Cooling device for cast film production
By combining air-cooling and water-cooling, cold air and atomized water can be used to uniformly cool the cast film, and the problems of uneven cooling and convenience are solved by electric adjustment and cleaning of components, achieving a more efficient cast film cooling effect and convenient operation.
Patent Information
- Application Number
- CN202420760719.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-14
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-04-14
AI Technical Summary
The existing cooling device for cast film production has caused uneven cooling effects due to the flow of cooling medium, which affects the cooling effect of cast film.
The cooling method of air-cooled box and water-cooled pipe is adopted to cool air and water-cooled by the cold air generated by the cooler and the atomized water formed by the spray assembly are respectively air-cooled and water-cooled. The electric adjustment rod and push rod are used to achieve the height adjustment of the device and Clean the movement of components to ensure uniformity and convenience of cooling effects.
The cooling effect of the cast film is improved, bubbles and bulging problems caused by water stain residues are avoided, and the operation convenience and flexibility of the device are enhanced.
Smart Images

Figure CN222223273U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of cast film processing, and in particular relates to a cooling device for cast film production. Background Art
[0002] Cast film is a non-stretched, non-directional flat extruded film produced by quenching the melt. It is characterized by fast production speed and high output. At the same time, the transparency, glossiness and thickness uniformity of the film are excellent. During the production process of cast film, due to the high temperature of heating and melting, the cast film after extrusion also has a very high temperature. Therefore, in order to facilitate its subsequent winding and storage, the high-temperature cast film produced must be cooled by a cooling device. At present, the cooling device used in the production of cast film usually uses a cooling roller to cool the cast film, and the cooling roller is hollow. The roller is made of steel, and a cooling medium is passed into the inside. After a rotating joint is connected at both ends, the cooling medium flows into one end of the cooling roller and flows out from the other end, thereby cooling the cast film. However, when this cooling method is used in practice, due to the rotation of the cooling roller, the flow of the cooling medium in the cooling roller cavity becomes turbulent, which makes the outer surface of the cooling roller prone to uneven temperature, thereby affecting the cooling effect of the cast film. Therefore, in order to solve the above problems, it is necessary to develop a cooling device for cast film production that is easy to operate and has good cooling effect. Utility Model Content
[0003] The utility model aims to overcome the shortcomings of the prior art and provide a cooling device for cast film production which is convenient to operate and use and has good cooling effect.
[0004] The purpose of the utility model is achieved as follows: a cooling device for cast film production, comprising an air-cooling box, a water-cooling pipe, a strip support plate, a top plate, a cleaning assembly and a control box, the air-cooling box being a square structure as a whole, with a sandwich layer arranged inside, a cooling channel arranged horizontally at the center, an air inlet pipe fixedly connected to the middle position of the lower surface, a plurality of cooling holes evenly arranged on the inner top surface and the inner bottom surface of the cooling channel, the cooling holes and the air inlet pipe are interconnected with the sandwich layer of the air-cooling box, and a cold air blower is connected to the lower part of the air inlet pipe through a hose a; the water-cooling pipe is annular as a whole, and is fixedly arranged on the left side of the air-cooling box through a fixing rod, a water inlet pipe is fixedly connected to the lower part thereof, a plurality of spray assemblies are fixedly connected to the upper and lower ends of the annular inner wall, a hose b is connected to the lower end of the water inlet pipe, and a b is connected to a pressure pump and a water tank in sequence; the top plate is located above the air-cooled box, and a plurality of electric adjustment rods are vertically fixedly arranged between its lower surface and the upper surface of the air-cooled box, there are two strip support plates, which are respectively fixedly arranged horizontally at the front end and the rear end of the lower surface of the air-cooled box, and electric push rods are vertically fixedly arranged at both ends of the lower surface of the two strip support plates, and are connected to the mounting base plate through the electric push rods; the cleaning assembly is longitudinally arranged at the right end between the top plate and the strip support plate, and includes two symmetrically arranged cleaning rollers, which are respectively fixedly connected to the top plate and the strip support plate through brackets rotatably connected at both ends, and the outer surfaces of the cleaning rollers are covered with absorbent cotton blocks; the control box is fixedly arranged above the mounting base plate, and the electric adjustment rods and the electric push rods are electrically connected to the control box through wires.
[0005] The air cooler, the booster pump and the water tank are all fixedly arranged on the upper end of the mounting base plate, and the air cooler and the booster pump are electrically connected to the control box through wires.
[0006] A transparent water level observation frame is vertically arranged in the middle of the front end surface of the water tank.
[0007] A plurality of movable rollers are evenly and fixedly arranged below the installation base plate.
[0008] A guide assembly is longitudinally arranged at the left end between the top plate and the strip support plate. The guide assembly is located on the left side of the water-cooling tube and includes two symmetrically arranged guide rollers. The guide rollers have the same structure as the cleaning rollers, and the two guide rollers are fixedly connected to the top plate and the strip support plate respectively through brackets rotatably connected at both ends.
[0009] The beneficial effects of the utility model are as follows: the utility model provides an electric push rod, and utilizes the telescopicity of the electric push rod to drive the strip support plate and the air cooling box to adjust the height in the vertical direction. With this structure, the height of the air cooling box can be adjusted to match the height of the cast film production line, thereby increasing the convenience of subsequent use of the utility model; the top plate and the electric adjustment rod are provided, and utilizes the telescopicity of the electric adjustment rod to drive the top plate to move in the vertical direction, and then through the movement of the top plate, the guide roller and the cleaning roller fixedly arranged at both ends of the lower surface thereof are driven to move in the vertical direction, thereby realizing the switching of the guide assembly and the cleaning assembly from the standby position to the working position;
[0010] The utility model provides a water cooling pipe, a water inlet pipe, a spray assembly, a hose b, a pressure pump and a water tank. By utilizing the pressurizing effect of the pressure pump, the cooling water in the water tank can be injected into the water cooling pipe through the hose b and the water inlet pipe in sequence, and then atomized water is formed through the spray assembly and evenly sprayed onto the surface of the cast film passing through the inner ring structure of the water cooling pipe, so as to water-cool the cast film. By providing an air cooling box, a cooling channel, an air inlet pipe, a cooling hole, a hose a and an air cooler, when in use, the cold air generated by the air cooler can enter the interlayer inside the air cooling box through the hose a and the air inlet pipe in sequence, and then be evenly discharged into the cooling channel through the cooling hole, so as to air-cool the cast film passing through the cooling channel. Temperature, the utility model utilizes the combination of water cooling and air cooling to improve the cooling effect of the cast film, and in the process of air cooling, not only can the cast film be cooled by the cold air itself, but the flow of cold air can also be used to accelerate the evaporation efficiency of the water mist on the surface of the cast film, thereby utilizing the evaporation of the water mist to absorb heat and further improve the cooling effect; by providing a cleaning component, the water absorbent cotton block sleeved on the surface of the cleaning roller in the cleaning component can be used to clean the water mist remaining on the surface of the cast film after cooling, thereby avoiding the occurrence of bubbles and bulging on the cast film after winding due to residual water stains; in general, the utility model has the advantages of convenient operation and good cooling effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a front view of the utility model.
[0012] Figure 2 It is a cross-sectional view of the front view of the connection between the wind cooling box, the water cooling pipe, the strip support plate and the top plate of the utility model.
[0013] Figure 3 It is a cross-sectional view of a side view of the connection between the wind-blown cold box, the strip support plate and the top plate of the utility model.
[0014] Figure 4 It is a side view of the connection between the wind cold box, the strip support plate, the top plate and the cleaning component of the utility model.
[0015] In the figure: 1. air cooling box; 11. cooling channel; 12. air inlet pipe; 13. cooling hole; 14. hose a; 2. water cooling pipe; 21. water inlet pipe; 22. spray assembly; 23. hose b; 3. strip support plate; 31. electric push rod; 32. mounting base plate; 33. moving roller; 4. top plate; 41. electric adjustment rod; 5. cleaning assembly; 51. cleaning roller; 6. control box; 7. air cooler; 8. water tank; 81. booster pump; 9. guide assembly; 91. guide roller. DETAILED DESCRIPTION
[0016] The utility model is further described below in conjunction with the accompanying drawings.
[0017] Example: Figure 1 , Figure 2 , Figure 3 , Figure 4 As shown, a cooling device for cast film production comprises an air cooling box 1, a water cooling pipe 2, a strip support plate 3, a top plate 4, a cleaning assembly 5 and a control box 6. The air cooling box 1 is a square structure as a whole, with an interlayer arranged inside, a cooling channel 11 arranged horizontally at the center, an air inlet pipe 12 is fixedly connected to the middle position of the lower surface, a plurality of cooling holes 13 are evenly arranged on the inner top surface and the inner bottom surface of the cooling channel 11, the cooling holes 13 and the air inlet pipe 12 are interconnected with the interlayer of the air cooling box 1, and the lower part of the air inlet pipe 12 is connected to a cold air machine 7 through a hose a14; the water cooling pipe 2 is annular as a whole, and is fixedly arranged on the left side of the air cooling box 1 through a fixing rod, a water inlet pipe 21 is fixedly connected to the lower part, a plurality of spray assemblies 22 are fixedly connected to the upper and lower ends of the annular inner wall, a hose b23 is connected to the lower end of the water inlet pipe 21, and the hose b23 is connected to the outer parts in sequence. A pressure pump 81 and a water tank 8; the top plate 4 is located above the air-cooled box 1, and a plurality of electric adjustment rods 41 are vertically fixedly arranged between its lower surface and the upper surface of the air-cooled box 1; there are two strip support plates 3, which are respectively fixedly arranged horizontally at the front end and the rear end of the lower surface of the air-cooled box 1, and electric push rods 31 are vertically fixedly arranged at both ends of the lower surface of the two strip support plates 3, and are connected to the mounting base plate 32 through the electric push rods 31; the cleaning assembly 5 is longitudinally arranged at the right end between the top plate 4 and the strip support plate 3, and includes two symmetrically arranged cleaning rollers 51, and the two cleaning rollers 51 are respectively fixedly connected to the top plate 4 and the strip support plate 3 through brackets rotatably connected at both ends, and the outer surfaces of the cleaning rollers 51 are covered with absorbent cotton blocks; the control box 6 is fixedly arranged above the mounting base plate 32, and the electric adjustment rods 41 and the electric push rods 31 are electrically connected to the control box 6 through wires.
[0018] The air cooler 7, the booster pump 81 and the water tank 8 are all fixedly arranged on the upper end of the mounting base plate 32, and the air cooler 7 and the booster pump 81 are electrically connected to the control box 6 through wires; a transparent water level observation frame is vertically arranged in the middle of the front end surface of the water tank 8, and the transparent water level observation frame can be used to facilitate observation of the water volume inside the water tank 8; a plurality of movable rollers 33 are evenly and fixedly arranged below the mounting base plate 32, and the movable rollers 33 can increase the convenience of the overall moving operation of the utility model; a guide assembly 9 is longitudinally arranged at the left end between the top plate 4 and the strip support plate 3, and the guide assembly 9 is located on the left side of the water-cooling pipe 2, and includes two symmetrically arranged guide rollers 91, and the guide rollers 91 have the same structure as the cleaning rollers 51, and the two guide rollers 91 are respectively fixedly connected to the top plate 4 and the strip support plate 3 through brackets rotatably connected at both ends.
[0019] When the utility model is in use, first, the control box 6 is used to control the electric push rod 31 to unfold, and the thrust of the electric push rod 31 on the strip support plate 3 when unfolded can drive the strip support plate 3 and the air cooling box 1 to adjust the height in the vertical direction, and then the height of the air cooling box 1 is adjusted to match the height of the cast film production line, thereby increasing the convenience of subsequent use of the utility model; then, the cast film to be cooled passes from left to right through the guide gap formed by the two guide rollers 91, the inside of the annular structure of the water-cooling tube 2, the cooling channel 11 and the cleaning gap formed by the two cleaning rollers 51; then, the control box 6 is used to control the electric push rod 31 to unfold the strip support plate 3, and the strip support plate 3 and the air cooling box 1 can be driven to adjust the height in the vertical direction, and then the height of the air cooling box 1 is adjusted to match the height of the cast film production line, thereby increasing the convenience of subsequent use of the utility model; then, the cast film to be cooled passes through the guide gap formed by the two guide rollers 91, the inside of the annular structure of the water-cooling tube 2, the cooling channel 11 and the cleaning gap formed by the two cleaning rollers 51; then, the control box 6 is used to control the electric push rod 31 to unfold the strip support plate 3, and the strip support plate 3 and the air cooling box 1 can be driven to adjust the height of the strip support plate 3 in the vertical direction, and then the height of the air cooling box 1 is adjusted to match the height of the cast film production line, thereby increasing the convenience of subsequent use of the utility model; then, the cast film to be cooled passes through the guide gap formed by the two guide rollers 91, the inside of the annular structure of the water-cooling tube 2, the cooling channel 11 and the cleaning gap formed by the two cleaning rollers 51; then, the control box 6 is used to control the electric push rod 31 to unfold the strip support The adjusting rod 41 is retracted, and the retraction of the electric adjusting rod 41 can drive the top plate 4 to move vertically downward, and then through the movement of the top plate 4, the guide rollers 91 and the cleaning rollers 51 fixedly arranged at both ends of its lower surface are driven to move vertically downward. As the guide rollers 91 and the cleaning rollers 51 under the top plate 4 move downward, the two guide rollers 91 and the two cleaning rollers 51 can be made to be in close contact with the surface of the cast film to be cooled, thereby realizing the switching of the guide assembly 9 and the cleaning assembly 5 from the standby position to the working position; finally, the pressure pump 81 and the cooling fan 7 are turned on in sequence through the control box 6. The opening of the pressure pump 81 can sequentially pass the cooling water inside the water tank 8 through the cooling fan 7, and the cooling water inside the water tank 8 can be cooled down. The hose b23 and the water inlet pipe 21 are injected into the water cooling pipe 2, and then atomized water is formed through the spray assembly 22, and evenly sprayed onto the surface of the cast film passing through the annular structure of the water cooling pipe 2, so as to cool the cast film by water. When the air cooler 7 is turned on, cold air can be continuously delivered to the interlayer inside the air cooling box 1 through the hose a14 and the air inlet pipe 12 in turn, and then the cold air entering the interlayer inside the air cooling box 1 is evenly discharged into the cooling channel 11 through the cooling hole 13, so as to cool the cast film passing through the cooling channel 11 by air. The utility model improves the cooling of the cast film by combining water cooling and air cooling. Cooling effect, and in the process of air cooling, not only can the cast film be cooled by the cold air itself, but the flow of cold air can also be used to accelerate the evaporation efficiency of the water mist on the surface of the cast film, thereby absorbing heat by the evaporation of the water mist, and further improving the cooling effect; after completing the above operations, the cleaning roller 51 is in close contact with the surface of the cast film, and the water absorbent cotton block sleeved on the outer surface of the cleaning roller 51 can be used to clean the water mist remaining on the surface of the cast film after cooling, thereby avoiding the occurrence of bubbles and bulging in the cast film after winding due to residual water stains; in general, the utility model has the advantages of convenient operation and good cooling effect.
[0020] The above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model is described in detail with reference to the above embodiments, ordinary technicians in the relevant field should understand that the specific implementation methods of the utility model can still be modified or replaced by equivalents, and any modification or equivalent replacement that does not depart from the spirit and scope of the utility model should be included in the scope of the claims of the utility model.
Claims
1. A cooling device for cast film production, comprising an air cooling box (1), a water cooling pipe (2), a strip support plate (3), a top plate (4), a cleaning component (5) and a control box (6), characterized in that: The air cooling box (1) is a square structure as a whole, with an interlayer arranged inside, a cooling channel (11) arranged horizontally at the center, an air inlet pipe (12) fixedly connected to the middle position of the lower surface, a plurality of cooling holes (13) evenly arranged on the inner top surface and the inner bottom surface of the cooling channel (11), the cooling holes (13) and the air inlet pipe (12) are interconnected with the interlayer of the air cooling box (1), and the lower part of the air inlet pipe (12) is connected to a cooling fan (7) through a hose a (14); the water cooling pipe (2) is annular as a whole, and is fixedly arranged on the left side of the air cooling box (1) through a fixing rod, and a water inlet pipe (21) is fixedly connected to the lower part thereof, and a plurality of spray assemblies (22) are fixedly connected to the upper and lower ends of the annular inner wall, the lower end of the water inlet pipe (21) is connected to a hose b (23), and a pressure pump (81) and a water tank (8) are connected to the lower end of the water inlet pipe (21) in sequence through the hose b (23); the top plate (4) is located above the air cooling box (1). , a plurality of electric adjustment rods (41) are vertically fixedly arranged between its lower surface and the upper surface of the air cooling box (1); there are two strip support plates (3), which are respectively transversely fixedly arranged at the front end and the rear end of the lower surface of the air cooling box (1); and electric push rods (31) are vertically fixedly arranged at both ends of the lower surface of the two strip support plates (3), and are connected to the mounting base plate (32) through the electric push rods (31); the cleaning component (5) is longitudinally arranged at the right end between the top plate (4) and the strip support plate (3), and comprises two symmetrically arranged cleaning rollers (51), the two cleaning rollers (51) are respectively fixedly connected to the top plate (4) and the strip support plate (3) through brackets rotatably connected at both ends, and the outer surfaces of the cleaning rollers (51) are sleeved with absorbent cotton blocks; the control box (6) is fixedly arranged above the mounting base plate (32), and the electric adjustment rods (41) and the electric push rods (31) are both electrically connected to the control box (6) through wires.
2. A cooling device for cast film production according to claim 1, characterized in that: The air cooler (7), the booster pump (81) and the water tank (8) are all fixedly arranged on the upper end of the mounting base plate (32), and the air cooler (7) and the booster pump (81) are both electrically connected to the control box (6) via wires.
3. A cooling device for cast film production according to claim 1 or 2, characterized in that: A transparent water level observation frame is vertically arranged in the middle of the front end surface of the water tank (8).
4. A cooling device for cast film production according to claim 1, characterized in that: A plurality of movable rollers (33) are evenly and fixedly arranged below the installation base plate (32).
5. A cooling device for cast film production according to claim 1, characterized in that: A guide assembly (9) is longitudinally arranged at the left end between the top plate (4) and the strip support plate (3). The guide assembly (9) is located on the left side of the water cooling tube (2) and comprises two symmetrically arranged guide rollers (91). The guide rollers (91) have the same structure as the cleaning rollers (51), and the two guide rollers (91) are respectively fixedly connected to the top plate (4) and the strip support plate (3) through brackets rotatably connected at both ends thereof.
