Polishing equipment for steam turbine blade production

By introducing vacuum and treatment structures into the polishing equipment for steam turbine blade production, the problem of dust and solid particles release in traditional equipment is solved, effective absorption and filtration of dust is achieved, and air quality and working environment are improved.

CN222222213UActive Publication Date: 2024-12-24SHENYANG TOP NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202422783990.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2024-12-24
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

Traditional polishing equipment for the production of steam turbine blades lacks dust cleaning function, resulting in the release of dust and solid particles into the air during the polishing process, causing air quality reduction and health risks.

Method used

A polishing device including a vacuum and treatment structure is designed to drive the suction head to absorb dust through a pump, and a combination of filter and eccentric wheels is used to prevent solid particles from accumulating, ensuring maximum absorption of dust and reducing pollution.

Benefits of technology

Effectively reduce dust and solid particles in the workshop air, improve the operating environment, reduce employee health risks, and improve air quality and work efficiency through filtration and collection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses polishing equipment for steam turbine blade production, and relates to the technical field of polishing equipment, the polishing equipment comprises a base, a dust collection structure and a processing structure, the top end of the base is fixedly connected with a processing box body, a polishing machine is installed at the top end inside the processing box body, and the side wall of the processing box body is fixedly connected with a connecting box; a dust collection structure is arranged in the connecting box; according to the steam turbine blade polishing device, dust and solid particles generated during steam turbine blade polishing are absorbed through the dust absorption structure, so that the dust and the solid particles in workshop air are effectively reduced, the operation environment is improved, the angle of an air suction head can be adjusted, and it is ensured that the dust is absorbed to the maximum extent; according to the device, dust and solid particles are filtered through the filter screen, pollution to the external environment can be reduced through the filtering process, and the solid particles filtered out by the filter screen can fall into the collecting box from the discharging groove to be collected, so that follow-up cleaning by workers is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of polishing equipment, in particular to polishing equipment for producing steam turbine blades. Background Art

[0002] A steam turbine is a device that converts thermal energy into mechanical energy, and is mainly used for power generation and driving machinery. Its working principle is to use high-temperature and high-pressure steam to drive the turbine blades to rotate, thereby generating rotational mechanical energy. Steam turbine blades are an important part of steam turbines. They are key components that directly receive steam energy and convert it into mechanical energy. During production, steam turbine blades are usually polished using a polishing machine.

[0003] Most traditional steam turbine blade production polishing equipment lacks the function of cleaning dust during the polishing process. Metal materials will produce tiny particles due to wear, which will be released into the air to form dust. The abrasive used will also wear and produce solid particles when in contact with the blades. The dust generated during the polishing process will enter the air, causing the air quality to deteriorate. Therefore, those skilled in the art provide a steam turbine blade production polishing equipment to solve the problems raised in the above background technology. Utility Model Content

[0004] The utility model aims to provide a polishing device for producing steam turbine blades to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A polishing device for producing steam turbine blades comprises a base, a dust suction structure and a processing structure, wherein a processing box is fixedly connected to the top of the base, a polishing machine is installed at the top of the processing box, a connecting box is fixedly connected to the side wall of the processing box, a dust suction structure is arranged inside the connecting box, an air extraction pump is installed at the top of the processing box, a processing box is fixedly connected to the outer wall of the processing box, an air outlet of the air extraction pump is communicated with the processing box, and a processing structure is arranged inside the processing box.

[0007] As a further solution of the utility model: the dust suction structure includes a guide rod, a threaded rod, a threaded sleeve, an active rack, a rotating shaft, a driven gear and a connecting rod, the guide rod is fixedly connected to the inside of the connecting box, the threaded rod is rotatably connected to the inside of the connecting box, the threaded rod is threadedly connected to the threaded sleeve, and one end of the threaded sleeve is fixedly connected to the active rack.

[0008] As a further solution of the utility model: the connecting box is rotatably connected with a rotating shaft inside, and a driven gear is fixedly connected to the rotating shaft, and the driving rack is meshingly connected with the driven gear, and a connecting rod is fixedly connected to the rotating shaft, and an exhaust head is fixedly connected to one end of the connecting rod away from the rotating shaft.

[0009] As a further solution of the utility model: the bottom end of the connection box is fixedly connected to a first fixed box, the first fixed box is fixedly connected to a first motor, and the bottom end of the threaded rod passes through the first fixed box and is connected to the output end of the first motor.

[0010] As a further solution of the utility model: the processing structure includes a limit plate, a sliding rod, a filter screen, a tension spring, a round rod, an eccentric wheel and a block, the upper and lower ends of the processing box are fixedly connected to the limit plate, and the sliding rod is slidably connected to the inside of the limit plate, and one end of the sliding rod is fixedly connected to the block, the end of the sliding rod away from the block is fixedly connected to the filter screen, and a tension spring is arranged on the sliding rod and between the filter screen and the limit plate.

[0011] As a further solution of the utility model: a round rod is rotatably connected inside the processing box, and two eccentric wheels are arranged on the round rod, a second fixed box is fixedly connected to the top of the processing box, a second motor is fixedly connected inside the second fixed box, and the top of the round rod passes through the inside of the second fixed box and is connected to the output end of the second motor.

[0012] As a further solution of the utility model: a discharge trough is provided at the bottom of the processing box, a collecting box is fixedly connected to the bottom of the processing box and located at the discharge trough, and an air outlet duct is provided at one end of the processing box away from the processing box body.

[0013] As a further solution of the utility model: a telescopic hose is connected to the air inlet of the vacuum pump, a through slot is opened at the top of the processing box, and the bottom end of the telescopic hose passes through the through slot and is connected to the exhaust head.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] The device completes the absorption operation of dust and solid particles generated during the polishing of steam turbine blades by setting a dust suction structure, and starts the air suction pump to drive the air suction head to absorb the dust in the processing area, so as to effectively reduce the dust and solid particles in the workshop air, improve the operating environment, and help reduce the health risks of employees. The device can also start the first motor to drive the threaded rod to rotate, thereby driving the threaded sleeve and the active rack to move up and down, and driving the rotating shaft and the connecting rod to rotate by the mutual cooperation of the active rack and the driven gear, thereby realizing the adjustment of the angle of the air suction head, so that it can be adjusted according to different processing requirements and workpiece shapes, ensuring the maximum absorption of dust;

[0016] The device completes the processing operation of dust and other solid particles through the setting of the processing structure. After the dust and other solid particles enter the processing box, the dust and solid particles are filtered through the filter. The filtering process helps to reduce pollution to the external environment, and the round rod and the eccentric wheel can be driven to rotate by starting the second motor. During the rotation of the eccentric wheel, the block will be knocked back and forth, thereby driving the sliding rod and the filter to move back and forth, which can effectively prevent the accumulation of solid impurities on the filter net and ensure that the filter net remains unobstructed, thereby improving the filtering effect and efficiency. The solid particles filtered out by the filter net will fall from the discharge trough into the collection box for collection, which is convenient for subsequent cleaning by the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The figure is a schematic diagram of the structure of a polishing device for producing steam turbine blades.

[0018] Figure 2 The present invention is a schematic diagram of the structure of a fixed box in a polishing device for producing steam turbine blades.

[0019] Figure 3 The present invention is a schematic diagram of the structure of a processing box in a polishing device for producing steam turbine blades.

[0020] Figure 4 This is an enlarged view of A in a polishing device for producing steam turbine blades.

[0021] In the figure: 1. base; 2. processing box; 3. polishing machine; 4. connecting box; 5. guide rod; 6. threaded rod; 7. threaded sleeve; 8. active rack; 9. rotating shaft; 10. driven gear; 11. connecting rod; 12. exhaust head; 13. telescopic hose; 14. first fixed box; 15. first motor; 16. through groove; 17. vacuum pump; 18. processing box; 19. limit plate; 20. sliding rod; 21. filter screen; 22. tension spring; 23. round rod; 24. eccentric wheel; 25. second fixed box; 26. second motor; 27. discharge trough; 28. collection box; 29. ​​air outlet pipe; 30. stopper. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Example 1, reference Figure 1-2This embodiment provides a polishing device for steam turbine blade production, including a base 1, a dust suction structure and a processing structure, characterized in that a processing box 2 is fixedly connected to the top of the base 1, a polishing machine 3 is installed at the top of the processing box 2, a connecting box 4 is fixedly connected to the side wall of the processing box 2, a dust suction structure is arranged inside the connecting box 4, an air extraction pump 17 is installed at the top of the processing box 2, a processing box 18 is fixedly connected to the outer side wall of the processing box 2, and the air outlet of the air extraction pump 17 is connected to the processing box 18, and a processing structure is arranged inside the processing box 18.

[0024] The dust suction structure includes a guide rod 5, a threaded rod 6, a threaded sleeve 7, a driving rack 8, a rotating shaft 9, a driven gear 10 and a connecting rod 11. The guide rod 5 is fixedly connected to the connecting box 4, the threaded rod 6 is rotatably connected to the connecting box 4, the threaded sleeve 7 is threadedly connected to the threaded rod 6, one end of the threaded sleeve 7 is fixedly connected to the driving rack 8, the rotating shaft 9 is rotatably connected to the connecting box 4, and the driven gear 10 is fixedly connected to the rotating shaft 9, and the driving rack 8 is meshed with the driven gear 10, and the rotating shaft 9 is fixedly connected to the connecting rod 11, and the end of the connecting rod 11 away from the rotating shaft 9 is fixedly connected to the exhaust head 12.

[0025] The bottom end of the connection box 4 is fixedly connected to a first fixed box 14 , a first motor 15 is fixedly connected inside the first fixed box 14 , and the bottom end of the threaded rod 6 passes through the first fixed box 14 and is connected to the output end of the first motor 15 .

[0026] The air inlet of the vacuum pump 17 is connected with a telescopic hose 13 , and a through slot 16 is provided at the top of the processing box 2 , and the bottom end of the telescopic hose 13 passes through the through slot 16 and is connected with the exhaust head 12 .

[0027] When this embodiment is in use, the polishing machine 3 is used to polish the steam turbine blades first, and then the vacuum pump 17 is started to drive the exhaust head 12 to absorb the dust in the processing area, so as to effectively reduce the dust and solid particles in the workshop air, improve the operating environment, and help reduce the health risks of employees. The first motor 15 can be started to drive the threaded rod 6 to rotate, and then drive the threaded sleeve 7 and the active rack 8 to move up and down. With the help of the mutual cooperation between the active rack 8 and the driven gear 10, the rotating shaft 9 and the connecting rod 11 are driven to rotate, thereby realizing the adjustment of the angle of the exhaust head 12, so that it can be adjusted according to different processing requirements and workpiece shapes to ensure maximum dust absorption.

[0028] Example 2, reference Figure 3-4This embodiment is based on the previous embodiment, and is different from the previous embodiment in that the processing structure includes a limit plate 19, a slide rod 20, a filter screen 21, a tension spring 22, a round rod 23, an eccentric wheel 24 and a stopper 30, and the upper and lower ends of the processing box 18 are fixedly connected to the limit plate 19, and the limit plate 19 is slidably connected to the slide rod 20, and one end of the slide rod 20 is fixedly connected to the stopper 30, and the end of the slide rod 20 away from the stopper 30 is fixedly connected to the filter screen 21, and a tension spring 22 is arranged on the slide rod 20 and between the filter screen 21 and the limit plate 19.

[0029] A round rod 23 is rotatably connected inside the processing box 18, and two eccentric wheels 24 are provided on the round rod 23. A second fixed box 25 is fixedly connected to the top of the processing box 18, a second motor 26 is fixedly connected inside the second fixed box 25, and the top of the round rod 23 penetrates into the second fixed box 25 and is connected to the output end of the second motor 26. A discharge trough 27 is provided at the bottom end of the processing box 18, and a collecting box 28 is fixedly connected to the bottom end of the processing box 18 and located at the discharge trough 27. An air outlet duct 29 is provided at the end of the processing box 18 away from the processing box body 2.

[0030] When the present embodiment is in use, after the dust and other solid particles enter the treatment box 18, the dust and solid particles are filtered through the filter screen 21. The filtering and treatment process helps to reduce pollution to the external environment, and the round rod 23 and the eccentric wheel 24 can be driven to rotate by starting the second motor 26. During the rotation of the eccentric wheel 24, the block 30 will be knocked back and forth, thereby driving the slide bar 20 and the filter screen 21 to move back and forth. At this time, the tension spring 22 is deformed. During the process of the filter screen 21 being knocked and moving back and forth, the accumulation of solid impurities on the filter screen 21 can be effectively prevented, ensuring that the filter screen 21 remains unobstructed, thereby improving the filtering effect and efficiency, and the solid particles filtered out by the filter screen 21 will fall from the discharge trough 27 to the collection box 28 for collection, which is convenient for subsequent cleaning by the staff.

[0031] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0032] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A polishing device for steam turbine blade production, comprising a base (1), a dust collecting structure and a processing structure, characterized in that: The top of the base (1) is fixedly connected to a processing box (2), a polishing machine (3) is installed at the top of the processing box (2), a connection box (4) is fixedly connected to the side wall of the processing box (2), a dust suction structure is arranged inside the connection box (4), an air extraction pump (17) is installed at the top of the processing box (2), a treatment box (18) is fixedly connected to the outer wall of the processing box (2), an air outlet of the air extraction pump (17) is connected to the treatment box (18), and a treatment structure is arranged inside the treatment box (18).

2. A polishing device for producing steam turbine blades according to claim 1, characterized in that: The dust suction structure comprises a guide rod (5), a threaded rod (6), a threaded sleeve (7), an active rack (8), a rotating shaft (9), a driven gear (10) and a connecting rod (11); the guide rod (5) is fixedly connected inside the connecting box (4); the threaded rod (6) is rotatably connected inside the connecting box (4); the threaded sleeve (7) is threadedly connected to the threaded rod (6); and one end of the threaded sleeve (7) is fixedly connected to the active rack (8).

3. The polishing equipment for steam turbine blade production according to claim 1, characterized in that: The connection box (4) is internally rotatably connected to a rotating shaft (9), a driven gear (10) is fixedly connected to the rotating shaft (9), the driving rack (8) is meshingly connected to the driven gear (10), a connecting rod (11) is fixedly connected to the rotating shaft (9), and an exhaust head (12) is fixedly connected to one end of the connecting rod (11) away from the rotating shaft (9).

4. The polishing equipment for steam turbine blade production according to claim 1, characterized in that: The bottom end of the connection box (4) is fixedly connected to a first fixed box (14), the interior of the first fixed box (14) is fixedly connected to a first motor (15), and the bottom end of the threaded rod (6) passes through the interior of the first fixed box (14) and is connected to an output end of the first motor (15).

5. The polishing equipment for producing steam turbine blades according to claim 1, characterized in that: The processing structure comprises a limit plate (19), a slide rod (20), a filter screen (21), a tension spring (22), a round rod (23), an eccentric wheel (24) and a stopper (30); the upper and lower ends of the processing box (18) are fixedly connected to the limit plate (19); the limit plate (19) is slidably connected to the slide rod (20); one end of the slide rod (20) is fixedly connected to the stopper (30); the end of the slide rod (20) away from the stopper (30) is fixedly connected to the filter screen (21); and a tension spring (22) is provided on the slide rod (20) and between the filter screen (21) and the limit plate (19).

6. The polishing equipment for producing steam turbine blades according to claim 1, characterized in that: A round rod (23) is rotatably connected inside the processing box (18), and two eccentric wheels (24) are arranged on the round rod (23). A second fixed box (25) is fixedly connected to the top of the processing box (18), a second motor (26) is fixedly connected inside the second fixed box (25), and the top of the round rod (23) passes through the inside of the second fixed box (25) and is connected to the output end of the second motor (26).

7. The polishing equipment for producing steam turbine blades according to claim 1, characterized in that: The bottom end of the processing box (18) is provided with a discharge trough (27), the bottom end of the processing box (18) and located at the discharge trough (27) is fixedly connected to a collection box (28), and an air outlet pipe (29) is provided at one end of the processing box (18) away from the processing box body (2).

8. The polishing equipment for producing steam turbine blades according to claim 1, characterized in that: The air inlet of the air extraction pump (17) is connected to a telescopic hose (13), and a through slot (16) is provided at the top of the processing box (2), and the bottom end of the telescopic hose (13) passes through the through slot (16) and is connected to the air extraction head (12).

Citation Information

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