Sleeper steel mould tool structure
The sleeper steel mold tooling structure addresses the inefficiencies of repeated clamping by incorporating a rotating platform and anti-slip mechanism, ensuring precise positioning and efficient debris collection, thus improving processing efficiency and environmental cleanliness.
Patent Information
- Application Number
- CN202421029115.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-05-13
AI Technical Summary
Existing sleeper steel mold fixing structures require repeated clamping and loosening, which is cumbersome, time-consuming, and affects positioning accuracy, thereby impacting product quality during multi-step processing.
A sleeper steel mold tooling structure with a rotating platform and anti-slip mechanism, featuring a rotating rod driven by a motor, vertical plates with bidirectional screws, and anti-slip rods, allowing seamless repositioning and clamping without manual rearrangement, along with debris collection through through holes and a storage groove.
Enhances processing efficiency by enabling continuous processing of different mold parts without repositioning, maintains positioning accuracy, and improves environmental cleanliness by collecting debris efficiently.
Smart Images

Figure CN222222548U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of light rail steel moulds, in particular to a sleeper steel mould tooling structure. Background Art
[0002] The sleeper steel mold is a mold specially used for manufacturing sleepers. Its design and construction must meet high-precision standards. In order to ensure the stability and accurate positioning of the sleeper steel mold during production, it needs to be fixed using a specific tooling structure.
[0003] In the prior art, two relatively movable clamping plates are generally used to clamp and fix the sleeper steel mold. However, when different parts of the sleeper steel mold need to be processed during production, since the steel mold has been fixed by the clamping plates and cannot be rotated or adjusted, the staff must first release the clamping, reposition the steel mold, and then clamp it again for the next step of processing. This process is not only cumbersome and time-consuming, but also in the repeated clamping and loosening process, it may also affect the positioning accuracy of the steel mold, thereby affecting the product quality. Utility Model Content
[0004] The purpose of the utility model is to solve the problem in the prior art that when different parts of a sleeper steel mold need to be processed during production, the steel mold has been fixed by a clamp and cannot be rotated or adjusted in position. The staff must first release the clamp, re-place the steel mold, and then clamp it again for the next step of processing. This process is not only cumbersome and time-consuming, but also the repeated clamping and loosening process may also affect the positioning accuracy of the steel mold, thereby affecting the product quality. A sleeper steel mold tooling structure is proposed.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A sleeper steel mold tooling structure, comprising a main seat with four legs fixedly connected at the bottom, a loading platform arranged above the main seat, a through opening on one side wall of the main seat, an opening and closing door movably connected in the through opening through a hinge, and a storage slot arranged on the top of the main seat;
[0007] The main seat is provided with a rotating structure for driving the loading platform to rotate, and the loading platform is provided with a fixing structure for fixing the sleeper steel mold.
[0008] Preferably, the rotating structure includes a rotating rod connected to the storage slot by rotation, a motor for driving the rotating rod to rotate is fixedly connected to the bottom of the main seat, and the top of the rotating rod is fixedly connected to the bottom of the loading platform.
[0009] Preferably, the fixed structure includes two pairs of vertical plates fixedly connected to the top of the loading platform, wherein one pair of the vertical plates are rotatably connected with a bidirectional screw, and the other pair of the vertical plates are fixedly connected with a limiting rod, a pair of movable plates are threadedly connected to the bidirectional screw, the movable plates and the limiting rods are slidably connected, two motors for driving the bidirectional screws to rotate are fixedly connected to the vertical plates, and a splint is fixedly installed on the movable plates.
[0010] Preferably, the two clamping plates are fixedly connected with anti-slip rods on the back sides thereof, and the anti-slip rods slide horizontally through the movable plate, and the anti-slip rods are threadedly connected with anti-slip rings.
[0011] Preferably, the loading platform is provided with a plurality of through holes for facilitating the falling of impurities and debris.
[0012] Preferably, the movable plate is provided with a through hole for the anti-slip rod to slide through, and a handle is fixedly connected to the front of the opening and closing door.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] 1. The utility model sets a rotating structure, and the rotating rod is rotatably connected in the storage slot. The motor used to drive the rotating rod to rotate is fixedly connected to the bottom of the main seat, and the bottom of the loading platform and the top of the rotating rod are fixedly connected. The loading platform rotates under the action of the motor, thereby realizing the rotation of the sleeper steel mold on the loading platform, which is convenient for the staff to process different parts of the sleeper steel mold without rearranging the steel mold, saving production and processing time, and thus improving the processing efficiency.
[0015] 2. The utility model arranges an anti-slip rod, an anti-slip ring and a storage groove. The anti-slip rod is fixedly connected to the back sides of two clamping plates. The anti-slip ring and the anti-slip rod are threadedly connected. The storage groove for collecting dust and debris is opened on the top of the main seat. The coordinated use of the anti-slip ring and the anti-slip rod makes it convenient for the staff to replace the corresponding clamping plates according to the actual different sizes and shapes of the sleeper steel molds. At the same time, the debris and impurities generated during the processing of the sleeper steel mold fall into the storage groove through the through holes and are uniformly collected by the external dust suction device through the through opening, making the working environment more environmentally friendly. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the overall structure of a sleeper steel mold tooling structure proposed by the utility model;
[0017] Figure 2 It is a structural schematic diagram of a motor 1 in a sleeper steel mold tooling structure proposed by the utility model;
[0018] Figure 3 The utility model provides a separation diagram of an anti-slip ring relative to an anti-slip rod in a sleeper steel mold tooling structure.
[0019] In the figure: 1. main seat; 2. loading platform; 3. opening; 4. opening and closing door; 5. storage slot; 6. rotating rod; 7. motor 1; 8. vertical plate; 9. bidirectional screw; 10. motor 2; 11. moving plate; 12. limiting rod; 13. clamping plate; 14. through hole; 15. anti-slip ring; 16. anti-slip rod; 17. handle. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0021] Reference Figure 1-Figure 3 A rail sleeper steel mold tooling structure comprises a main seat 1 with four legs fixedly connected to the bottom, a loading platform 2 is arranged above the main seat 1, a through opening 3 is opened on one side wall of the main seat 1, an opening and closing door 4 is movably connected to the through opening 3 through a hinge, and a storage slot 5 is opened on the top of the main seat 1; the four legs ensure the stability of the device as a whole when in use; the through opening 3 is convenient for the staff to uniformly collect debris and impurities.
[0022] The main seat 1 is provided with a rotating structure for driving the loading platform 2 to rotate, and the loading platform 2 is provided with a fixing structure for fixing the sleeper steel mold.
[0023] The rotating structure includes a rotating rod 6 connected to the storage tank 5 by rotation, a motor 7 for driving the rotating rod 6 to rotate is fixedly connected to the bottom of the main seat 1, and the top of the rotating rod 6 is fixedly connected to the bottom of the loading platform 2. Under the action of the motor 7, the loading platform 2 rotates, thereby realizing the rotation of the sleeper steel mold on the loading platform 2.
[0024] The fixed structure includes two pairs of vertical plates 8 fixedly connected to the top of the loading platform 2, one pair of vertical plates 8 is rotatably connected with a bidirectional screw 9, the other pair of vertical plates 8 is fixedly connected with a limiting rod 12, a pair of moving plates 11 are threadedly connected to the bidirectional screw 9, the moving plates 11 and the limiting rod 12 are slidably connected, a motor 10 for driving the bidirectional screw 9 to rotate is fixedly connected to the vertical plates 8, and a clamping plate 13 is fixedly installed on the moving plates 11. The function of the limiting rod 12 is to ensure that the moving plates 11 move stably along the axial direction of the bidirectional screw 9, thereby ensuring the stable fixed clamping of the sleeper steel mold.
[0025] The two clamping plates 13 are fixedly connected to the back side with anti-drop rods 16, and the anti-drop rods 16 slide horizontally through the movable plate 11, and the anti-drop rings 15 are threadedly connected to the anti-drop rods 16. The anti-drop rings 15 and the anti-drop rods 16 are arranged to facilitate the staff to replace the corresponding clamping plates 13 according to the actual different sizes and shapes of the sleeper steel molds.
[0026] The stage 2 is provided with a plurality of through holes 14 for the purpose of allowing impurities and debris to fall through.
[0027] The movable plate 11 is provided with a through hole for the anti-drop rod 16 to slide through, and a handle 17 is fixedly connected to the front of the opening and closing door 4.
[0028] The functional principle of the utility model can be explained through the following operation modes:
[0029] When using the device, first, place the sleeper steel mold in the middle of the top of the loading platform 2;
[0030] Start the second motor 10, the second motor 10 drives the bidirectional screw 9 to rotate, the bidirectional screw 9 drives the two moving plates 11 to move relative to each other, the moving plates 11 drive the clamping plates 13 to move relative to each other, and the two clamping plates 13 clamp the fixed sleeper steel mold after the relative movement;
[0031] When processing the sleeper steel mold, the motor 7 can be started, the motor 7 drives the rotating rod 6 to rotate, the rotating rod 6 drives the loading platform 2 to rotate, and the loading platform 2 drives the sleeper steel mold thereon to rotate, so that the staff can process different positions of the sleeper steel mold;
[0032] When the sleeper steel mold is processed, the debris and impurities generated during the processing of the sleeper steel mold fall into the storage tank 5 through the through hole 14, and the opening and closing door 4 is opened to collect the impurities and debris in the storage tank 5 through an external dust suction device.
[0033] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A sleeper steel mold tooling structure, comprising a main seat (1) with four legs fixedly connected to the bottom, characterized in that: A loading platform (2) is arranged above the main seat (1), a through opening (3) is provided on one side wall of the main seat (1), an opening and closing door (4) is movably connected to the through opening (3) via a hinge, and a storage slot (5) is provided on the top of the main seat (1); The main seat (1) is provided with a rotating structure for driving the loading platform (2) to rotate, and the loading platform (2) is provided with a fixing structure for fixing the sleeper steel mold.
2. A sleeper steel mold tooling structure according to claim 1, characterized in that: The rotating structure comprises a rotating rod (6) connected to the storage tank (5) by rotation, a motor (7) for driving the rotating rod (6) to rotate is fixedly connected to the bottom of the main seat (1), and the top of the rotating rod (6) is fixedly connected to the bottom of the loading platform (2).
3. The sleeper steel mold tooling structure according to claim 1 is characterized in that: The fixed structure comprises two pairs of vertical plates (8) fixedly connected to the top of the loading platform (2), one pair of the vertical plates (8) is rotatably connected with a bidirectional screw rod (9), and the other pair of the vertical plates (8) is fixedly connected with a limiting rod (12), a pair of movable plates (11) are threadedly connected to the bidirectional screw rod (9), the movable plates (11) and the limiting rod (12) are slidably connected, a motor (10) for driving the bidirectional screw rod (9) to rotate is fixedly connected to the vertical plates (8), and a clamping plate (13) is fixedly installed on the movable plate (11).
4. A sleeper steel mold tooling structure according to claim 3, characterized in that: The two clamping plates (13) are fixedly connected with anti-slip rods (16) on their opposite sides, and the anti-slip rods (16) slide horizontally through the movable plate (11), and the anti-slip rods (16) are threadedly connected with anti-slip rings (15).
5. The sleeper steel mold tooling structure according to claim 1, characterized in that: The loading platform (2) is provided with a plurality of through holes (14) for facilitating the falling of impurities and debris.
6. The sleeper steel mold tooling structure according to claim 4, characterized in that: The movable plate (11) is provided with a through hole for the anti-drop rod (16) to slide through, and a handle (17) is fixedly connected to the front of the opening and closing door (4).
