Ceramic welding backing compression molding device

Abstract

The utility model relates to the technical field of ceramic welding backing, in particular to a ceramic welding backing compression molding device. The device comprises a supporting structure, a conveying belt is arranged on the supporting structure, a discharging structure and an automatic control structure connected with the discharging structure are arranged above the conveying belt, a hydraulic machine is arranged in front of the automatic discharging structure, and an automatic dust removal structure is arranged in front of the hydraulic machine; the die is automatically conveyed through the conveying belt, materials can be automatically discharged into the die through the automatic control structure and the discharging structure, the materials are pressed through the hydraulic machine, and use is easy and convenient. An automatic dust removal structure is arranged, and redundant dust in air and on the conveying belt after pressing is completed can be automatically removed; the pressing base can bear pressure generated in the pressing process, and the conveying belt is prevented from being damaged.

Description

Technical Field

[0001] The utility model relates to the technical field of ceramic welding pads, in particular to a ceramic welding pad pressing and forming device. Background Art

[0002] Ceramic backing pad is a key auxiliary tool used in the welding process. It is made of ceramic material and has a series of excellent characteristics and functions, designed to provide stable support and protection to ensure the quality and shape accuracy of the welded joint. First of all, the ceramic material has high high temperature resistance and can withstand the high temperature and thermal shock during the welding process without deformation or melting, thereby maintaining the accurate shape of the welded joint. Then the ceramic backing pad has excellent pressure resistance and can withstand the pressure applied during the welding process. It provides uniform support and stability, maintains the balance and alignment of the welded joint, and prevents welding defects and deformation caused by uneven pressure. Ceramic material has good thermal conductivity and can effectively conduct the heat generated during the welding process. This helps to improve welding efficiency, evenly distribute heat, and reduce thermal deformation of welded joints and the risk of welding defects.

[0003] During the production process, the ceramic liner needs to be pressed, and during the pressing process, manual loading is required, which is inconvenient to use and has low production efficiency. Moreover, since the production raw material is ceramic powder, a large amount of dust will be generated during the production process, threatening the health and safety of production operators. Utility Model Content

[0004] The purpose of the utility model is to provide a ceramic welding pad pressing and forming device with a reasonable design to solve the defects and shortcomings of the prior art.

[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: it includes a supporting structure, a conveyor belt is arranged on the supporting structure, a feeding structure and an automatic control structure connected to the feeding structure are arranged above the conveyor belt, a hydraulic press is arranged in front of the automatic feeding structure, and an automatic dust removal structure is arranged in front of the hydraulic press.

[0006] Preferably, the material unloading structure includes support column one, support column two and support column three which are symmetrically installed on the support structure respectively, and the support column one, support column two and support column three are provided with unloading hoppers on the top, and unloading plates are provided at the bottom of the unloading hoppers, and holes corresponding to the shape inside the mold are opened in the unloading plate; support column one and support column two are provided with sliding bottom plates, and sliding bottom plates are provided with sliding rails, and a unloading control plate is slidably provided on the sliding rails; an electric push rod is provided on the sliding bottom plate, and the telescopic end of the electric push rod is connected to the unloading control plate.

[0007] Preferably, the automatic control structure includes a photoelectric sensor switch 1 arranged on the inner side of the second support column, a photoelectric sensor switch 2 is arranged on the inner side of the third support column, the photoelectric sensor switch 1 is electrically connected to the electric push rod, and the photoelectric sensor switch 2 is electrically connected to the electric push rod.

[0008] Preferably, the automatic dust removal structure includes an exhaust fan arranged under the conveyor belt, the exhaust end of the exhaust fan is connected to an exhaust pipe, the other end of the exhaust pipe is connected to a symmetrical dust suction pipe through a connecting head, and the other ends of the dust suction pipe are respectively arranged on both sides of the conveyor belt; the air outlet end of the exhaust fan is connected to a filter box, a filter structure is provided in the filter box, and an air outlet duct is provided on the other side of the filter box.

[0009] Preferably, the hydraulic press side support is arranged in the gap between the conveyor belt and the supporting structure, and a pressing base is provided on the hydraulic press side support, the pressing base is located between the upper and lower layers of the conveyor belt, and a gap is left between the pressing base and the upper conveyor belt.

[0010] Preferably, the pressing base is made of stainless steel.

[0011] After adopting the above structure, the beneficial effects of the utility model are:

[0012] The mold is automatically transported by a conveyor belt, and the automatic control structure and the material feeding structure can automatically feed the material into the mold and press it through a hydraulic press. It is simple and convenient to use.

[0013] It is equipped with an automatic dust removal structure, which can automatically remove excess dust in the air and on the conveyor belt after pressing is completed.

[0014] The pressing base can bear the pressure generated during the pressing process to prevent the conveyor belt from being damaged. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is the left side structural diagram of the utility model;

[0016] Figure 2 It is the right side structural diagram of the utility model;

[0017] Figure 3 It is a schematic diagram of the material feeding structure and automatic control structure of the utility model;

[0018] Figure 4 This is a connection structure diagram of the blanking plate and the blanking control plate in the utility model;

[0019] Figure 5 It is a schematic diagram of the installation position of the hydraulic press and the pressing base in the utility model.

[0020] Description of reference numerals:

[0021] 1. Support structure; 2. Conveyor belt; 3. Support column 1; 4. Support column 2; 5. Support column 3; 6. Unloading hopper; 7. Hydraulic press; 8. Pressing base; 9. Exhaust fan; 10. Dust suction pipe; 11. Exhaust pipe; 12. Filter box; 13. Air outlet duct; 14. Mold; 15. Sliding bottom plate; 16. Slide rail; 17. Unloading control panel; 18. Electric push rod; 19. Unloading plate; 20. Photoelectric sensor switch 1; 21. Photoelectric sensor switch 2. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-Figure 5 As shown, it comprises a supporting structure 1, a conveyor belt 2 is arranged on the supporting structure 1, a material unloading structure and an automatic control structure connected to the material unloading structure are arranged above the conveyor belt 2, a hydraulic press 7 is arranged in front of the automatic unloading structure, and an automatic dust removal structure is arranged in front of the hydraulic press 7.

[0024] See also Figure 1-Figure 5 As shown, the material discharge structure includes support column 1 3, support column 2 4 and support column 3 5 which are symmetrically installed on the support structure 1 respectively, and a discharge hopper 6 is provided on the top of the support column 1 3, support column 2 4 and support column 3 5, and a discharge plate 19 is provided at the bottom of the discharge hopper 6, and a hole corresponding to the shape inside the mold 14 is opened in the discharge plate 19; a sliding bottom plate 15 is provided on the support column 1 3 and support column 2 4, a slide rail 16 is provided on the sliding bottom plate 15, and a discharge control plate 17 is slidably provided on the slide rail 16; an electric push rod 18 is provided on the sliding bottom plate 15, and the telescopic end of the electric push rod 18 is connected to the discharge control plate 17.

[0025] As an optimization solution of the utility model, the position of the unloading control plate 17 is controlled by the electric push rod 18, and it is pulled outward or pushed back along the slide rail 16, so that the material can fall from the unloading hopper 6 through the holes of the unloading plate 19, and then enter the mold 14 to complete the unloading process.

[0026] See also Figure 1-Figure 4 As shown, the automatic control structure includes a photoelectric sensor switch 1 20 arranged on the inner side of the second support column 4, and a photoelectric sensor switch 2 21 is arranged on the inner side of the third support column 5. The photoelectric sensor switch 1 20 is electrically connected to the electric push rod 18, and the photoelectric sensor switch 2 21 is electrically connected to the electric push rod 18.

[0027] As an optimization solution of the utility model, the position of the mold 14 is monitored by using a photoelectric sensing switch 1 20 and a photoelectric sensing switch 2 21. When the mold 14 reaches the photoelectric sensing switch 1 20, the unloading structure is triggered to cause the material to fall into the mold 14. Then, when the mold 14 moves to the photoelectric sensing switch 2 21, it indicates that the unloading is completed, and the unloading structure is closed to stop unloading.

[0028] See also Figure 1-Figure 4 As shown, the automatic dust removal structure includes an exhaust fan 9 arranged under the conveyor belt 2, the exhaust end of the exhaust fan 9 is connected to an exhaust pipe 11, the other end of the exhaust pipe 11 is connected to a symmetrical dust suction pipe 10 through a connector, and the other ends of the dust suction pipe 10 are respectively arranged on both sides of the conveyor belt 2; the air outlet end of the exhaust fan 9 is connected to a filter box 12, a filter structure is provided in the filter box 12, and an air outlet duct 13 is provided on the other side of the filter box 12.

[0029] As an optimization scheme of the utility model, an exhaust fan 9 is used to create negative pressure, which is transmitted to the conveyor belt 2 through the exhaust pipe 11 and the dust suction pipe 10 to extract air, driving the air mixed with dust to enter, and then sent to the filter box 12 for filtration. After the dust is filtered out, the clean air is sent out from the outlet duct 13.

[0030] See also Figure 1-Figure 5 As shown, the side support of the hydraulic press 7 is arranged in the gap between the conveyor belt 2 and the supporting structure 1, and a pressing base 8 is arranged on the side support of the hydraulic press 7, and the pressing base 8 is located between the upper and lower layers of the conveyor belt 2, and a gap is left between the pressing base 8 and the upper conveyor belt 2;

[0031] The pressing base 8 is made of stainless steel.

[0032] As an optimization solution of the utility model, the conveyor belt 2 is pressed by the hydraulic press 7, and a gap is maintained between the conveyor belt 2 and the pressing base 8 during the conveying process to prevent resistance to the conveyor belt 2 and prevent wear.

[0033] The use process of this utility model:

[0034] First, the equipment is started, and the conveyor belt 2 starts to run, and then the mold 14 is placed on the conveyor belt 2. As the mold 14 moves forward, the mold 14 first triggers the photoelectric sensor switch 1 20, driving the unloading structure to start working, and then after the unloading is completed, the mold 14 just triggers the photoelectric sensor switch 2 21, closes the unloading structure, and stops unloading; then the mold 14 continues to move forward, and when it reaches under the hydraulic press 7, the hydraulic press 7 starts and applies downward pressure to press. At the same time, the automatic dust removal system filters the excess dust during the pressing process and the dust flying out during the unloading process, and stores the dust in the filter box 12, which can then be taken out and recycled by opening the filter box 12.

[0035] It should be understood that the above specific embodiments of the present invention are only used to illustrate or explain the principles of the present invention, and do not constitute a limitation on the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. In addition, the claims attached to the present invention are intended to cover all changes and modifications that fall within the scope and boundaries of the attached claims, or the equivalent forms of such scope and boundaries.

Claims

1. A ceramic welding backing press-forming device, comprising a support structure (1), a conveyor belt (2) being arranged on the support structure (1), characterized in that: A material discharge structure and an automatic control structure connected to the material discharge structure are provided above the conveyor belt (2); a hydraulic press (7) is provided in front of the automatic material discharge structure; and an automatic dust removal structure is provided in front of the hydraulic press (7); The material discharge structure comprises a support column 1 (3), a support column 2 (4) and a support column 3 (5) which are symmetrically mounted on the support structure (1) respectively; a material discharge hopper (6) is provided on the top of the support column 1 (3), the support column 2 (4) and the support column 3 (5); a material discharge hopper (6) is provided on the bottom of the material discharge hopper (6); a material discharge plate (19) is provided in the material discharge plate (19); a hole corresponding to the shape of the inside of the mold (14) is opened; a sliding bottom plate (15) is provided on the support column 1 (3) and the support column 2 (4); a sliding rail (16) is provided on the sliding bottom plate (15); a material discharge control plate (17) is slidably provided on the sliding rail (16); an electric push rod (18) is provided on the sliding bottom plate (15); the telescopic end of the electric push rod (18) is connected to the material discharge control plate (17); The automatic control structure comprises a photoelectric sensor switch 1 (20) arranged on the inner side of the second support column (4), a photoelectric sensor switch 2 (21) is arranged on the inner side of the third support column (5), the photoelectric sensor switch 1 (20) is electrically connected to the electric push rod (18), and the photoelectric sensor switch 2 (21) is electrically connected to the electric push rod (18); The automatic dust removal structure comprises an exhaust fan (9) arranged below the conveyor belt (2); the exhaust end of the exhaust fan (9) is connected to an exhaust pipe (11); the other end of the exhaust pipe (11) is connected to a symmetrical dust suction pipe (10) via a connector; the other ends of the dust suction pipe (10) are respectively arranged on both sides of the conveyor belt (2); the air outlet end of the exhaust fan (9) is connected to a filter box (12); a filter structure is arranged in the filter box (12); and an air outlet duct (13) is arranged on the other side of the filter box (12).

2. A ceramic welding backing pressing and forming device according to claim 1, characterized in that: The side support of the hydraulic press (7) is arranged in the gap between the conveyor belt (2) and the supporting structure (1), and a pressing base (8) is arranged on the side support of the hydraulic press (7), and the pressing base (8) is located between the upper and lower layers of the conveyor belt (2), and a gap is left between the pressing base (8) and the upper conveyor belt (2).

3. A ceramic welding backing pressing and forming device according to claim 2, characterized in that: The pressing base (8) is made of stainless steel.

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