Double-gun servo welding machine for lifting ring of rear shock absorber of automobile

The double-gun servo welding machine addresses precision and efficiency issues in automobile rear shock absorber welding by employing servo cylinders and mechanical automation, achieving high accuracy and reduced costs.

CN222221609UActive Publication Date: 2024-12-24TIANJIN TIANDE SUSPENSION SYST
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Patent Information

Application Number
CN202420982502.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2024-12-24
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

Current methods for welding automobile rear shock absorbers lack precision and efficiency, leading to high equipment costs, long cycles, low accuracy, and slow processing speeds, necessitating customized and costly solutions.

Method used

A double-gun servo welding machine with a fixed base plate, slide part, fixed pressing part, and welding part, utilizing servo cylinders for precise control and mechanical automation, along with a welding slag protection cover for improved safety and efficiency.

Benefits of technology

The machine achieves high welding accuracy, fast processing speeds, reduced costs, and enhanced safety through precise control and automation, addressing the limitations of existing systems.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a double-gun servo welding machine for a lifting ring of an automobile rear shock absorber. The double-gun servo welding machine comprises a fixed bottom plate; the sliding table part is fixedly connected to the fixed bottom plate; the fixed pressing part is fixedly connected to the sliding table part; the welding parts are fixedly connected to the fixed bottom plate and distributed on the two sides of the sliding table part in a bilateral symmetry mode. The double-gun servo welding machine for the lifting ring of the rear shock absorber of the automobile solves the problems of higher equipment cost, certain limitation, longer period, lower welding precision and lower processing speed, and has the advantages of low use cost, higher welding precision and higher processing speed.
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Description

Technical Field

[0001] The utility model relates to the field of automobile shock absorber welding, in particular to a double-gun servo welding machine for lifting rings of automobile rear shock absorbers. Background Art

[0002] The current spot welding process for the existing lifting rings of automobile rear shock absorbers only plays a positioning role and cannot meet the welding strength requirements. The welding accuracy is low and the processing speed is slow. The cost of using existing equipment is high, there are certain limitations, the cycle is long, and the equipment needs to be customized.

[0003] The machine was redesigned to reduce costs and meet the requirements for workpiece surface welding accuracy, processing speed efficiency and product quality. Utility Model Content

[0004] The main purpose of the utility model is to provide a double-gun servo welding machine for a lifting ring of a rear shock absorber of an automobile, which overcomes the above technical problems.

[0005] In order to achieve the above purpose, the utility model proposes the following technical solutions:

[0006] The automobile rear shock absorber lifting ring double-gun servo welding machine is characterized by comprising: a fixed base plate 1; a slide part 2, fixedly connected to the fixed base plate 1; a fixed pressing part 3, fixedly connected to the slide part 2; a welding part 4, fixedly connected to the fixed base plate 1, and symmetrically distributed on both sides of the slide part 2.

[0007] Furthermore, the slide part 2 includes: a guide rail slide 21 connected to the fixed base plate 1 and slidable relative to the fixed base plate 1 in the long side direction of the guide rail slide 21; and a bottom cover fixed base 22 fixedly connected above one end of the guide rail slide 21.

[0008] Furthermore, the fixed pressing part 3 includes: a fixed plate 31, which is fixedly connected to the guide rail slide 21 and can slide with the guide rail slide 21; a lifting ring pressing cylinder 32, which is fixedly connected to the upper end of the fixed plate; and a lifting ring fixed pressing device 33, which is fixedly connected to the lifting ring pressing cylinder 32.

[0009] Furthermore, the welding part 4 includes: a welding gun guide rail 41, which is fixedly connected to the fixed base plate 1; an adjustment bracket 42, which is connected to the welding gun guide rail 41 and slides along the welding gun guide rail 41; a welding gun thrust cylinder 43, which is fixedly connected to the upper end of the adjustment bracket 42; a welding gun fixing fixture 44, which is fixedly connected to the welding gun thrust cylinder 43; and a welding gun 45, which is fixedly connected to the welding gun fixing fixture 44.

[0010] Furthermore, the guide rail slide 21 is connected to a servo cylinder, and the servo cylinder can drive the guide rail slide 21 to move relative to the fixed base plate 1.

[0011] Furthermore, a groove is provided on the bottom cover fixing base 22 , which can tightly fix the welding workpiece without relative movement with the bottom cover fixing base 22 .

[0012] Furthermore, a semicircular accommodation space is provided at the lower end of the lifting ring fixing pressing device 33, which can tightly clamp the workpiece to be welded.

[0013] Furthermore, an air claw is provided at the lower end of the lifting ring fixing pressing device 33 .

[0014] Furthermore, a rectangular parallelepiped frame having the same bottom length and width as the fixed bottom plate 1 is connected above the fixed bottom plate 1 , and the height of the rectangular parallelepiped frame is higher than the fixed pressing portion 3 .

[0015] Furthermore, a welding slag protection cover 5 is installed on at least one surface of the rectangular parallelepiped frame.

[0016] The utility model provides a double-gun servo welding machine for automobile rear shock absorber lifting rings, solves the problems of high equipment cost, certain limitations, long cycle, low welding accuracy and slow processing speed, and has the advantages of low use cost, high welding accuracy and fast processing speed. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The drawings constituting part of the present application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0018] Figure 1 The utility model shows the overall structure schematic diagram of the double-gun servo welding machine for the lifting ring of the rear shock absorber of the automobile.

[0019] Figure 2 The utility model shows a schematic structural diagram of a welding slag protective cover.

[0020] Figure 3 The utility model shows a circuit structure diagram of a double-gun servo welding machine for lifting rings of a rear shock absorber of an automobile.

[0021] The above drawings include the following reference numerals:

[0022] 1. Fixed bottom plate; 2. Slide part; 3. Fixed pressing part; 4. Welding part; 5. Welding slag protection cover; 21. Guide rail slide; 22. Bottom cover fixed base; 31. Fixed plate; 32. Pressing ring cylinder; 33. Lifting ring fixed pressing device; 41. Welding gun guide rail; 42. Adjustment bracket; 43. Welding gun pushing cylinder; 44. Welding gun fixing fixture; 45. Welding gun. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means a limitation on the utility model and its application or use. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0024] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0025] Unless otherwise specifically stated, the relative arrangement, numerical expressions and numerical values ​​of the parts and steps described in these embodiments do not limit the scope of the utility model. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to the actual proportional relationship. The technology, methods and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be regarded as a part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once a certain item is defined in one drawing, it does not need to be further discussed in subsequent drawings.

[0026] Reference below Figures 1 to 3 , the utility model is further described as follows:

[0027] The automobile rear shock absorber lifting ring double-gun servo welding machine is characterized by comprising: a fixed base plate 1; a slide part 2, fixedly connected to the fixed base plate 1; a fixed pressing part 3, fixedly connected to the slide part 2; a welding part 4, fixedly connected to the fixed base plate 1, and symmetrically distributed on both sides of the slide part 2.

[0028] In this embodiment, the slide part 2 includes: a guide rail slide 21, which is connected to the fixed base plate 1 and can slide relative to the fixed base plate 1 in the long side direction of the guide rail slide 21; and a bottom cover fixed base 22, which is fixedly connected above one end of the guide rail slide 21.

[0029] In this embodiment, the fixed pressing part 3 includes:

[0030] The fixed plate 31 is fixedly connected to the guide rail slide 21 and can slide with the guide rail slide 21; the lifting ring pressing cylinder 32 is fixedly connected to the upper end of the fixed plate; the lifting ring fixing pressing device 33 is fixedly connected to the lifting ring pressing cylinder 32.

[0031] In this embodiment, the welding part 4 includes: a welding gun guide rail 41, which is fixedly connected to the fixed base plate 1; an adjustment bracket 42, which is connected to the welding gun guide rail 41 and slides along the welding gun guide rail 41; a welding gun thrust cylinder 43, which is fixedly connected to the upper end of the adjustment bracket 42; a welding gun fixing fixture 44, which is fixedly connected to the welding gun thrust cylinder 43; and a welding gun 45, which is fixedly connected to the welding gun fixing fixture 44.

[0032] During the welding process, the welding part 4 is used to adjust the position of the welding gun 45. After the position adjustment is completed, welding is performed.

[0033] In this embodiment, the guide rail slide 21 is connected to a servo cylinder, and the servo cylinder can drive the guide rail slide 21 to move relative to the fixed base plate 1.

[0034] The use of servo cylinders can achieve high-precision control. By connecting with control systems such as host computers, high-precision motion control can be achieved, thereby achieving high-precision welding effects.

[0035] In this embodiment, a groove is provided on the bottom cover fixing base 22, which can tightly fix the welding workpiece and prevent relative movement with the bottom cover fixing base 22. A semicircular accommodation space is provided at the lower end of the lifting ring fixing pressing device 33, which can tightly clamp the workpiece to be welded.

[0036] By using the corresponding fixing devices provided on the bottom cover fixing base 22 and the lifting ring fixing pressing device 33, different parts of the welding assembly can be firmly fixed, and relative displacement does not occur during the welding process, thereby ensuring the welding effect.

[0037] In an optional embodiment, an air claw is provided at the lower end of the lifting ring fixing and pressing device 33. By providing the air claw, welding workpieces of different specifications can be clamped and fixed, so that the automobile rear shock absorber lifting ring double-gun servo welding machine of the present application has a wider application range and stronger adaptability.

[0038] In this embodiment, a rectangular frame with the same bottom length and width as the fixed bottom plate 1 is connected above the fixed bottom plate 1. The height of the rectangular frame is higher than the fixed pressing part 3. A welding slag protective cover 5 is installed on at least one surface of the rectangular frame. The welding slag protective cover 5 can effectively prevent the welding slag generated during the welding process from splashing everywhere, which not only improves the welding environment, but also enhances the safety of the operator.

[0039] After the welding workpiece is completed, all operations in the subsequent welding process are controlled by mechanical automation. The specific control principle is as follows: Figure 3 shown.

[0040] The specific welding process is as follows:

[0041] The bottom cover fixing base 22 puts the bottom cover, the lifting ring fixing pressing device 33 is put on the lifting ring and clamped, the automatic start button is pressed, the lifting ring pressing cylinder 32 descends, so that the lifting ring to be welded is pressed and fitted together with the bottom cover, and the left and right welding gun propulsion cylinders 43 drive the welding gun fixing fixture 44 and the welding gun 45 to advance inward at the same time, the guide rail slide 21 moves inward, and at the same time the welding gun 45 feeds the welding wire and starts the welding arc, moves to the welding set distance, and the welding gun 45 closes the arc and stops firing and stops feeding the welding wire. The left and right welding gun propulsion cylinders 43 are retracted together with the welding gun fixing fixture 44 and the welding gun 45 on both sides at the same time, the guide rail slide 21 returns to its initial position, the lifting ring pressing cylinder 32 rises, and the workpiece on the lifting ring fixing pressing device 33 is removed with a tool. The processing speed is significantly improved, the workpiece status and processing effect are observed, and the processing is completed.

[0042] The utility model adopts a servo module to digitally control the welding speed, welding length, etc., avoiding the quality risks caused by the old equipment relying on sensors to control the welding length. The transformation improves the overall performance of the equipment, while improving the accuracy of the equipment and reducing the equipment failure rate.

[0043] The use of standard linear guides avoids the problem of wear and tear of the old dovetail groove affecting welding quality. It saves procurement costs and improves the economic value of the enterprise while meeting product requirements.

[0044] In the description of the present utility model, it needs to be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present utility model; the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.

[0045] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

[0046] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the utility model.

[0047] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. Automobile rear shock absorber lifting ring double gun servo welding machine, characterized by: include: A fixed bottom plate (1); A slide portion (2) fixedly connected to the fixed base plate (1); A fixed pressing part (3) fixedly connected to the slide part (2); The welding part (4) is fixedly connected to the fixed base plate (1) and is symmetrically distributed on both sides of the slide part (2).

2. The automobile rear shock absorber lifting ring double-gun servo welding machine according to claim 1 is characterized in that: The slide part (2) comprises: A guide rail slide (21) connected to the fixed base plate (1) and capable of sliding relative to the fixed base plate (1) in the long side direction of the guide rail slide (21); The bottom cover fixing base (22) is fixedly connected to the upper part of one end of the guide rail slide (21).

3. The automobile rear shock absorber lifting ring double-gun servo welding machine according to claim 2 is characterized in that: The fixed pressing part (3) comprises: A fixed plate (31) is fixedly connected to the guide rail slide (21) and can slide along with the guide rail slide (21); A lifting ring pressing cylinder (32) fixedly connected to the upper end of the fixing plate (31); The lifting ring fixing pressing device (33) is fixedly connected to the lifting ring pressing cylinder (32).

4. The automobile rear shock absorber lifting ring double-gun servo welding machine according to claim 1 is characterized in that: The welding part (4) comprises: A welding gun guide rail (41) fixedly connected to the fixed base plate (1); An adjustment bracket (42) connected to the welding gun guide rail (41) and sliding along the welding gun guide rail (41); A welding gun propulsion cylinder (43) is fixedly connected to the upper end of the adjustment bracket (42); A welding gun fixing fixture (44), fixedly connected to the welding gun propulsion cylinder (43); A welding gun (45) is fixedly connected to the welding gun fixing fixture (44).

5. The automobile rear shock absorber lifting ring double-gun servo welding machine according to claim 2, characterized in that: The guide rail slide (21) is connected to a servo cylinder, and the servo cylinder can drive the guide rail slide (21) to move relative to the fixed base plate (1).

6. The automobile rear shock absorber lifting ring double-gun servo welding machine according to claim 2, characterized in that: The bottom cover fixing base (22) is provided with a groove, which can tightly fix the welding workpiece without relative movement with the bottom cover fixing base (22).

7. The automobile rear shock absorber lifting ring double-gun servo welding machine according to claim 3 is characterized in that: A semicircular accommodation space is provided at the lower end of the lifting ring fixing and pressing device (33), which can tightly clamp the workpiece to be welded.

8. The automobile rear shock absorber lifting ring double-gun servo welding machine according to claim 3 is characterized in that: The lower end of the lifting ring fixing pressing device (33) is provided with an air claw.

9. The automobile rear shock absorber lifting ring double-gun servo welding machine according to claim 1, characterized in that: A rectangular parallelepiped frame having a bottom surface length and width the same as those of the fixed bottom plate (1) is connected above the fixed bottom plate (1), and the height of the rectangular parallelepiped frame is higher than the fixed pressing portion (3).

10. The automobile rear shock absorber lifting ring double-gun servo welding machine according to claim 9, characterized in that: At least one surface of the rectangular parallelepiped frame is equipped with a welding slag protection cover (5).