Screening and feeding system of high-efficiency capsule packaging machine

By designing a high-efficiency capsule baler screening and loading system, using a variety of conveyor belts and sensor combinations, the production cost and floor waste caused by traditional screening vibration discs are solved, efficient screening and packaging are achieved, and lightweight Screening efficiency and quality of mass materials.

CN222224488UActive Publication Date: 2024-12-24JILIN BAIFENG TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420437718.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-07
Publication Date
2024-12-24
Estimated Expiration
2034-03-07

AI Technical Summary

Technical Problem

The screening and packaging of traditional capsule materials requires multiple screening vibration plates to achieve high production speed, resulting in increased production costs and waste of land.

Method used

A high-efficiency capsule baler screening and loading system is designed, including feeding conveyor belt, material distribution conveyor and screening conveyor belt, using belt conveyor, forward and reverse feeder, laser sensor, blower, Scrap boxes, hexagonal hoppers and hoppers for automated and efficient screening.

Benefits of technology

It realizes a screening process with simple structure, high integration, small space occupation and high degree of automation, improves the screening and packaging efficiency of capsule lightweight materials, and ensures quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222224488U_ABST
    Figure CN222224488U_ABST
Patent Text Reader

Abstract

The utility model is applicable to the field of light material screening and packaging, and provides a screening and feeding system of a high-efficiency capsule packaging machine, which comprises a feeding conveying belt, a distributing conveying belt and a screening conveying belt, and the distributing conveying belt is mounted at the tail end of a feeding output belt; the screening conveying belt is arranged at the bottom of the distributing conveying belt and used for receiving the raw materials falling off from the distributing conveying belt. A forward and reverse feeder and a transverse and vertical feeder are installed on the aluminum profile support on one side of the belt conveyor, a laser sensor is installed on the side face of the transverse and vertical feeder, a blowing device is arranged on the side face of the laser sensor, a waste box is arranged on one side of the blowing device, and a hexagonal turning hopper and a receiving hopper are installed at the tail end of the belt conveyor. The light material conveying device has the advantages of being simple in structure, high in integration, small in occupied space, high in automation degree and high in conveying efficiency, particularly has stability in conveying of light materials such as capsules, and is of great significance in improving the screening and packaging efficiency of the light materials such as the capsules and guaranteeing the quality.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the field of screening and packaging of lightweight materials, and in particular relates to a screening and feeding system of a high-efficiency capsule packaging machine. Background Art

[0002] Traditional capsule material screening and packaging generally uses a screening vibration plate to load and screen the materials. However, in order to achieve this process, 27 capsules need to be loaded in 1 second, which is extremely fast. Since the traditional screening vibration plate can only produce 1 or 2 capsules in 1 second, if the production speed of 27 capsules in 1 second is to be achieved, 27 screening and loading mechanisms are required, which not only leads to a sharp increase in production costs, but also causes a waste of floor space.

[0003] To this end, the present application provides a device with simple structure, high integration, low space occupation, high degree of automation and high efficiency to replace the existing screening vibrating plate. Utility Model Content

[0004] The purpose of the embodiment of the utility model is to provide a screening and feeding system for a high-efficiency capsule packaging machine, aiming to solve the technical problems existing in the above-mentioned background technology.

[0005] The embodiment of the utility model is implemented as follows: a screening and feeding system of a high-efficiency capsule packaging machine includes a feeding conveyor belt and also includes:

[0006] A material distribution conveyor belt, wherein the material distribution conveyor belt is installed at the end of the feeding and output belt;

[0007] Screening conveyor belts, two of which are arranged at the bottom of the material distribution conveyor belt and are used to receive the raw materials dropped from the material distribution conveyor belt;

[0008] The screening conveyor belt includes a belt conveyor, a forward and reverse feeder, a horizontal and vertical feeder, a laser sensor, a blower, a waste box, a hexagonal tipping hopper and a receiving hopper; a forward and reverse feeder is installed on an aluminum profile bracket on one side of the belt conveyor, and a horizontal and vertical feeder is arranged on the aluminum profile bracket along the feeding direction, a laser sensor is installed on the side of the horizontal and vertical feeder on the belt conveyor, a blower is arranged on the side of the laser sensor, a waste box is arranged on the side opposite to the blower, a hexagonal tipping hopper is installed at the end of the belt conveyor, and a receiving hopper is arranged at the middle bottom of the two hexagonal tipping hoppers.

[0009] Preferably, the feeding conveyor belt adopts a partition type conveyor belt, and one partition can accommodate two thousand capsules. On the one hand, it is used for feeding raw materials, and on the other hand, it is used to receive raw materials with incorrect postures screened out by the screening conveyor belt and re-convey them.

[0010] Preferably, a windmill wheel is provided on the forward and reverse feeder, and the windmill wheel is driven by an independently arranged motor, so as to knock the upside-down materials into the feeding conveyor belt for re-feeding.

[0011] Preferably, the laser sensor and the blower are both electrically connected to an external control system to detect whether the capsule is full and blow out unqualified capsules.

[0012] Preferably, a counter is arranged inside the hexagonal tipping hopper to dynamically monitor the number of capsules passing through, and when half of the number is reached, the hopper is tipped over and sent into the receiving hopper.

[0013] The utility model provides a screening and feeding system for a high-efficiency capsule packaging machine, which has the characteristics of simple structure, high integration, small space occupancy, high degree of automation and high conveying efficiency. It is particularly stable for conveying lightweight materials such as capsules, and is of great significance for improving the screening and packaging efficiency of lightweight capsule materials and ensuring their quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 A three-dimensional structural diagram of a screening and feeding system of a high-efficiency capsule packaging machine provided in an embodiment of the utility model;

[0015] Figure 2 A detailed structural diagram of a screening conveyor belt in a screening and feeding system of a high-efficiency capsule packaging machine provided by an embodiment of the utility model;

[0016] In the attached drawings: 1-feeding conveyor belt; 2-material dividing conveyor belt; 3-screening conveyor belt; 31-belt conveyor; 32-positive and negative puncher; 33-horizontal and vertical puncher; 34-laser sensor; 35-blower; 36-waste box; 37-hexagonal tipping hopper; 38-receiving hopper. DETAILED DESCRIPTION

[0017] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0018] The specific implementation of the present utility model is described in detail below in conjunction with specific embodiments.

[0019] like Figure 1-Figure 2As shown, it is a structural diagram of a screening and feeding system of a high-efficiency capsule packaging machine provided by an embodiment of the utility model, comprising a feeding conveyor belt 1, a material distribution conveyor belt 2 and a screening conveyor belt 3, wherein the material distribution conveyor belt 2 is installed at the end of the feeding output belt 1; two screening conveyor belts 3 are provided, which are arranged at the bottom of the material distribution conveyor belt 2 to receive the raw materials dropped from the material distribution conveyor belt 2; the screening conveyor belt 3 comprises a belt conveyor 31, a forward and reverse feeder 32, a horizontal and vertical feeder 33, a laser sensor 34, a blower 35, a waste box 36, a hexagonal A tipping hopper 37 and a receiving hopper 38; a forward and reverse puncher 32 is installed on the aluminum profile bracket on one side of the belt conveyor 31, and a horizontal and vertical puncher 33 is arranged on the aluminum profile bracket along the feeding direction; a laser sensor 34 is installed on the side of the horizontal and vertical puncher 33 on the belt conveyor 31, and a blower 35 is arranged on the side of the laser sensor 34, and a waste box 36 is arranged on the side opposite to the blower 35; a hexagonal tipping hopper 37 is installed at the end of the belt conveyor 31, and a receiving hopper 38 is arranged at the middle bottom of the two hexagonal tipping hoppers 37.

[0020] The utility model provides a screening and feeding system for a high-efficiency capsule packaging machine, which has the characteristics of simple structure, high integration, small space occupancy, high degree of automation and high conveying efficiency. It is particularly stable for conveying lightweight materials such as capsules, and is of great significance for improving the screening and packaging efficiency of lightweight capsule materials and ensuring their quality.

[0021] In one example of the utility model, the feeding conveyor belt 1 is a partition type conveyor belt, and one partition can accommodate two thousand capsules. On the one hand, it is used to feed the raw materials, and on the other hand, it is used to receive the raw materials with incorrect postures screened out by the screening conveyor belt 3 and re-convey them.

[0022] like Figure 1 and Figure 2 As shown, as another preferred embodiment of the utility model, a windmill wheel is provided on the forward and reverse feeder 32, and the windmill wheel is driven by an independently arranged motor so as to knock the upside-down materials into the feeding conveyor belt 1 for re-feeding.

[0023] In one example of the utility model, when the capsule plate material is placed upside down on the belt and passes through the forward and reverse feeder 32, the windmill wheel of the forward and reverse feeder 32 rotates under the drive of the motor, and the upside-down material is blown away and falls into the feeding conveyor belt 1 for re-loading. When the capsule material does not pass vertically in the prescribed posture, it will be blown away by the windmill wheel of the horizontal and vertical feeder 33 and fall into the feeding conveyor belt 1 for re-loading after passing through the horizontal and vertical feeder 33.

[0024] like Figure 1 and Figure 2As shown, as another preferred embodiment of the utility model, the laser sensor 34 and the blower 35 are both electrically connected to an external control system to detect whether the capsule is full and blow out unqualified capsules.

[0025] In one embodiment of the present invention, when the material passes through the laser sensor 34, the laser sensor 34 detects whether the capsule is full. If it is unqualified, a signal is sent to the control system, and the control system feeds back to the blower 35. The blower 35 uses high-speed compressed air to blow the unqualified material into the waste box 36 on the opposite side.

[0026] like Figure 1 and Figure 2 As shown, as another preferred embodiment of the utility model, a counter is arranged inside the hexagonal tipping hopper 37 to dynamically monitor the number of capsules passing through, and when the number reaches half, the counter is turned over and sent into the receiving hopper 38.

[0027] In an example of the present invention, the number of materials in a bag in this project is 14. When the number of materials entering the hexagonal tipping hopper 37 reaches the general number of materials required for packaging a bag, the counter transmits the result to the control system in the form of an electrical signal. The control system controls the two hexagonal tipping hoppers 37 to flip toward the middle respectively, and pour half of the materials filled in each into the receiving hopper 38, thereby completing the screening and collection of a bag of materials.

[0028] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention.

[0029] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A screening and feeding system for a high-efficiency capsule packaging machine, comprising a feeding conveyor belt, characterized in that: Also includes: A material distribution conveyor belt, wherein the material distribution conveyor belt is installed at the end of the feeding and output belt; Screening conveyor belts, two of which are arranged at the bottom of the material distribution conveyor belt and are used to receive the raw materials dropped from the material distribution conveyor belt; The screening conveyor belt includes a belt conveyor, a forward and reverse feeder, a horizontal and vertical feeder, a laser sensor, a blower, a waste box, a hexagonal tipping hopper and a receiving hopper; a forward and reverse feeder is installed on an aluminum profile bracket on one side of the belt conveyor, and a horizontal and vertical feeder is arranged on the aluminum profile bracket along the feeding direction, a laser sensor is installed on the side of the horizontal and vertical feeder on the belt conveyor, a blower is arranged on the side of the laser sensor, a waste box is arranged on the side opposite to the blower, a hexagonal tipping hopper is installed at the end of the belt conveyor, and a receiving hopper is arranged at the middle bottom of the two hexagonal tipping hoppers.

2. The screening and feeding system of a high-efficiency capsule packaging machine according to claim 1 is characterized in that: The feeding conveyor belt adopts a partition type conveyor belt, and two thousand capsules can be accommodated on one partition. On the one hand, it is used for feeding raw materials, and on the other hand, it is used to receive the raw materials with incorrect postures screened out by the screening conveyor belt and re-convey them.

3. The screening and feeding system of a high-efficiency capsule packaging machine according to claim 1 is characterized in that: The forward and reverse punching device is provided with a windmill wheel, which is driven by an independently arranged motor so as to knock the upside-down materials into the feeding conveyor belt for re-feeding.

4. The screening and feeding system of a high-efficiency capsule packaging machine according to claim 1, characterized in that: The laser sensor and the blower are both electrically connected to an external control system to detect whether the capsule is full and blow out unqualified capsules.

5. The screening and feeding system of a high-efficiency capsule packaging machine according to claim 1 is characterized in that: A counter is arranged inside the hexagonal tipping hopper to dynamically monitor the number of capsules passing through, and when the number reaches half, the hopper is turned over and sent into the receiving hopper.