Shutter abrasive disc wheel capable of preventing scraps from splashing

By setting a detachable half-ring shell and splash-proof shell on the outside of the louver sand wheel, combined with the servo motor and transmission screw structure, the problem of splashing waste chips during grinding of the louver wheel is solved, achieving higher safety and better Simple installation process.

CN222222295UActive Publication Date: 2024-12-24ZHENJIANG GOODSUN POWER TOOL FITTING CO LTD
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Patent Information

Application Number
CN202420081126.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-12
Publication Date
2024-12-24
Estimated Expiration
2034-01-12

AI Technical Summary

Technical Problem

The existing impeller cannot effectively block the splashed waste when polishing, causing damage to workers' hands.

Method used

A louver sand disc wheel including a driving component and a splashproof component is designed. By providing a detachable half-ring shell and a splashproof shell outside the impeller, the guide groove, arc groove and transmission screw are used to achieve the The barrier of the waste chip is splashed and the impeller is driven by the servo motor and the drive rod to ensure that the waste chip does not splash on the workers' hands.

Benefits of technology

Effectively blocking splashed waste, improving the safety of use, and not increasing the difficulty of replacing the impeller, improving installation efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of shutter wheels, and discloses a shutter abrasive disc wheel capable of preventing scraps from splashing, which comprises a driving component and a splash-proof component, the driving assembly comprises a connecting box, a connecting plate is arranged on the inner wall of the connecting box, a servo motor is arranged between the connecting plate and the connecting box through a motor frame, the inner wall of the connecting box is rotationally connected with a driving rod through a sealing bearing, and a flap wheel is arranged on the front face of the connecting box. The splash-proof assembly comprises two semi-ring shells and two fixing assemblies. The two semi-ring shells and the two splash-proof shells are arranged outside the flap wheel in a sleeving mode, splashing waste chips can be blocked, the situation that the waste chips are splashed to the two hands of a worker holding the first anti-skid sleeve and the second anti-skid sleeve in the polishing process is avoided, and higher safety is achieved; and the replacement difficulty of the flap wheel is not increased while the sweeps are blocked.
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Description

Technical Field

[0001] The utility model relates to the technical field of shutter wheels, in particular to a shutter sand disc wheel capable of preventing waste chips from splashing. Background Art

[0002] The flap wheel, also known as a strong elastic grinding disc, is an industrial consumable product made of plastic or fiber mesh cover and emery cloth sheets. It is mainly used for grinding and polishing in industrial production. The flap wheel is assembled on electric or pneumatic tools and is suitable for polishing stainless steel surfaces, metal chamfers, concave and convex surface treatment, welds, etc., especially in shipbuilding, aviation, large machinery and equipment and other fields.

[0003] Among them, the "adjustable louver wheel that is easy to splice" disclosed in the application number "CN202121515451.0" "includes an adjustable louver wheel, a limited pressure-dividing disk can be detachably installed on the left side of the adjustable louver wheel, and a magnetic connection seat that is fixedly connected to the limited pressure-dividing disk can be detachably installed at the center of the adjustable louver wheel. In the above scheme, the socket is fixedly socketed on the driving end of the pneumatic or electric tool through an octagonal socket groove and four equidistantly distributed locking bolts, and then the adjustable louver wheel is firmly attracted and fixed by using the magnetic conductive card seat at the center of the pressure-dividing disk, three groups of equidistantly distributed limiting cones and the rubidium magnet ring connected to the right side of the truncated table. The magnetic positioning mechanism composed of the rubidium magnet ring, the magnetic conductive card seat and the three groups of equidistantly distributed limiting cones is used to replace the traditional bolt fixing structure, which is convenient for users to quickly perform polishing and grinding operations according to the needs of the polishing and grinding operations. Replacing adjustable louver wheels of different specifications improves the practicality of the device". After further searching, it was found that the application number "CN202221754956.7" disclosed "an adjustable louver wheel that is easy to splice", which "comprises a louver wheel body and a pressure dividing plate, and limiting plates are fixed on both sides of the top of the louver wheel body, and limiting grooves are opened on both sides of the inner cavity of the pressure dividing plate, and the limiting plates are slidably connected to the inside of the limiting grooves, and a limiting hole is opened on the top of the limiting plate, and placement grooves are opened on both sides of the interior of the pressure dividing plate, and a limiting rod is arranged inside the placing groove, and the limiting disk is fixed on the surface of the limiting rod, and a first spring is sleeved and connected to the surface of the limiting rod above the positioning disk. The utility model can splice and disassemble the adjustable louver wheel, and at the same time, it can also perform secondary fixation on the bolts bolted between it and the drive shaft, and enhance its stability during operation".

[0004] However, the above two types of flap wheels still have the following defects: they cannot block the flying waste chips during grinding, and the flying waste chips are easy to injure the hands of workers. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a louvered sand disc wheel for preventing waste chips from splashing, which has the function of blocking the splashing waste chips and solves the problems raised by the above-mentioned background technology.

[0006] The utility model provides the following technical solutions: a shutter sand disc wheel for preventing waste chips from splashing, comprising a driving component and an anti-splashing component; the driving component comprises a connecting box, the inner wall of the connecting box is provided with a connecting plate, a servo motor is provided between the connecting plate and the connecting box via a motor frame, the inner wall of the connecting box is rotatably connected with a driving rod via a sealed bearing, and a shutter wheel is provided on the front side of the connecting box; the anti-splashing component comprises two semi-annular shells and two fixed components, the two semi-annular shells are both slidably arranged on the front side of the connecting box, the surfaces of the two semi-annular shells are both provided with anti-splashing shells, and the two anti-splashing shells are both sleeved on the outside of the shutter wheel.

[0007] As a preferred technical solution of the utility model, the surfaces of the two semi-annular shells are provided with guide grooves and two inferior arc grooves, one side of one of the semi-annular shells is slidably connected to one side of the other semi-annular shell, and one side of one of the splashproof shells is slidably connected to one side of the other splashproof shell.

[0008] As a preferred technical solution of the utility model, the two fixed components both include a support seat, one of the support seats is arranged at the top end of the connecting box, and the other support seat is arranged at the bottom end of the connecting box, two sliding holes are provided on the surface of the two support seats, and the surfaces of the two support seats are rotatably connected to two transmission screws through sealed bearings.

[0009] As a preferred technical solution of the utility model, the surfaces of the two transmission screws are threadedly connected with cross plates through screw nuts, and the bottom end of one of the cross plates and the top end of the other cross plate are provided with two sliding rods that slide with the sliding holes, and one end of every two corresponding sliding rods is provided with a inferior arc pressure block, and the contact parts of the two inferior arc pressure blocks and the four inferior arc grooves are slidably connected, and one end of the two transmission screws is provided with a turntable.

[0010] As a preferred technical solution of the utility model, two guide blocks are provided on the front of the connecting box, and the surfaces of the two guide blocks are respectively slidably connected to the inner walls of the two guide grooves, and the front faces of the two guide blocks are provided with limit blocks, and the surfaces of the two limit blocks are respectively slidably connected to the inner walls of the two semi-ring shells, and a plurality of heat dissipation grooves are provided on one side and the back side of the connecting box, and a first grip rod is provided on the other side of the connecting box, and a first anti-slip cover is provided on the surface of the first grip rod, and a second grip rod is provided on the top of the connecting box, and a second anti-slip cover is provided on the surface of the second grip rod.

[0011] As a preferred technical solution of the utility model, a first pulley is provided on the surface of the driving rod, one end of the driving rod passes through the inner wall of the front side of the connecting box and is placed outside the connecting box, one end of the driving rod is provided with a connecting plate, and a pressure plate is provided on the surface of the connecting plate through bolts, a pressure dividing plate is slidably connected between the pressure plate and the connecting plate, a threaded hole threadedly connected to the bolt is opened on the surface of the pressure dividing plate, and a frosted plate is provided on the surface of the pressure dividing plate.

[0012] As a preferred technical solution of the utility model, the shutter wheel is arranged at one end of the sanding disc, and the shutter wheel is composed of abrasive cloth sheets stacked in an annular shape at equal intervals.

[0013] As a preferred technical solution of the utility model, the transmission shaft of the servo motor is provided with a second pulley, and the second pulley is transmission-connected to the first pulley via a belt.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] 1. Two half-ring shells and two splash-proof shells are arranged outside the shutter wheel, which can block the splashing waste chips and prevent the waste chips from splashing onto the hands of the workers holding the first anti-slip cover and the second anti-slip cover during grinding, which is safer. By setting up detachable half-ring shells and splash-proof shells, the difficulty of replacing the shutter wheel will not be increased while blocking the waste chips;

[0016] 2. The turntable drives the transmission screw to rotate, the cross plate, the slide bar and the inferior arc pressure block to move, so that the inferior arc pressure block is inserted into the inferior arc groove. The two inferior arc pressure blocks will press against the two semi-ring shells in the horizontal direction, and the two inferior arc pressure blocks will cooperate with each other to press against the two semi-ring shells in the vertical direction, thus completing the fixation of the two semi-ring shells, which is very convenient.

[0017] 3. When installing the semi-ring shell, first move the semi-ring shell longitudinally so that the semi-ring shell is supported by the connecting box and the guide groove of the semi-ring shell fits with the guide block. Then move the semi-ring shell laterally along the surface of the guide block until the semi-ring shell is supported by the limit block, thereby realizing rapid positioning of the semi-ring shell and improving installation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model in a top view;

[0020] Figure 3 For this utility model Figure 2 A schematic diagram of the enlarged structure at point A;

[0021] Figure 4 This is a structural schematic diagram of the connection box of the utility model;

[0022] Figure 5 For this utility model Figure 4 A schematic diagram of the enlarged structure at B;

[0023] Figure 6 It is a structural schematic diagram of the semi-ring shell of the utility model.

[0024] In the figure: 1. driving assembly; 101. connecting box; 102. connecting plate; 103. servo motor; 104. driving rod; 105. shutter wheel; 106. guide block; 107. limit block; 108. heat dissipation groove; 109. first grip; 110. second grip; 111. first anti-skid sleeve; 112. second anti-skid sleeve; 113. first pulley; 114. second pulley; 115. connecting plate; 116. pressure plate; 117. pressure dividing plate; 118. frosting plate; 2. splash-proof assembly; 201. semi-ring shell; 202. guide groove; 203. inferior arc groove; 204. splash-proof shell; 3. fixing assembly; 301. support seat; 302. sliding hole; 303. transmission screw; 304. cross plate; 305. sliding rod; 306. inferior arc pressure block; 307. turntable. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-Figure 6 The utility model provides a shutter sand disc wheel for preventing waste chips from splashing, a driving component 1 and an anti-splashing component 2.

[0027] See also Figure 1-Figure 5 The driving assembly 1 includes a connecting box 101, a connecting plate 102 is fixedly provided on the inner wall of the connecting box 101, a servo motor 103 is fixedly provided between the connecting plate 102 and the connecting box 101 through a motor frame, a driving rod 104 is rotatably connected to the inner wall of the connecting box 101 through a sealed bearing, a shutter wheel 105 is provided on the front of the connecting box 101, and the connecting plate 102 is used to install the motor frame and the servo motor 103.

[0028] See also Figure 1-Figure 6The splash-proof assembly 2 includes two semi-annular shells 201 and two fixed assemblies 3. The two semi-annular shells 201 are both slidably arranged on the front side of the connecting box 101. Splash-proof shells 204 are fixedly arranged on the surfaces of the two semi-annular shells 201. The two splash-proof shells 204 are both sleeved on the outside of the louver wheel 105. The two semi-annular shells 201 and the two splash-proof shells 204 constitute a waste chip blocking structure sleeved on the outside of the louver wheel 105, which can block flying waste chips and prevent waste chips from splashing onto the hands of workers holding the first anti-slip cover 111 and the second anti-slip cover 112, which is safer.

[0029] See also Figure 1-Figure 6 A guide groove 202 and two inferior arc grooves 203 are provided on the surfaces of the two semi-annular shells 201. One side of one semi-annular shell 201 is slidably connected to one side of the other semi-annular shell 201. One side of one splash-proof shell 204 is slidably connected to one side of the other splash-proof shell 204. The guide groove 202 will fit the guide block 106 to facilitate the horizontal movement of the semi-annular shell 201. The inferior arc groove 203 will fit the inferior arc pressure block 306 to fix the semi-annular shell 201.

[0030] See also Figure 1-Figure 5 The two fixing components 3 each include a support seat 301, one of the support seats 301 is fixedly disposed at the top end of the connection box 101, and the other support seat 301 is fixedly disposed at the bottom end of the connection box 101. Two sliding holes 302 are provided on the surfaces of the two support seats 301. The surfaces of the two support seats 301 are rotatably connected to two transmission screw rods 303 through sealed bearings, and the sliding holes 302 guide the movement of the sliding rod 305.

[0031] See also Figure 1-Figure 6 , the surfaces of the two transmission screws 303 are threadedly connected with cross plates 304 through screw nuts, and the bottom end of one cross plate 304 and the top end of the other cross plate 304 are fixed with two sliding rods 305 that slide with the sliding hole 302, and one end of each two corresponding sliding rods 305 is fixed with a poor arc pressure block 306, and the contact parts of the two poor arc pressure blocks 306 and the four poor arc grooves 203 are slidably connected, and one end of the two transmission screws 303 is fixed with a turntable 307, and by rotating the turntable 307, the transmission screw 303 is caused to rotate, and the transmission screw 303 drives the cross plate 304, the sliding rod 305 and the poor arc pressure block 306 to move, so that the poor arc pressure block 306 is stuck in the inside of the corresponding two poor arc grooves 203, thereby completing the fixation of the two semi-annular shells 201.

[0032] See also Figure 1-Figure 5Two guide blocks 106 are fixedly provided on the front of the connection box 101, and the surfaces of the two guide blocks 106 are respectively slidably connected to the inner walls of the two guide grooves 202, and the front of the two guide blocks 106 are fixedly provided with limit blocks 107, and the surfaces of the two limit blocks 107 are respectively slidably connected to the inner walls of the two semi-ring shells 201, and a plurality of heat dissipation grooves 108 are opened on one side and the back side of the connection box 101, and a first grip rod 109 is fixedly provided on the other side of the connection box 101, and a first anti-slip cover 111 is fixedly provided on the surface of the first grip rod 109, and a second grip rod 110 is fixedly provided on the top of the connection box 101, and a second anti-slip cover 112 is fixedly provided on the surface of the second grip rod 110, and the heat dissipation grooves 108 facilitate gas flow, which is beneficial to the heat dissipation of the servo motor 103.

[0033] See also Figure 1-Figure 5 A first pulley 113 is fixedly provided on the surface of the driving rod 104, one end of the driving rod 104 passes through the inner wall of the front side of the connecting box 101 and is placed on the outside of the connecting box 101, and a connecting disk 115 is fixedly provided at one end of the driving rod 104, and a pressure disk 116 is fixedly provided on the surface of the connecting disk 115 by bolts, and a pressure dividing disk 117 is slidably connected between the pressure dividing disk 116 and the connecting disk 115, and a threaded hole threadedly connected to the bolt is opened on the surface of the pressure dividing disk 117, and four threaded holes are provided, and a grinding disk 118 is fixedly provided on the surface of the pressure dividing disk 117, and the driving rod 104 drives the connecting disk 115 to rotate, and the pressure dividing disk 117, the grinding disk 118 and the louver wheel 105 are driven to rotate through the connecting disk 115 and the pressure disk 116 to achieve grinding, remove the bolts, remove the pressure disk 116 and the pressure dividing disk 117 in turn, and the grinding disk 118 and the louver wheel 105 can be disassembled and replaced.

[0034] See also Figure 1-Figure 3 The shutter wheel 105 is fixedly arranged at one end of the grinding disc 118. The shutter wheel 105 is composed of abrasive cloth sheets stacked in a ring at equal intervals. The abrasive cloth sheets stacked in a ring will increase the number of abrasive grains acting on the workpiece per unit time and improve the grinding effect.

[0035] See also Figure 1-Figure 4 The transmission shaft of the servo motor 103 is fixedly provided with a second pulley 114, and the second pulley 114 is connected to the first pulley 113 through a belt. The servo motor 103 drives the driving rod 104 to rotate through the second pulley 114, the belt and the first pulley 113.

[0036] Working principle: First, move the semi-annular shell 201 longitudinally, so that the semi-annular shell 201 is supported by the connecting box 101, and the guide groove 202 of the semi-annular shell 201 is in contact with the guide block 106. Move the semi-annular shell 201 transversely, and the semi-annular shell 201 will be supported by the limit block 107. The cooperation of the guide block 106, the limit block 107 and the guide groove 202 can realize the rapid positioning of the semi-annular shell 201, thereby improving the installation efficiency. Similarly, install another semi-annular shell 201.

[0037] Then, the two turntables 307 are rotated in sequence, and the turntable 307 drives the transmission screw 303 to rotate, and the transmission screw 303 drives the cross plate 304, the slide bar 305 and the inferior arc pressure block 306 to move, so that the inferior arc pressure block 306 is inserted into the corresponding two inferior arc grooves 203. The two inferior arc pressure blocks 306 will both press against the two semi-annular shells 201 in the horizontal direction, and the two inferior arc pressure blocks 306 will cooperate with each other to press against the two semi-annular shells 201 in the vertical direction, so as to complete the fixation of the two semi-annular shells 201, which is very convenient. The two semi-annular shells 201 and the two splash-proof shells 204 are sleeved on the outside of the shutter wheel 105, which can block the splashing waste chips and prevent the waste chips from splashing onto the hands of the workers who hold the first anti-slip cover 111 and the second anti-slip cover 112 during grinding, which is safer.

[0038] When the louver wheel 105 needs to be replaced, in order to prevent the semi-annular shell 201 and the splashproof shell 204 from hindering the removal of the bolts, the turntable 307 is rotated in the opposite direction. The reverse rotation of the transmission screw 303 will cause the inferior arc pressure block 306 to disengage from the inferior arc groove 203, and the semi-annular shell 201 and the splashproof shell 204 can be horizontally slid out along the surface of the guide block 106, which is very convenient. By setting up a detachable semi-annular shell 201 and the splashproof shell 204, the difficulty of replacing the louver wheel 105 will not be increased while blocking waste chips.

[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A louvered sand disc wheel for preventing waste chips from splashing, characterized in that: include A drive assembly (1); the drive assembly (1) comprises a connection box (101); a connection plate (102) is provided on the inner wall of the connection box (101); a servo motor (103) is provided between the connection plate (102) and the connection box (101) via a motor bracket; a drive rod (104) is rotatably connected to the inner wall of the connection box (101) via a sealed bearing; and a shutter wheel (105) is provided on the front face of the connection box (101); A splash-proof assembly (2); the splash-proof assembly (2) comprises two semi-annular shells (201) and two fixed assemblies (3); the two semi-annular shells (201) are both slidably arranged on the front of the connection box (101); the surfaces of the two semi-annular shells (201) are both provided with splash-proof shells (204); and the two splash-proof shells (204) are both sleeved on the outside of the shutter wheel (105).

2. The anti-waste chip splashing shutter wheel according to claim 1, characterized in that: The surfaces of the two semi-annular shells (201) are both provided with a guide groove (202) and two inferior arc grooves (203), one side of one of the semi-annular shells (201) is slidably connected to one side of the other semi-annular shell (201), and one side of one of the splash-proof shells (204) is slidably connected to one side of the other splash-proof shell (204).

3. The anti-waste chip splashing shutter wheel according to claim 2, characterized in that: The two fixing assemblies (3) each comprise a support seat (301), wherein one of the support seats (301) is arranged at the top end of the connection box (101), and the other of the support seats (301) is arranged at the bottom end of the connection box (101), two sliding holes (302) are provided on the surface of the two support seats (301), and two transmission screw rods (303) are rotatably connected to the surfaces of the two support seats (301) via sealed bearings.

4. The anti-waste chip splashing shutter wheel according to claim 3, characterized in that: The surfaces of the two transmission screws (303) are both threadedly connected with a transverse plate (304) via a screw nut, the bottom end of one of the transverse plates (304) and the top end of the other transverse plate (304) are both provided with two sliding rods (305) that slide with the sliding hole (302), one end of each two corresponding sliding rods (305) is provided with a poor arc pressure block (306), the contact parts of the two poor arc pressure blocks (306) and the four poor arc grooves (203) are both slidably connected, and one end of the two transmission screws (303) is provided with a rotating disk (307).

5. The anti-waste chip splashing shutter wheel according to claim 2, characterized in that: Two guide blocks (106) are provided on the front of the connection box (101), and the surfaces of the two guide blocks (106) are respectively slidably connected to the inner walls of the two guide grooves (202). A limit block (107) is provided on the front of the two guide blocks (106), and the surfaces of the two limit blocks (107) are respectively slidably connected to the inner walls of the two semi-ring shells (201). A plurality of heat dissipation grooves (108) are provided on one side and the back of the connection box (101). A first gripping rod (109) is provided on the other side of the connection box (101), and a first anti-slip cover (111) is provided on the surface of the first gripping rod (109). A second gripping rod (110) is provided on the top of the connection box (101), and a second anti-slip cover (112) is provided on the surface of the second gripping rod (110).

6. The anti-waste chip splashing shutter wheel according to claim 1, characterized in that: A first pulley (113) is provided on the surface of the driving rod (104); one end of the driving rod (104) passes through the inner wall of the front face of the connection box (101) and is placed outside the connection box (101); one end of the driving rod (104) is provided with a connection plate (115); a pressure plate (116) is provided on the surface of the connection plate (115) via bolts; a pressure dividing plate (117) is slidably connected between the pressure dividing plate (116) and the connection plate (115); a threaded hole threadedly connected to the bolt is provided on the surface of the pressure dividing plate (117); and a frosting plate (118) is provided on the surface of the pressure dividing plate (117).

7. The anti-waste chip splashing shutter wheel according to claim 6, characterized in that: The shutter wheel (105) is arranged at one end of the sanding disc (118), and the shutter wheel (105) is composed of sanding cloth sheets stacked in an annular shape at equal intervals.

8. The anti-waste chip splashing shutter wheel according to claim 5, characterized in that: The transmission shaft of the servo motor (103) is provided with a second pulley (114), and the second pulley (114) is transmission-connected to the first pulley (113) via a belt.