Sample grinding device with continuous grinding function
By designing a continuous grinding device including cylinder, cylinder rod, cylinder head, sample bin and belt machine, the problem of poor continuity of metallurgical material sample grinding equipment is solved, and efficient and accurate grinding of multiple samples is achieved. Meet the needs of metallurgical material testing.
Patent Information
- Application Number
- CN202420732882.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-04-10
AI Technical Summary
The existing metallurgical material sample grinding equipment has poor continuity, low grinding efficiency and accuracy, and cannot meet the needs of efficient detection of multiple samples.
A continuous grinding sample grinding device is designed, including cylinder, cylinder rod, cylinder head, sample bin, belt grinder, upper and lower beams, hopper, column and pressure plate. Through the cooperation of cylinder and cylinder rod, the sample bin is realized. Height adjustment and automatic grinding of belt grinder ensure continuous grinding of multiple samples.
The continuous and accurate grinding of sample grinding is achieved, the grinding efficiency is improved, and multiple samples can be automatically processed to ensure the efficiency and accuracy of detection.
Smart Images

Figure CN222222139U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a continuous grinding sample grinding device, belonging to the technical field of metal sample grinding equipment in the metallurgical industry. Background Art
[0002] In the production of metallurgical materials, the physical properties of metallurgical materials are crucial performance parameters. However, in the process of physical property testing, the materials need to be processed into various standard samples to facilitate the corresponding instruments and equipment to test the physical properties. In order to fully test the physical properties and accuracy of the materials, multi-sample testing is generally adopted, which requires several or even dozens of samples, and has high requirements on the surface of the samples. Therefore, the samples need to be polished.
[0003] The grinding of the sample is usually carried out by a belt sander, which is a kind of grinder that uses a sanding belt to grind the sample. The sample can only be ground one piece at a time on the belt sander, that is, after grinding one piece, the next piece can be ground. The continuity is poor, the grinding efficiency is low, and the grinding accuracy is poor. Utility Model Content
[0004] The utility model aims to provide a continuous grinding sample grinding device, which can continuously grind a plurality of samples, improve the sample grinding efficiency, and also can ensure the sample grinding accuracy, thereby solving the problems existing in the background technology.
[0005] The technical solution of the utility model is:
[0006] A continuous grinding sample grinding device comprises a cylinder, a cylinder rod, a cylinder head, a sample bin, a sanding machine, an upper crossbeam, a lower crossbeam, a hopper, a column, a base and a pressing plate. The sanding machine and the column are respectively fixed on the base. A hopper is provided on one side of the sanding machine. Two vertically arranged crossbeams are provided on the column: an upper crossbeam and a lower crossbeam. The cylinder body of the cylinder is fixed on the upper crossbeam, the cylinder rod of the cylinder is connected to the cylinder head, and the cylinder head is connected to the pressing plate. The sample bin is fixed on the lower crossbeam, and the sample bin is an upper and lower opening structure matched with the sample. The sample bin is located above the sanding machine, and the pressing plate is connected to the inner wall of the sample bin by sliding up and down.
[0007] The distance between the lower opening of the sample bin and the sanding belt of the sanding machine matches the thickness of the sample.
[0008] A roller is arranged on the sand belt of the sand belt machine, and the roller is close to the sample chamber.
[0009] The cylinder head is threadedly connected to the cylinder rod of the cylinder.
[0010] The contact surface between the cylinder head and the pressure plate is a spherical surface.
[0011] One end of the lower cross beam is connected to the column through a sleeve, and the other end of the lower cross beam is connected to the sample chamber through a flange.
[0012] The lower cross beam is fixed on a sleeve, the sleeve is sleeved on a column, and a positioning pin is arranged on the sleeve.
[0013] By adopting the utility model, before grinding, the height of the sample bin is first adjusted according to the thickness of the sample, and then a plurality of samples to be ground are all placed in the sample bin, so that the bottom sample contacts the sanding belt of the sanding belt machine, the sanding belt machine is started, and the sample is ground, and the ground sample falls into the hopper along with the sanding belt.
[0014] The beneficial effects of the utility model are: multiple samples can be polished continuously, the efficiency of sample polishing is improved, and the polishing accuracy of the samples can be guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 It is a structural schematic diagram of a movable flange;
[0017] In the figure: cylinder 1, cylinder rod 2, cylinder head 3, sample chamber 4, sample 5, roller 6, belt sander 7, upper crossbeam 8, lower crossbeam 9, upper support block 10, lower support block 11, hopper 12, column 13, base 14, sanding belt 15, pin 16, pressure plate 17, flange 18, sub-mouth 19, flange 20. DETAILED DESCRIPTION
[0018] The present invention will be further described below by way of examples with reference to the accompanying drawings.
[0019] Refer to the attached Figure 1-2 A continuous grinding sample grinding device comprises a cylinder 1, a cylinder rod 2, a cylinder head 3, a sample bin 4, a belt grinder 7, an upper crossbeam 8, a lower crossbeam 9, a hopper 12, a column 13, a base 14 and a pressing plate 17. The belt grinder 7 and the column 13 are respectively fixed on the base 14. A hopper 12 is provided on one side of the belt grinder 7. Two vertically arranged crossbeams: an upper crossbeam 8 and a lower crossbeam 9 are provided on the column 13. The cylinder body of the cylinder 1 is fixed on the upper crossbeam 8. The cylinder rod 2 of the cylinder 1 is connected to the cylinder head 3, and the cylinder head 3 is connected to the pressing plate 17. The sample bin 4 is fixed on the lower crossbeam 9. The sample bin 4 is an upper and lower opening structure matched with the sample. The sample bin 4 is located above the belt grinder 7. The pressing plate 17 is connected to the inner wall of the sample bin 4 by sliding up and down.
[0020] In this embodiment, if Figure 1As shown, the column 13 is welded on the base 14, the belt sander 7 is installed on the base 1 through the foot, the upper support block 10 is welded to the upper end of the column 14, and the height is determined according to the stroke of the cylinder 1, the lower support block 11 is welded to the middle of the column 14, and the height is determined according to the position of the sample bin 4, the upper crossbeam 8 is installed on the column 13 on the upper part of the upper support block 10, and the lower crossbeam 9 is installed on the column 14 between the upper support block 10 and the lower support block 11. The cylinder 1 is installed in the corresponding threaded hole of the upper crossbeam 8 through the bottom flange, the cylinder head 3 is installed on the threaded head of the cylinder rod 2 through threads, the hopper 12 is placed in the gap between the column 14 and the belt sander 7, the sample bin 4 is connected to the lower crossbeam 9 through the flange 18, the roller 6 can rotate along the axis, and the outer edge of the roller 6 is pressed on the sanding belt 15 of the belt sander 7, and the pressure plate 17 is installed in the sample bin 4 and can slide up and down along the inner wall of the sample bin 4.
[0021] according to Figure 1 As shown, the sample chamber 4 is a rectangular structure with upper and lower openings, and its size matches the sample, and multiple samples can be placed inside. The pressing plate 17 presses on the uppermost sample, and one end of the cylinder head 3 is a spherical surface. The middle part of the upper part of the pressing plate 17 is designed with a concave spherical surface, which is used in conjunction with the spherical surface of the cylinder head 3, thereby reducing the installation accuracy.
[0022] according to Figure 1 , 2 As shown, the flange 18 at the connection between the lower cross beam 9 and the sample bin 4 is a movable flange, and the verticality of the sample bin 4 and the belt sander 7 can be adjusted through the flange 18 .
[0023] according to Figure 1 As shown, the right end of the lower cross beam 9 is fixed on the sleeve, and the sleeve is sleeved on the column 14. A pin 21 is designed on the sleeve. After the installation and adjustment of the lower cross beam 9 is completed, the pin 21 is tightened to fix the lower cross beam 9 to the column 14.
[0024] The specific steps are as follows:
[0025] (1) The cylinder rod 2 of the cylinder 1 rises, thereby driving the cylinder head 3 to rise;
[0026] (2) Remove the pressing plate 17 from the sample chamber 4;
[0027] (3) Load all the multiple samples 5 to be polished into the sample chamber 4, and place the pressing plate 17 on the samples 5;
[0028] (4) The cylinder rod 2 of the cylinder 1 descends, driving the pressure head 3 to descend and press the pressure plate 17;
[0029] (5) Start the belt sander 7 for grinding.
[0030] (6) After grinding to the specified thickness, the sample 5 will be automatically drawn into the hopper 12 along with the abrasive belt 15, completing automatic unloading.
[0031] An embodiment of the present utility model is as follows:
[0032] Cylinder 1: inner diameter 15mm, outer diameter 30mm, stroke 100mm;
[0033] Column 13: diameter 26mm, length 300mm;
[0034] Upper support block 10: inner diameter 26mm, outer diameter 40mm, thickness 30mm;
[0035] Lower support block 11: inner diameter 26mm, outer diameter 40mm, thickness 30mm;
[0036] Upper crossbeam 8: length 350mm, width 50mm, thickness 30mm;
[0037] Lower crossbeam 9: length 250mm, width 50mm, thickness 30mm;
[0038] Roller 6: outer diameter 34mm, inner diameter 12mm, length 60mm;
[0039] Pin 16: diameter 11mm, length 90mm;
[0040] Flange 18: outer diameter 60mm, thickness 10mm;
[0041] Belt sanding machine 7: Model DIY100*350.
Claims
1. A continuous grinding sample grinding device, characterized in that: The invention comprises a cylinder (1), a cylinder rod (2), a cylinder head (3), a sample chamber (4), a belt sander (7), an upper crossbeam (8), a lower crossbeam (9), a hopper (12), a column (13), a base (14) and a pressing plate (17). The belt sander (7) and the column (13) are respectively fixed on the base (14). A hopper (12) is provided on one side of the belt sander (7). Two crossbeams arranged up and down are provided on the column (13): an upper crossbeam (8) and a lower crossbeam (9). and a lower crossbeam (9); the cylinder body of the cylinder (1) is fixed on the upper crossbeam (8), the cylinder rod (2) of the cylinder (1) is connected to the cylinder head (3), and the cylinder head (3) is connected to the pressure plate (17); the sample chamber (4) is fixed on the lower crossbeam (9), the sample chamber (4) is an upper and lower opening structure matched with the sample, the sample chamber (4) is located above the sanding machine (7), and the pressure plate (17) is connected to the inner wall of the sample chamber (4) by sliding up and down.
2. A continuous grinding sample grinding device according to claim 1, characterized in that: The distance between the lower opening of the sample bin (4) and the sanding belt (15) of the sanding belt machine (7) matches the thickness of the sample.
3. A continuous grinding sample grinding device according to claim 2, characterized in that: A roller (6) is provided on the sanding belt (15) of the sanding belt machine (7), and the roller (6) is close to the sample chamber (4).
4. A continuous grinding sample grinding device according to claim 1, characterized in that: The cylinder head (3) is threadedly connected to the cylinder rod (2) of the cylinder (1).
5. A continuous grinding sample grinding device according to claim 1 or 4, characterized in that: The contact surface between the cylinder head (3) and the pressure plate (17) is a spherical surface.
6. A continuous grinding sample grinding device according to claim 1, characterized in that: One end of the lower cross beam (9) is connected to the column (13) via a sleeve, and the other end of the lower cross beam (9) is connected to the sample chamber (4) via a flange (18).
7. A continuous grinding sample grinding device according to claim 6, characterized in that: The lower cross beam (9) is fixed on a sleeve, the sleeve is sleeved on a column (13), and a positioning pin (16) is provided on the sleeve.
