0011] Wherein, the protection component also includes a pull rod, which is fixedly connected to the protection plate and is located on the outer side wall of the protection plate.

[0012] The utility model discloses an automatic welding device for corrugated and ladder-type bridges. When welding the bridge, the bridge to be welded is first placed in the welding table and located between the two clamping plates. Then, the two driving motors on the support plate are started. The two driving motors respectively drive the two cams to rotate, so that the short ends of the cams gradually leave the extrusion rods, and the long ends of the cams squeeze the extrusion rods. At this time, the extrusion rods are squeezed by the cams, and the two extrusion rods move relatively in the through grooves. The limit springs are compressed, and the extrusion rods drive the clamping plates to move toward the outside of the bridge until the two clamping plates clamp the bridge, and then the welding machine on the fixed frame is started to weld the bridge. After the welding of the bridge is completed, the cams are driven to rotate and reset by starting the driving motor. At this time, the two clamping plates are kept away from the bridge by the force of the limit springs. Finally, the welded bridge is taken out of the welding table. In the above manner, the bridge can be fixed on the welding table, the bridge is prevented from being offset, and the welding quality of the bridge is guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0014] Figure 1 It is a schematic diagram of the overall structure of the first embodiment of the utility model.

[0015] Figure 2 It is a front view of the overall structure of the first embodiment of the utility model.

[0016] Figure 3 It is a cross-sectional view of the overall internal structure of the first embodiment of the utility model.

[0017] Figure 4 It is a schematic diagram of the overall structure of the second embodiment of the utility model.

[0018] Figure 5 It is a front view of the overall structure of the second embodiment of the utility model.

[0019] 101-welding table, 102-fixed frame, 103-welding machine, 104-support plate, 105-driving motor, 106-cam, 107-clamping plate, 108-extrusion rod, 109-limiting spring, 110-limiting rod, 111-rubber pad, 112-through groove, 201-protective plate, 202-pull rod, 203-observation window. DETAILED DESCRIPTION

[0020] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0021] First embodiment

[0022] See also Figure 1 to Figure 3 ,in Figure 1 is a schematic diagram of the overall structure of the first embodiment, Figure 2 is a front view of the overall structure of the first embodiment, Figure 3 It is a cross-sectional view of the overall internal structure of the first embodiment.

[0023] The utility model provides an automatic welding device for corrugated and ladder bridges: comprising a welding table 101, a fixing frame 102, a welding machine 103 and a fixing assembly, wherein the fixing assembly comprises a support plate 104, two drive motors 105, two cams 106, two clamping plates 107, two extrusion rods 108, a limit spring 109, a limit rod 110 and two rubber pads 111. The above-mentioned solution solves the problem that the existing corrugated and ladder bridges are not fixed on the welding table during welding, the bridges are prone to offset, and the welding quality of the corrugated and ladder bridges is affected.

[0024] According to this specific embodiment, the fixing frame 102 is fixedly connected to the welding table 101 and is located above the welding table 101. The welding machine 103 is arranged on the fixing frame 102. The fixing assembly is arranged on the welding table 101. The bridge is fixed on the welding table 101 by the fixing assembly, and then the welding machine 103 is started to fix the bridge.

[0025] The support plate 104 is fixedly connected to the welding platform 101 and is located below the welding platform 101. The two drive motors 105 are fixedly connected to the support plate 104 and are located above the support plate 104. The two cams 106 are respectively connected to the corresponding drive motors 105. The welding platform 101 has a through slot 112. The two extrusion rods 108 are movably connected to the welding platform 101 and are symmetrically arranged in the through slot 112. Each extrusion rod 108 is symmetrically arranged in the through slot 112. The rods 108 are respectively movably matched with the corresponding cams 106, the two ends of the limit spring 109 are respectively fixedly connected to the two extrusion rods 108, the two clamping plates 107 are respectively fixedly connected to the corresponding extrusion rods 108, and are both located above the welding platform 101. When welding the bridge, the bridge to be welded is first placed in the welding platform 101 and located between the two clamping plates 107, and then the two driving motors 105 on the support plate 104 are started, and the two driving motors 105 are connected to the two driving motors 105. The motor 105 drives the two cams 106 to rotate respectively, so that the short end of the cam 106 gradually leaves the extrusion rod 108, and the long end of the cam 106 squeezes the extrusion rod 108. At this time, the extrusion rod 108 is squeezed by the cam 106, and the two extrusion rods 108 move relatively in the through groove 112. The limit spring 109 is compressed, and the extrusion rod 108 drives the clamping plate 107 to move to the outside of the bridge until the two clamping plates 107 clamp the bridge. The bridge is fixed and then the welding machine 103 on the fixing frame 102 is started to perform welding operation on the bridge. After the welding of the bridge is completed, the driving motor 105 is started to drive the cam 106 to rotate and reset. At this time, the two clamping plates 107 are kept away from the bridge by the force of the limit spring 109, and finally the welded bridge is taken out from the welding table 101. In the above manner, the bridge can be fixed on the welding table 101 to prevent the bridge from shifting, thereby ensuring the welding quality of the bridge.

[0026] Secondly, both ends of the limit rod 110 are fixedly connected to the welding table 101 and are located in the through groove 112, and the limit rod 110 passes through the two extrusion rods 108. By arranging the limit rod 110 in the through groove 112, when the two extrusion rods 108 squeeze the limit spring 109 in the through groove 112, the limit rod 110 can prevent the limit spring 109 from bending outward from the through groove 112.

[0027] At the same time, the two rubber pads 111 are fixedly connected to the corresponding clamps 107 and are respectively located on the outer side walls of the clamps 107. By arranging the rubber pads 111 on each clamp 107, the rubber pads 111 can reduce the friction between the clamps 107 and the bridge frame, so that the bridge frame can be fixed more stably.

[0028] When welding the bridge, the bridge to be welded is first placed in the welding table 101 and located between the two clamping plates 107, and then the two driving motors 105 on the support plate 104 are started, and the two driving motors 105 respectively drive the two cams 106 to rotate, so that the short ends of the cams 106 gradually leave the squeezing rods 108, and the long ends of the cams 106 squeeze the squeezing rods 108. At this time, the squeezing rods 108 will be squeezed by the cams 106, and the two squeezing rods 108 will move relative to each other on the limiting rods 110, and the limiting springs 109 will be compressed, and the squeezing rods 108 will drive the clamping plates 107 to move toward the outside of the bridge until the two clamping plates are connected. The plate 107 clamps the bridge frame and fixes it, and then the welding machine 103 on the fixing frame 102 is started to perform welding operations on the bridge frame; after the welding of the bridge frame is completed, the driving motor 105 is started to drive the cam 106 to rotate and reset, and at this time, the two clamping plates 107 are moved away from the bridge frame by the force of the limit spring 109, and finally the welded bridge frame is taken out from the welding table 101; in addition, by arranging the rubber pad 111 on each of the clamping plates 107, the rubber pad 111 can reduce the friction between the clamping plate 107 and the bridge frame, so that the bridge frame can be fixed more stably. In the above manner, the bridge frame can be fixed on the welding table 101, the bridge frame can be prevented from being offset, and the welding quality of the bridge frame is guaranteed.

[0029] Second embodiment

[0030] See also Figure 4 and Figure 5 ,in Figure 4 is a schematic diagram of the overall structure of the second embodiment, Figure 5 It is a front view of the overall structure of the second embodiment.

[0031] On the basis of the first embodiment, the utility model provides a corrugated and ladder bridge automatic welding device which also includes a protection component, and the protection component includes a protection plate 201, a pull rod 202 and an observation window 203.

[0032] The protection component is arranged on the fixing frame 102, and the protection component can provide protection during the welding process of the bridge frame to prevent workers from being injured, thereby improving the safety of the welding process.

[0033] The protective plate 201 is movably connected to the fixing frame 102 and is located on the fixing frame 102. The observation window 203 is fixedly connected to the protective plate 201 and is located on the protective plate 201. When the bridge frame is welded, the protective plate 201 is slid on the fixing frame 102, and the interior of the fixing frame 102 is covered by the protective plate 201. The staff sets the observation window 203 on the protective plate 201, and the staff can conveniently understand the welding status of the bridge frame through the observation window 203. Through the above method, it is possible to provide protection during the welding process of the bridge frame, prevent the staff from being injured, and improve the safety of the welding process.

[0034] The pull rod 202 is fixedly connected to the protective plate 201 and is located on the outer side wall of the protective plate 201 . By arranging the pull rod 202 on the protective plate 201 , it is convenient for a worker to move the protective plate 201 through the pull rod 202 .

[0035] When the bridge is welded, the protective plate 201 is slid on the fixed frame 102, and the interior of the fixed frame 102 is covered by the protective plate 201. The staff sets the observation window 203 on the protective plate 201, and the staff can understand the welding status of the bridge through the observation window 203. Through the above method, protection can be provided during the welding process of the bridge, which prevents the staff from being injured and improves the safety of the welding process.

[0036] The above disclosure is only a preferred embodiment of the present invention, and certainly cannot be used to limit the scope of rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of the above embodiment and equivalent changes made according to the claims of the present invention still fall within the scope covered by the utility model.

Claims

1. An automatic welding equipment for corrugated and ladder bridge, characterized in that: It includes a welding table, a fixing frame, a welding machine and a fixing assembly, wherein the fixing frame is fixedly connected to the welding table and is located above the welding table, the welding machine is arranged on the fixing frame, and the fixing assembly is arranged on the welding table; The fixing assembly includes a support plate, two driving motors, two cams, two clamping plates, two extrusion rods and a limit spring. The support plate is fixedly connected to the welding table and is located below the welding table. The two driving motors are fixedly connected to the support plate and are located above the support plate. The two cams are respectively connected to the corresponding driving motors. The welding table has a through groove. The two extrusion rods are movably connected to the welding table and are symmetrically arranged in the through groove. Each of the extrusion rods is movably cooperated with the corresponding cam. The two ends of the limit spring are respectively fixedly connected to the two extrusion rods. The two clamping plates are respectively fixedly connected to the corresponding extrusion rods and are located above the welding table.

2. The automatic welding equipment for corrugated and ladder bridge as claimed in claim 1 is characterized in that: The fixing assembly further comprises a limiting rod, both ends of which are fixedly connected to the welding platform and are located in the through groove, and the limiting rod passes through the two extrusion rods.

3. The automatic welding equipment for corrugated and ladder bridge as claimed in claim 2 is characterized in that: The fixing assembly also includes two rubber pads, which are fixedly connected to the corresponding clamping plates and are respectively located on the outer side walls of the clamping plates.

4. The automatic welding equipment for corrugated and ladder bridge as claimed in claim 1, characterized in that: The automatic welding equipment for corrugated and ladder-type bridge frames also includes a protection component, which is arranged on the fixing frame.

5. The automatic welding equipment for corrugated and ladder bridge as claimed in claim 4 is characterized in that: The protection assembly includes a protection plate and an observation window. The protection plate is movably connected to the fixing frame and is located on the fixing frame. The observation window is fixedly connected to the protection plate and is located on the protection plate.

6. The automatic welding equipment for corrugated and ladder bridge as claimed in claim 5, characterized in that: The protection assembly also includes a pull rod, which is fixedly connected to the protection plate and is located on the outer side wall of the protection plate.