Underground gas pipeline valve maintenance auxiliary device
By designing auxiliary devices for clamping, telescoping and rotating components, the problems of high weight and time-consuming and labor-consuming valves in underground gas pipeline valve maintenance are solved, and efficient valve installation and disassembly are achieved, improving maintenance efficiency.
Patent Information
- Application Number
- CN202420729061.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-04-10
AI Technical Summary
During the maintenance of existing underground gas pipeline valves, the valves are heavy, time-consuming and labor-intensive, and are not suitable for large-scale maintenance, which affects efficiency.
An maintenance auxiliary device including a clamping assembly, a telescopic assembly and a rotating assembly is designed. The clamping assembly is used to fix and move the valve, the telescopic assembly adjusts the height, the rotating assembly drives the valve to rotate, and the support assembly improves stability and reduces manpower handling.
It improves the efficiency and convenience of valve maintenance, reduces the labor intensity of staff, and is suitable for large-scale maintenance.
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Figure CN222222531U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of natural gas pipeline valve maintenance, in particular to an underground gas pipeline valve maintenance auxiliary device. Background Art
[0002] Underground gas pipeline valves are an important part of the gas transmission and distribution system. They are mainly used to control gas flow, adjust pressure, prevent leakage and protect equipment. When valves are used for a long time, gas leakage is prone to occur, which requires valve inspection and replacement.
[0003] At present, the weight of the valve is usually 80-140Kg, and it is installed underground. When inspecting and replacing the valve, multiple workers are required to cooperate to lift both ends of the valve and carry it to the gas pipeline. During the valve installation process, the workers need to lift the valve throughout the process and keep the valve stable. The valve replacement process is time-consuming and labor-intensive, very inconvenient, and not suitable for large-scale valve maintenance, which affects the efficiency of underground gas pipeline valve maintenance. Utility Model Content
[0004] In order to overcome the deficiencies of the prior art, the purpose of the utility model is to provide an underground gas pipeline valve maintenance auxiliary device to improve the maintenance efficiency of the underground gas pipeline valve.
[0005] The technical solution adopted by the utility model is:
[0006] An underground gas pipeline valve maintenance auxiliary device comprises a clamping assembly, a telescopic assembly arranged at the bottom of the clamping assembly, a rotating assembly and a supporting assembly, wherein the clamping assembly is used to clamp and fix the valve, the telescopic assembly is used to adjust the height of the clamping assembly, the telescopic assembly comprises an electric telescopic rod, one end of the electric telescopic rod is connected to the clamping assembly, and the other end is connected to the rotating assembly, the rotating assembly drives the clamping assembly to rotate away from or close to the gas pipeline through the electric telescopic rod, and the rotating assembly is arranged on the supporting assembly.
[0007] When the valve needs to be replaced, the old valve is clamped by the clamping assembly, and the rotating assembly drives the old valve to rotate away from the gas pipeline. The new valve is then clamped by the clamping assembly, and the rotating assembly drives the new valve to rotate in the direction close to the gas pipeline. When the new valve moves to the vicinity of the valve pipeline, the height of the new valve is adjusted by the telescopic assembly, which is convenient for the staff to disassemble the old valve and install the new valve. The supporting assembly improves the stability of the valve movement. The device does not require a large number of staff to carry the valve, thereby improving the maintenance efficiency of underground gas pipeline valves.
[0008] Optionally, the clamping assembly is provided in two groups, the valve includes a first valve and a second valve, one group of the clamping assemblies is used to clamp the first valve, and the other group of the clamping assemblies is used to clamp the second valve.
[0009] The first valve is an old valve, and the second valve is a new valve. Two sets of clamping components clamp the first valve and the second valve respectively. While the first valve is being disassembled, the second valve moves toward the position to be installed, which increases the speed of valve disassembly and assembly, and further improves the maintenance efficiency of underground gas pipeline valves.
[0010] Optionally, the clamping assembly includes a support plate and clamping plates arranged on the top of both sides of the support plate in the length direction of the support plate, a torsion spring is arranged between the clamping plate and the support plate, the two clamping plates are elastically connected to the support plate through the torsion spring, the valve abuts against the top of the support plate and the opposite sides of the two clamping plates, and the two clamping plates and the support plate clamp the valve.
[0011] Optionally, the rotating assembly includes a rotating drive member and a rotating shaft, the rotating drive member is arranged on the supporting assembly, one end of the rotating shaft is connected to the driving end of the rotating drive member, and the other end of the rotating shaft is extended along the length direction of the supporting plate, the rotating drive member drives the rotating shaft to rotate along the axial direction of the rotating shaft, and the two rotating shafts are arranged at intervals along the width direction of the supporting plate.
[0012] Optionally, a plurality of electric telescopic rods are provided, one end of the electric telescopic rod is connected to the bottom of the support plate, the other end of the electric telescopic rod is connected to the rotating shaft, and the plurality of electric telescopic rods are arranged along the length direction of the rotating shaft.
[0013] Optionally, the support assembly includes support steel and a plurality of support blocks, the rotary drive member is disposed on the top of the support steel, the top side of the support block is rotatably connected to the support steel, and the bottom side of the support block abuts against the ground.
[0014] Optionally, the two support steels are arranged along the length direction of the support plate, the rotating shaft is arranged between the two support steels, and one end of the rotating shaft away from the rotating driving member is rotatably connected to the other support steel.
[0015] The two supporting members are connected by two rotating shafts, which facilitates the positioning of the second valve and further improves the maintenance efficiency of the device.
[0016] Optionally, the bottom of the support steel is provided with universal wheels.
[0017] The device is easy to move, the applicability of the device is improved, and the maintenance efficiency of underground gas pipeline valves is further improved.
[0018] The beneficial effects of the utility model are:
[0019] The present application clamps the first valve and the second valve respectively through two groups of clamping assemblies, and the two groups of rotating assemblies respectively drive the first valve and the second valve to rotate in the same direction, so that the staff can disassemble and assemble the valves easily. The telescopic assembly adjusts the relative height between the valve and the gas pipeline, so that the staff can install the valves easily. The two groups of supporting assemblies are connected through two rotating shafts, so as to further improve the convenience of disassembling and assembling the first valve and the second valve. The supporting assembly improves the stability of the device and facilitates the movement and positioning of the device. The device improves the maintenance efficiency of underground gas pipeline valves. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 It is a structural schematic diagram of the clamping assembly of the utility model;
[0022] Figure 3 This is a schematic diagram of the structure of the support assembly of the utility model;
[0023] Figure 4 It is a structural schematic diagram of the telescopic component of the utility model.
[0024] The numbers and names in the figure correspond to each other as follows: 1. Clamping assembly; 11. Support plate; 111. Through groove; 12. Clamping plate; 121. Anti-slip groove; 122. Bump; 123. Connecting rod; 2. Electric telescopic rod; 3. Rotating assembly; 31. Rotating drive member; 32. Rotating shaft; 33. Positioning block; 34. Positioning rod; 4. Support assembly; 41. Support steel; 42. Support block; 43. Universal wheel; 5. Control box. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-4 , the utility model provides a technical solution:
[0027] An auxiliary device for replacing underground gas pipeline valves comprises a clamping assembly 1, a telescopic assembly arranged at the bottom of the clamping assembly 1, a rotating assembly 3 and a supporting assembly 4, wherein the clamping assembly 1 is used to clamp and fix the valve, the telescopic assembly is used to adjust the height of the clamping assembly 1, the rotating assembly 3 drives the clamping assembly 1 to rotate away from or close to the gas pipeline through the telescopic assembly, the rotating assembly 3 is arranged on the supporting assembly 4, the clamping assembly 1 is provided with two groups, the valves comprise a first valve and a second valve, wherein the first valve is an old valve to be replaced, and the second valve is a new valve to be replaced, wherein one group of the clamping assemblies 1 is used to clamp the first valve, and the rotating assembly 3 drives the first valve to rotate away from the gas pipeline; the other group of the clamping assemblies 1 is used to clamp the second valve, and the rotating assembly 3 drives the second valve to rotate close to the gas pipeline, and the relative height of the valve and the gas pipeline is adjusted by the telescopic assembly, so that the staff can disassemble and assemble the valve conveniently.
[0028] The clamping assembly 1 includes a support plate 11 and clamping plates 12 arranged on both sides of the support plate 11 in the length direction. Through grooves 111 adapted to the clamping plate 12 are opened on both sides of the support plate 11 in the length direction. The openings of the two through grooves 111 are opened in directions away from each other along the width direction of the support plate 11. A protrusion 122 is fixedly connected to the bottom of the clamping plate 12. The protrusion 122 is arranged along the length direction of the support plate 11. The bottom side of the clamping plate 12 abuts against the top side of the support plate 11. A gap is arranged between the protrusion 122 and the bottom of the through groove 111. Connecting rods 123 are respectively arranged between the two ends of the protrusion 122 in the length direction and the side walls of the through groove 111. The connecting rod 123 is arranged along the length direction of the support plate 11. It is configured that one end of the connecting rod 123 is fixedly connected to the protrusion 122, and the other end is inserted into the supporting plate 11 and rotatably connected to the supporting plate 11. A torsion spring is sleeved on the outer periphery of the connecting rod 123, and the two ends of the torsion spring are respectively fixedly connected to the protrusion 122 and the inner wall of the through groove 111. When it is necessary to clamp the valve, the two clamping plates 12 are rotated in directions away from each other, and then the valve is placed between the two clamping plates 12, the valve abuts against the top surface of the supporting plate 11, and the rebound of the torsion spring drives the two clamping plates 12 to clamp the valve; anti-slip grooves 121 are provided on the tops of the two opposite side walls of the two clamping plates 12 to increase the friction between the valve and the clamping plate 12, and the valve abuts against the top of the supporting plate 11 and the two opposite sides of the two clamping plates 12.
[0029] The support assembly 4 includes a support steel 41 and a plurality of support blocks 42. The support steel 41 is configured as a U-shaped steel with an opening downward. A plurality of universal wheels 43 are evenly spaced at the bottom of the support steel 41 along the length direction of the support steel 41 to assist the support steel 41 in moving. In the present embodiment, two support blocks 42 are provided. The two support blocks 42 are respectively arranged at the two ends in the length direction of the support steel 41. The top side of the support block 42 is rotatably connected to the bottom of the groove of the U-shaped steel. The rotation axis of the support block 42 is arranged along the width direction of the support steel 41. The bottom side of the support block 42 abuts against the ground. When the support steel 41 stops moving, the support block 42 is rotated to make the support block 42 abut against the ground to position the support steel 41. The two groups of support steels 41 are spaced apart along the width direction of the support steel 41, and the two clamping plates 12 are spaced apart along the length direction of the support steel 41. The top side of the support steel 41 is detachably connected to a control box 5 by bolts, and a control system is arranged on the control box 5.
[0030] The rotating component 3 includes a rotating drive member 31 and a rotating shaft 32. The rotating drive member 31 is arranged at one end in the length direction of the supporting steel 41. The rotating drive member 31 is electrically connected to the control system. In this embodiment, the rotating drive member 31 is a rotating motor. The rotating shaft 32 is arranged along the width direction of the supporting steel 41. The fixed end of the rotating drive member 31 is detachably connected to the top side of the supporting steel 41 by bolts. The driving end of the rotating component 3 passes through the control box 5 and is connected to one end of the rotating shaft 32 through a gear set. The other end of the rotating shaft 32 is rotatably connected to the control box 5 on another supporting steel 41 through a bearing.
[0031] The telescopic assembly includes multiple electric telescopic rods 2, which are evenly spaced along the length direction of the rotating shaft 32. In this embodiment, two electric telescopic rods 2 are provided, and the electric telescopic rods 2 are electrically connected to the control system along the electric telescopic rods 2. One end of the electric telescopic rod 2 is fixedly connected to the bottom of the support plate 11, and the other end of the electric telescopic rod 2 is connected to the rotating shaft 32.
[0032] Two positioning blocks 33 are provided at intervals on the outer circumference of the rotating shaft 32 along the length direction of the rotating shaft 32, and the positioning blocks 33 are fixedly connected to the rotating shaft 32. Positioning rods 34 are fixedly connected to the two sides of the positioning blocks 33 along the length direction of the rotating shaft 32, and one end of the electric telescopic rod 2 away from the support plate 11 is arranged between the two positioning blocks 33 and fixedly connected to the two positioning rods 34.
[0033] Finally, it should be noted that the above description is only a preferred example of the present utility model and is not intended to limit the present utility model. Although the present utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions described in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.
Claims
1. An underground gas pipeline valve maintenance auxiliary device, characterized in that: The invention comprises a clamping assembly (1), a telescopic assembly arranged at the bottom of the clamping assembly (1), a rotating assembly (3) and a supporting assembly (4); the clamping assembly (1) is used to clamp and fix the valve; the telescopic assembly is used to adjust the height of the clamping assembly (1); the telescopic assembly comprises an electric telescopic rod (2); one end of the electric telescopic rod (2) is connected to the clamping assembly (1) and the other end is connected to the rotating assembly (3); the rotating assembly (3) drives the clamping assembly (1) to rotate away from or close to the gas pipeline through the electric telescopic rod (2); and the rotating assembly (3) is arranged on the supporting assembly (4).
2. The underground gas pipeline valve maintenance auxiliary device according to claim 1 is characterized in that: The clamping assembly (1) is provided in two groups, and the valve comprises a first valve and a second valve, wherein one group of the clamping assembly (1) is used for clamping the first valve, and the other group of the clamping assembly (1) is used for clamping the second valve.
3. The underground gas pipeline valve maintenance auxiliary device according to claim 2 is characterized in that: The clamping assembly (1) comprises a support plate (11) and clamping plates (12) arranged at the top of both sides of the support plate (11) in the length direction, a torsion spring is arranged between the clamping plate (12) and the support plate (11), the two clamping plates (12) are elastically connected to the support plate (11) via the torsion spring, the valve abuts against the top of the support plate (11) and the two opposite sides of the two clamping plates (12), and the two clamping plates (12) and the support plate (11) clamp the valve.
4. The underground gas pipeline valve maintenance auxiliary device according to claim 3 is characterized in that: The rotating assembly (3) comprises a rotating drive member (31) and a rotating shaft (32); the rotating drive member (31) is arranged on the supporting assembly (4); one end of the rotating shaft (32) is connected to the driving end of the rotating drive member (31); the other end of the rotating shaft (32) is extended along the length direction of the supporting plate (11); the rotating drive member (31) drives the rotating shaft (32) to rotate along the axial direction of the rotating shaft (32); and the two rotating shafts (32) are arranged at intervals along the width direction of the supporting plate (11).
5. The underground gas pipeline valve maintenance auxiliary device according to claim 4 is characterized in that: A plurality of the electric telescopic rods (2) are provided, one end of the electric telescopic rod (2) is connected to the bottom of the support plate (11), the other end of the electric telescopic rod (2) is connected to the rotating shaft (32), and the plurality of the electric telescopic rods (2) are arranged along the length direction of the rotating shaft (32).
6. The underground gas pipeline valve maintenance auxiliary device according to claim 4 is characterized in that: The support assembly (4) comprises a support steel (41) and a plurality of support blocks (42); the rotary drive member (31) is arranged on the top of the support steel (41); the top side of the support block (42) is rotatably connected to the support steel (41); and the bottom side of the support block (42) is in contact with the ground.
7. The underground gas pipeline valve maintenance auxiliary device according to claim 6 is characterized in that: The two support steels (41) are arranged along the length direction of the support plate (11), the rotating shaft (32) is arranged between the two support steels (41), and one end of the rotating shaft (32) away from the rotating driving member (31) is rotatably connected to the other support steel (41).
8. The underground gas pipeline valve maintenance auxiliary device according to claim 6 is characterized in that: The bottom of the support steel (41) is provided with a universal wheel (43).
