Machining clamp convenient to maintain and replace
Through the combination technology of motor drive and clamping device, automatic replacement of mechanical processing fixtures and multi-shaped adaptive clamping are realized, solving the problems of difficulty in replacing fixtures and insufficient shape adaptability in the prior art, and improving processing efficiency and quality.
Patent Information
- Application Number
- CN202420991831.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-05-09
AI Technical Summary
The existing mechanical machining fixtures are inconvenient to replace, resulting in low machining efficiency and difficult to adapt to workpieces of different shapes and sizes, increasing the work burden and production costs of staff.
The elastic clamping plate, telescopic plate and slide groove in the motor drive and clamping device cooperate with each other to achieve accurate clamping of the workpiece. Through the hinged rod, bidirectional threaded rod and compressed airbag, the clamping and cleaning are automated. Workpiece, adapted to workpieces of different shapes and sizes.
It improves the accuracy and quality of mechanical processing, reduces the need to replace fixtures, reduces labor and time costs, improves production efficiency and competitiveness, and ensures stable clamping and cleanliness of workpieces during processing.
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Figure CN222222384U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of processing fixtures, in particular to a mechanical processing fixture which is convenient for maintenance and replacement. Background Art
[0002] Machining refers to the process of changing the shape, size or performance of a workpiece through a mechanical device. It can be divided into cutting and pressure processing according to the difference in processing methods. The production process of the machine refers to the entire process of making products from raw materials (or semi-finished products). When the workpiece is being processed, it needs to be clamped with a fixture for processing, but the existing fixtures are not easy to replace. When a new fixture or other types of fixtures need to be replaced, workers need to spend time and effort to replace them, which reduces the efficiency of mechanical processing.
[0003] According to the disclosed mechanical processing fixture that is easy to replace (publication number: CN 211466095U), it includes a bottom box, and the front and rear ends of the left and right sides of the top of the bottom box are fixedly connected with mounting blocks, the middle end of the inner side of the mounting block is provided with a third sliding groove, the inner cavity of the third sliding groove is slidably connected with a slider, the end of the slider away from the mounting block is fixedly connected with a connecting block, the top of the connecting block is fixedly connected with a second threaded rod, the second threaded rod is threadedly connected with a connecting rod through a threaded groove, and the upper end of the inner side of the connecting rod is fixedly connected with a clamping block. The utility model achieves the purpose of easy replacement through the functions of the mounting block, the third slide groove, the slider, the connecting block, the second threaded rod, the threaded groove, the connecting rod and the clamping block, thereby solving the problem that the existing clamps are difficult to replace. When a new clamp or other type of clamp needs to be replaced, workers need to spend time and effort to replace it, which reduces the machining efficiency. In the above application, the components such as the bottom box, the mounting block and the threaded groove cooperate with each other, and it is difficult to realize the operation of replacing the clamping surface, and it is difficult to adapt to workpieces of different shapes and sizes, which increases the workload of the staff and reduces the production efficiency, and needs to be improved. Utility Model Content
[0004] The purpose of the utility model is to provide a mechanical processing fixture which is easy to maintain and replace. Through the driving force of the motor and the cooperation of the elastic clamping plate, telescopic plate, slide groove and other components inside the clamping device, the operation of clamping the workpiece above the base is realized, so that the effect of clamping the workpiece can be better achieved, so that it can adapt to workpieces of different shapes and sizes, thereby having a wider applicability, reducing the need to replace the fixture, improving production efficiency, reducing manpower and time costs, reducing production costs, improving production efficiency, and solving existing problems.
[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0006] The utility model discloses a mechanical processing fixture which is convenient for maintenance and replacement, comprising a base, the top of the base is fixedly connected with a supporting base, the top of the supporting base is provided with a processing mechanism, and the side of the base is provided with a clamping device; the clamping device comprises a fixing plate, the side of the fixing plate is fixedly connected to the side of the base, the side of the fixing plate is fixedly connected to a motor, the output shaft of the motor is fixedly connected with a two-way threaded rod, the circumferential surface of the two-way threaded rod is threadedly connected with a threaded block, the side of the threaded block is fixedly connected with a connecting plate, the side of the connecting plate is hinged with a hinged rod, the end of the hinged rod away from the connecting plate is hinged with a vertical plate, the side of the vertical plate is fixedly connected with a telescopic plate, the side of the telescopic plate is fixedly connected with an elastic rod, the end of the elastic rod away from the telescopic plate is fixedly connected with the elastic clamping plate, and a sliding groove is provided on the top of the base.
[0007] Furthermore, the telescopic plate is slidably connected to the inner wall of the slide groove through the vertical plate, and the hinged rod is fixedly connected to the telescopic plate through the connecting plate, so that the workpiece can be accurately clamped to ensure that the workpiece is firmly fixed during the processing, thereby improving the processing accuracy and quality.
[0008] Furthermore, there are two elastic clamping plates in total, which are symmetrical to each other along the vertical center axis of the base. The elastic clamping plates are fixedly connected to the telescopic plates through elastic rods, so that they can adapt to workpieces of different shapes and sizes, thereby having a wider applicability, reducing the need to replace the fixture, and improving production efficiency.
[0009] Furthermore, there are four articulated rods in total, and they are arranged in groups of two. Each group of articulated rods is symmetrical with each other along the vertical center axis of the base. The connecting plate is threadedly connected to the bidirectional threaded rod through a threaded block. Through the automated clamping process, the manpower and time costs are reduced, the production costs are reduced, and the production efficiency and competitiveness are improved.
[0010] Furthermore, a reinforcement device is provided on the side of the connecting plate, and the reinforcement device includes a sliding rod, one end of the sliding rod penetrates and is slidably connected to the side of the connecting plate, one end of the sliding rod is fixedly connected to the reinforcement plate, and the circumferential surface of the sliding rod is fixedly sleeved with a spring, and one end of the spring away from the reinforcement plate is fixedly connected to the side of the connecting plate. Such a design ensures that the workpiece maintains a stable clamping state during the processing, thereby improving the processing accuracy and quality.
[0011] Furthermore, a compressed air bag is fixedly connected to the side of the connecting plate, and a jet tube is fixedly passed through the side of the compressed air bag. There are four jet tubes in total, and they are arranged in groups of two. Each group of jet tubes is symmetrical with each other along the vertical center axis of the base. By spraying gas outward to clean the surface of the workpiece, it helps to remove impurities and debris, maintain the cleanliness of the workpiece surface, and improve the processing quality.
[0012] Furthermore, the side of the compression airbag is on the displacement track of the reinforcement plate, one end of the sliding rod is fixedly connected to an anti-slip block, and there are two groups of reinforcement devices, which are symmetrical to each other along the vertical center axis of the base. This design reduces manual intervention and improves production efficiency, while ensuring the quality and stability of workpiece processing and saving production time and labor costs.
[0013] The utility model has the following beneficial effects:
[0014] 1. The utility model realizes the operation of clamping the workpiece above the base through the cooperation between the driving force of the motor and the elastic clamping plate, telescopic plate and slide groove components inside the clamping device, so that the effect of clamping the workpiece can be better achieved, so that it can adapt to workpieces of different shapes and sizes, thereby having a wider applicability, reducing the need to replace the fixture, improving production efficiency, reducing manpower and time costs, reducing production costs, and improving production efficiency.
[0015] 2. The utility model realizes further reinforcement of the workpiece and air blowing cleaning of the workpiece through the cooperation of the extrusion force of the reinforcement plate and the sliding rod, spring and compression airbag components inside the reinforcement device, thereby ensuring that the workpiece maintains a stable clamping state during the processing, improving the processing accuracy and quality, helping to remove impurities and debris on the surface of the workpiece, maintaining the cleanliness of the workpiece surface, and improving the processing quality.
[0016] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0018] Figure 1 This is a schematic diagram of the three-dimensional appearance structure of a mechanical processing fixture that is easy to maintain and replace according to the utility model;
[0019] Figure 2 This is a schematic diagram of a three-dimensional side section structure of a mechanical processing fixture that is easy to maintain and replace according to the utility model;
[0020] Figure 3 The utility model is a mechanical processing fixture which is easy to maintain and replace Figure 2 Schematic diagram of the three-dimensional enlarged structure at A in the middle;
[0021] Figure 4 This is a three-dimensional enlarged structural schematic diagram of a connecting plate of a mechanical processing fixture that is easy to maintain and replace according to the utility model;
[0022] Figure 5 It is a three-dimensional enlarged structural schematic diagram of a reinforcement plate of a machining fixture that is easy to maintain and replace according to the utility model.
[0023] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0024] 1. Base; 11. Support seat; 12. Processing mechanism; 2. Clamping device; 21. Fixed plate; 22. Motor; 23. Bidirectional threaded rod; 24. Threaded block; 25. Connecting plate; 26. Articulated rod; 27. Vertical plate; 28. Telescopic plate; 29. Elastic rod; 210. Elastic clamping plate; 211. Slide groove; 3. Reinforcement device; 31. Sliding rod; 32. Reinforcement plate; 33. Spring; 34. Compressed airbag; 35. Jet pipe; 36. Anti-slip block. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-5 The utility model is a mechanical processing fixture which is easy to maintain and replace, comprising a base 1, a support seat 11 is fixedly connected to the top of the base 1, a processing mechanism 12 is arranged on the top of the support seat 11, and a clamping device 2 is arranged on the side of the base 1; the clamping device 2 comprises a fixing plate 21, the side of the fixing plate 21 is fixedly connected to the side of the base 1, the side of the fixing plate 21 is fixedly connected to the motor 22, the output shaft of the motor 22 is fixedly connected to a bidirectional threaded rod 23, the circumferential surface of the bidirectional threaded rod 23 is threadedly connected to a threaded block 24, the side of the threaded block 24 is fixedly connected to a connecting plate 25, the side of the connecting plate 25 is hinged with a hinged rod 26, the end of the hinged rod 26 away from the connecting plate 25 is hinged with a vertical plate 27, the side of the vertical plate 27 is fixedly connected with a telescopic plate 28, the side of the telescopic plate 28 is fixedly connected with an elastic rod 29, the end of the elastic rod 29 away from the telescopic plate 28 is fixedly connected with an elastic clamping plate 210, and a slide groove 211 is provided on the top of the base 1.
[0027] The telescopic plate 28 is slidably connected to the inner wall of the slide groove 211 through the vertical plate 27, and the hinge rod 26 is fixedly connected to the telescopic plate 28 through the connecting plate 25, so that the workpiece can be accurately clamped to ensure that the workpiece is firmly fixed during the processing, thereby improving the processing accuracy and quality.
[0028] There are two elastic clamping plates 210, which are symmetrical to each other along the vertical center axis of the base 1. The elastic clamping plates 210 are fixedly connected to the telescopic plates 28 through elastic rods 29, so that they can adapt to workpieces of different shapes and sizes, thereby having a wider range of applicability, reducing the need to replace the fixture, and improving production efficiency.
[0029] There are four hinged rods 26 in total, and they are arranged in groups of two. Each group of hinged rods 26 is symmetrical to each other along the vertical center axis of the base 1. The connecting plate 25 is threadedly connected to the bidirectional threaded rod 23 through the threaded block 24. Through the automated clamping process, the manpower and time costs are reduced, the production costs are reduced, and the production efficiency and competitiveness are improved.
[0030] A reinforcement device 3 is provided on the side of the connecting plate 25, and the reinforcement device 3 includes a sliding rod 31, one end of the sliding rod 31 passes through and is slidably connected to the side of the connecting plate 25, one end of the sliding rod 31 is fixedly connected to the reinforcement plate 32, and a spring 33 is fixedly sleeved on the circumferential surface of the sliding rod 31, and one end of the spring 33 away from the reinforcement plate 32 is fixedly connected to the side of the connecting plate 25. Such a design ensures that the workpiece maintains a stable clamping state during the processing, thereby improving the processing accuracy and quality.
[0031] A compressed air bag 34 is fixedly connected to the side of the connecting plate 25, and a jet pipe 35 is fixedly passed through the side of the compressed air bag 34. There are four jet pipes 35 in total, and they are arranged in groups of two. Each group of jet pipes 35 is symmetrical with each other along the vertical center axis of the base 1. By spraying gas outward to clean the surface of the workpiece, it helps to remove impurities and debris, maintain the cleanliness of the workpiece surface, and improve the processing quality.
[0032] The side of the compression airbag 34 is on the displacement track of the reinforcement plate 32, and one end of the sliding rod 31 is fixedly connected to the anti-slip block 36. There are two groups of reinforcement devices 3, which are symmetrical to each other along the vertical center axis of the base 1. This design reduces manual intervention and improves production efficiency. At the same time, it ensures the quality and stability of workpiece processing and saves production time and labor costs.
[0033] A specific application of this embodiment is: when in use, put the workpiece on the top of the base 1, and then turn on the motor 22. After the motor 22 is turned on, the output shaft of the motor 22 drives the bidirectional threaded rod 23 to rotate. When the bidirectional threaded rod 23 rotates, the bidirectional threaded rod 23 drives the two threaded blocks 24 to start moving toward the center of the bidirectional threaded rod 23. When the threaded block 24 moves, the threaded block 24 drives the side connecting plate 25 to start moving toward the center of the base 1. When the connecting plate 25 moves, the connecting plate 25 drives one end of the hinged rod 26 to move toward the center. When one end of the hinged rod 26 moves toward the center, the hinged rod 26 The other end starts to move toward the center of the base 1. When one end of the hinged rod 26 moves toward the center, the hinged rod 26 drives the vertical plate 27 to move toward the center. When the vertical plate 27 moves toward the center, the vertical plate 27 drives the telescopic plate 28 on the side to move toward the center. When the telescopic plate 28 moves toward the center, the telescopic plate 28 drives the elastic rod 29 on the side to move toward the center. When the elastic rod 29 moves toward the center, the elastic rod 29 drives the elastic clamping plate 210 to move toward the center. When the elastic clamping plate 210 moves toward the center, the elastic clamping plate 210 clamps the workpiece above the base 1. By using the characteristics of the elastic clamping plate 210, the shape of the elastic clamping plate 210 can be changed, so as to better achieve the effect of clamping the workpiece, so that it can adapt to workpieces of different shapes and sizes, thereby having a wider range of applicability, reducing the need to replace the fixture, and improving production efficiency. At the same time, when the connecting plate 25 moves toward the center, the connecting plate 25 drives the sliding rod 31 on the side to start moving toward the center. When the sliding rod 31 moves toward the center, the sliding rod 31 drives the reinforcing plate 32 on the side to start moving toward the center. When the reinforcing plate 32 moves toward the center, the reinforcing plate 32 clamps the workpiece above the base 1. When the reinforcing plate 32 is clamped, the reinforcing plate 32 is subjected to the squeezing force from the workpiece, and the reinforcing plate 32 begins to move outward. When the reinforcing plate 32 moves outward, the reinforcing plate 32 drives the sliding rod 31 on the side to also begin to move outward, so that the reinforcing plate 32 further reinforces the workpiece. At the same time, when the reinforcing plate 32 moves outward, the reinforcing plate 32 squeezes the compressed air bag 34 on the side. After the compressed air bag 34 is squeezed, the gas inside the compressed air bag 34 is ejected outward through the jet pipe 35, thereby performing an air blowing and cleaning operation on the workpiece above the base 1, thereby causing impurities on the surface of the workpiece to fall off, thereby improving the processing quality.
[0034] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0035] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A mechanical processing fixture that is easy to maintain and replace, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a support seat (11), the top of the support seat (11) is provided with a processing mechanism (12), and the side of the base (1) is provided with a clamping device (2); The clamping device (2) comprises a fixing plate (21), the side surface of the fixing plate (21) is fixedly connected to the side surface of the base (1), the side surface of the fixing plate (21) is fixedly connected to a motor (22), the output shaft of the motor (22) is fixedly connected to a bidirectional threaded rod (23), the circumferential surface of the bidirectional threaded rod (23) is threadedly connected to a threaded block (24), the side surface of the threaded block (24) is fixedly connected to a connecting plate (25), the side surface of the connecting plate (25) is hinged with a hinged rod (26), one end of the hinged rod (26) away from the connecting plate (25) is hinged with a vertical plate (27), the side surface of the vertical plate (27) is fixedly connected to a telescopic plate (28), the side surface of the telescopic plate (28) is fixedly connected to an elastic rod (29), and one end of the elastic rod (29) away from the telescopic plate (28) is fixedly connected to an elastic clamping plate (210), and a sliding groove (211) is provided on the top of the base (1).
2. A machining fixture that is easy to maintain and replace according to claim 1, characterized in that: The telescopic plate (28) is slidably connected to the inner wall of the slide groove (211) via the vertical plate (27), and the hinge rod (26) is fixedly connected to the telescopic plate (28) via the connecting plate (25).
3. A machining fixture that is easy to maintain and replace according to claim 2, characterized in that: Two elastic clamping plates (210) are provided in total and are symmetrical to each other along the vertical center axis of the base (1). The elastic clamping plates (210) are fixedly connected to the telescopic plates (28) via elastic rods (29).
4. A machining fixture that is easy to maintain and replace according to claim 3, characterized in that: A total of four hinged rods (26) are provided, and are arranged in groups of two. Each group of hinged rods (26) are symmetrical to each other along the vertical center axis of the base (1). The connecting plate (25) is threadedly connected to the bidirectional threaded rod (23) via a threaded block (24).
5. A machining fixture that is easy to maintain and replace according to claim 4, characterized in that: A reinforcing device (3) is provided on the side of the connecting plate (25), and the reinforcing device (3) comprises a sliding rod (31), one end of the sliding rod (31) penetrates through and is slidably connected to the side of the connecting plate (25), one end of the sliding rod (31) is fixedly connected to a reinforcing plate (32), a spring (33) is fixedly sleeved on the circumferential surface of the sliding rod (31), and one end of the spring (33) away from the reinforcing plate (32) is fixedly connected to the side of the connecting plate (25).
6. A machining fixture that is easy to maintain and replace according to claim 5, characterized in that: A compression air bag (34) is fixedly connected to the side of the connecting plate (25), and an injection pipe (35) is fixedly passed through the side of the compression air bag (34). A total of four injection pipes (35) are provided, and they are arranged in groups of two. Each group of injection pipes (35) is symmetrical to each other along the vertical center axis of the base (1).
7. A machining fixture that is easy to maintain and replace according to claim 6, characterized in that: The side surface of the compression airbag (34) is located on the displacement track of the reinforcement plate (32), one end of the sliding rod (31) is fixedly connected to an anti-slip block (36), and two groups of the reinforcement device (3) are provided, and are symmetrical to each other along the vertical center axis of the base (1).
Citation Information
Patent Citations
Machining clamp convenient to replace
CN211466095U
Cited By
Measurement and detection equipment for precision mold
CN119772810A
