Elevator material guide device with wear-resisting plate
By embedding sliding plates and counterweights in the feeding device of the hoist, the problem of difficult to observe the wear-resistant plate wear situation is solved, the timely replacement of wear-resistant plates and the long life of the discharge port is realized, the replacement steps are simplified, and the replacement steps are reduced. Dust pollution.
Patent Information
- Application Number
- CN202421120422.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-05-22
AI Technical Summary
The wear-resistant plate of the existing elevator discharge port is located inside the machine head, and the surface is covered by transported materials, which makes the wear situation difficult to observe and replace, which can easily lead to wear and dust pollution of the discharge port.
A lifting machine guide device with wear-resistant plate is designed. By embedding a sliding plate at the lower end of the wear-resistant plate and setting a counterweight block below the discharge port, the sliding plate causes the counterweight block to slide after it is worn out, indicating wear resistance. For the wear condition of the plate, wear-resistant plates are arranged in layers for easy replacement and inspection.
The timely replacement of wear-resistant plates is achieved, preventing wear of the discharge port, improving the service life of the discharge port, simplifying the replacement steps, reducing dust pollution, and improving working efficiency.
Smart Images

Figure CN222225092U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of elevators, and in particular relates to an elevator material guiding device with a wear-resistant plate. Background Art
[0002] The elevator is a device used to vertically lift bulk and granular materials such as limestone, coal, gypsum, clinker, dry clay, etc. that have passed through the crusher. According to the speed of the hopper, the elevator can be divided into three types: centrifugal discharge, gravity discharge and mixed discharge. The bucket speed of centrifugal discharge is relatively fast, which is suitable for conveying powdery, granular and other low-abrasive materials; the bucket speed of gravity discharge is relatively slow, which is suitable for conveying bulk, high-density, and highly abrasive limestone and clinker materials. The traction components of the elevator include ring chain, plate chain and belt. The structure and manufacturing of the ring chain are relatively simple. When conveying highly abrasive materials, the chain wears less, but its dead weight is relatively large. However, the elevator of the prior art is easily worn by hard materials at the outlet of the three-way section of the discharge, and because the inner side of the outlet is worn and concave, not only is the discharge resistance large, but it is also easy to cause the discharge powder to leak out, resulting in a high dust concentration, affecting the sanitary environment of the section.
[0003] The Chinese patent document with the publication number CN217321948U discloses a conveniently replaced hoist wear plate, including a lower wear plate, the top of the lower wear plate is fixedly connected with a side wear plate, the top of the side wear plate is provided with a slide groove, the inner cavity of the slide groove is provided with a reinforcing plate, the top of the reinforcing plate is fixedly connected with an upper wear plate, the front of the upper wear plate is fixed with a connecting plate, and the back of the connecting plate is fixedly connected with a fixing plate. The conveniently replaced hoist wear plate, through the coordinated use of the upper wear plate, the lower wear plate, the side wear plate, the fixing plate, and the second fixing plate, the upper wear plate, the lower wear plate, and the side wear plate are fixed to the discharge port housing by using the second fixing plates on the left and right sides of the fixing plate. When the material comes out of the discharge port, the material pressure on the discharge port housing will act on the lower wear plate, the upper wear plate, and the reinforcing plate, thereby avoiding direct contact between the material and the discharge port housing, causing excessive wear of the discharge port housing, thereby improving the service life of the hoist.
[0004] During use, the wear-resistant plate is covered by the transported materials most of the time and is located inside the machine head. Therefore, it is not easy to observe the wear of the wear-resistant plate. As a result, it often happens that the wear-resistant plate is worn through and the discharge port of the elevator is worn. The discharge port is difficult to manufacture, assemble and replace. Therefore, the wear-resistant plate should be replaced in time after it is worn to prevent the discharge port from being worn. Utility Model Content
[0005] In order to overcome the technical problem in the prior art that the wear-resistant plate of the elevator discharge port is located inside the head and the surface is covered by the transported material, resulting in difficulty in observing the wear condition; one purpose of the utility model is to provide an elevator material guiding device with a wear-resistant plate, by embedding a sliding plate at the lower end of the wear-resistant plate, and arranging a counterweight block transmission-connected to the lower end of the sliding plate below the discharge port; after the wear-resistant plate and the sliding plate are successively worn through, the counterweight block slides down and then plays an indicating role.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a hoist material guiding device with a wear-resistant plate, comprising a support plate, the support plate is arranged in a discharge port, and the lower end of the support plate is inclined below the discharge port; a first wear-resistant plate, the first wear-resistant plate is arranged at the upper end of the support plate; a mounting shell, the mounting shell is arranged below the support plate; a wire rope, the wire rope is arranged in the mounting shell and has a deformable redundant length; a counterweight block, the counterweight block is longitudinally slidably connected to the bottom of the mounting shell, and the upper end of the counterweight block is arranged on the wire rope; a first sliding plate, the first sliding plate has a plurality of them, the first sliding plate is slidably connected to the lower end of the first wear-resistant plate, and the sliding direction of the first sliding plate is arranged along the inclination direction of the support plate; wherein, the upper end of the first sliding plate is fixedly connected to the upper end of the first wear-resistant plate, and the lower end of the first sliding plate is fixedly connected to the wire rope.
[0007] When the material transported by the elevator enters the discharge port, it dumps onto the upper end of the first wear-resistant plate. Due to the impact caused by gravity, the middle part of the first wear-resistant plate will be more seriously worn. When the middle part of the first sliding plate breaks due to wear, the steel wire rope slides downward under the pull of the counterweight block, and then the wear condition of the first wear-resistant plate can be intuitively understood.
[0008] Since the material will be unevenly distributed during the lifting process, the wear of the first wear-resistant plate will also be uneven. Multiple first sliding plates are evenly dispersed at the lower end of the first wear-resistant plate. After each first sliding plate is worn off, it will cause the same counterweight block to slide down, and the indication position is more concentrated, which is convenient for observation.
[0009] Furthermore, a second wear-resistant plate is provided at the lower end of the first wear-resistant plate; a plurality of second sliding plates are slidably connected to the lower end of the second wear-resistant plate; the upper end of the second sliding plate is fixedly connected to the upper end of the second wear-resistant plate, and the lower end of the second sliding plate is fixedly connected to the steel wire rope; the sliding distance of the counterweight block pulled by a single second sliding plate is greater than the sliding distance of the counterweight block pulled by all the first sliding plates.
[0010] When the first sliding plate breaks and causes the counterweight block to slide down, the second wear-resistant plate acts as a buffer to prevent the discharge port from being worn, and it is also convenient to adjust the production plan and prepare to replace the first wear-resistant plate; in addition, when all the first sliding plates are worn and broken, or any of the second sliding plates are worn and broken, the counterweight block will slide to the lowest position, and the machine must be stopped immediately to replace the first wear-resistant plate and the second wear-resistant plate.
[0011] Specifically, the thickness of the first wear-resistant plate is greater than the thickness of the second wear-resistant plate; the thickness of the second wear-resistant plate is greater than the thickness of the second sliding plate.
[0012] Furthermore, the steel wire ropes are connected end to end to form a closed rectangle; a first hook is provided at the lower end of the first sliding plate; a second hook is provided at the lower end of the second sliding plate; the first hook is hung on the upper part of the rectangle, and the second hook is hung on the lower part of the rectangle.
[0013] When the first wear-resistant plate, the first sliding plate, the second wear-resistant plate, and the second sliding plate are replaced, the first hook and the second hook are easy to disassemble and reinstall, which simplifies the replacement steps and improves work efficiency.
[0014] Specifically, a plurality of pairs of guide rope wheels are arranged in the installation shell; the first pull hook is arranged in the middle of each pair of corresponding guide rope wheels; and the second pull hook is arranged on one side of each pair of corresponding guide rope wheels.
[0015] The deformation length of the steel wire rope caused by the second hook is greater than the deformation length of the steel wire rope caused by the first hook, thereby being able to reduce the volume of the installation housing.
[0016] Preferably, the upper ends of the first wear-resistant plate and the second wear-resistant plate are respectively provided with hanging plates bent downward; the hanging plates abut against the upper ends of the supporting plates.
[0017] The first wear-resistant plate and the second wear-resistant plate are subjected to downward sliding pulling force while being subjected to wear. The folding plate and the upper end of the support plate abut against each other, thereby reducing the shear stress borne by the mounting screws and thereby improving the mounting strength.
[0018] Preferably, a sensor is provided between the counterweight block and the mounting housing; the sensor is used to monitor the sliding distance of the counterweight block.
[0019] Preferably, the lower end of the mounting shell is provided with an indication port slidably connected to the counterweight block; and the outer wall of the counterweight block is provided with an indication marking line.
[0020] The sensor can record and monitor the wear condition more intuitively and accurately; the sliding distance of the counterweight block is also convenient for direct visual observation.
[0021] Specifically, the upper end of the mounting shell is rotatably connected to two rope guide shafts.
[0022] Specifically, a core plate is arranged in the installation shell; a first bending plate bent upward is arranged on the side of the core plate close to the elevator; a second bending plate bent downward is arranged on the side of the core plate away from the elevator; the upper and lower parts of the rectangle are respectively located above and below the core plate.
[0023] The core plate separates the first hook and the second hook to prevent the first hook and the second hook from being entangled after the first sliding plate is broken, that is, to prevent the second hook from being stuck.
[0024] Compared with the prior art, the beneficial effects of the present invention are:
[0025] 1. Wear-resistant plates are set to prevent the transported materials from directly wearing the discharge port. The wear-resistant plates have the advantages of low manufacturing cost and easy replacement compared to the discharge port, which increases the service life of the discharge port;
[0026] 2. By setting the sliding plate and the counterweight, the sliding plate will break due to wear, causing the counterweight to slide downward, thereby indicating the wear of the wear-resistant plate. When the wear-resistant plate is completely worn out, it can be discovered and replaced in time to prevent the transported materials from further wearing toward the discharge port.
[0027] 3. By arranging the first wear-resistant plate and the second wear-resistant plate in layers, when the first wear-resistant plate is completely worn out or the second wear-resistant plate is worn out, the counterweight block will slide to the same designated position, which is convenient for detecting the wear condition of the first wear-resistant plate and the second wear-resistant plate, and can also help to prepare for production planning and replacement in advance. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram of the structure of the utility model;
[0029] Figure 2 It is a schematic diagram of the parts explosion of the utility model;
[0030] Figure 3 It is a cross-sectional schematic diagram of the installation housing of the utility model;
[0031] Figure 4 It is a schematic diagram of the arrangement of the steel wire rope of the utility model;
[0032] Figure 5 It is a cross-sectional schematic diagram of the use state of the utility model;
[0033] Figure 6 It is a structural schematic diagram of the hoist head of the utility model.
[0034] In the figure: 1. discharge port; 11. support plate; 21. first wear-resistant plate; 22. second wear-resistant plate; 23. first sliding plate; 24. second sliding plate; 31. mounting shell; 32. core plate; 321. first bending plate; 322. second bending plate; 33. indication port; 34. guide rope shaft; 41. wire rope; 42. first hook; 43. second hook; 44. guide rope wheel; 51. counterweight block; 52. counterweight hook. DETAILED DESCRIPTION
[0035] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.
[0036] In the description of the present invention, it should be noted that directional words, such as the terms "center", "lateral", "longitudinal", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating directions and positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of narrating the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and cannot be understood as limiting the specific protection scope of the present invention.
[0037] In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features. Therefore, the definition of "first" and "second" features can explicitly or implicitly include one or more of the features. In the description of the utility model, the meaning of "several" is two or more, unless otherwise clearly and specifically defined.
[0038] In the present invention, unless otherwise specified and limited, the terms "setting", "installation" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can also be a mechanical connection; it can be directly connected, or it can be connected through an intermediate medium, or two elements can be internally connected. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0039] See also Figure 1-Figure 6, a material guiding device for an elevator with a wear-resistant plate, comprising a discharge port 1 arranged on the elevator and a support plate 11 arranged in the discharge port 1 and inclined downwardly toward the discharge port 1; the support plate 11 is provided with a second sliding plate 24, a second wear-resistant plate 22, a first sliding plate 23, and a first wear-resistant plate 21 in sequence from bottom to top; the first sliding plate 23 has a plurality of evenly distributed first sliding plates 23, which respectively abut against the lower end of the first wear-resistant plate 21 and the upper end of the second wear-resistant plate 22; the second sliding plate 24 has a plurality of evenly distributed second sliding plates 24, which respectively abut against the lower end of the second wear-resistant plate 22 and the upper end of the support plate 11.
[0040] The sliding directions of the first sliding plate 23 and the second sliding plate 24 are arranged along the inclined direction of the support plate 11 ; the thickness of the first wear-resistant plate 21 is greater than the thickness of the second wear-resistant plate 22 ; the thickness of the second wear-resistant plate 22 is greater than the thickness of the second sliding plate 24 .
[0041] A mounting shell 31 is provided at the lower end of the support plate 11; a core plate 32 is provided in the mounting shell 31; a first bending plate 321 bent upward is provided on the side of the core plate 32 close to the elevator; a second bending plate 322 bent downward is provided on the side of the core plate 32 away from the elevator; a steel wire rope 41 is provided on the core plate 32; the steel wire rope 41 is connected end to end to form a closed rectangle, and guide rope wheels 44 are respectively provided at the four corners of the rectangle; the upper two guide rope wheels 44 are provided on the first bending plate 321, and the lower two guide rope wheels 44 are provided on the second bending plate 322.
[0042] A counterweight block 51 is longitudinally slidably connected to the lower end of the mounting shell 31; the counterweight block 51 is located outside the elevator; a counterweight hook 52 is provided at the upper end of the counterweight block 51; the counterweight hook 52 is suspended at the lower part of the rectangle; an indication port 33 slidably connected to the counterweight block 51 is provided at the lower end of the mounting shell 31; the indication port 33 is connected to the outside of the elevator; an indication line is provided on the outer wall of the counterweight block 51; a sensor is provided between the counterweight block 51 and the mounting shell 31; the sensor is used to monitor the sliding distance of the counterweight block 51.
[0043] A first hook 42 is provided at the lower end of the first sliding plate 23; a second hook 43 is provided at the lower end of the second sliding plate 24; the first hook 42 is hung on the upper part of the rectangle, and the second hook 43 is hung on the lower part of the rectangle; the sliding distance of the counterweight block 51 pulled by a single second sliding plate 23 is greater than the sliding distance of the counterweight block 51 pulled by all the first sliding plates 23.
[0044] A plurality of pairs of guide rope wheels 44 are arranged in the installation shell 31; the first hook 42 is arranged in the middle of each pair of corresponding guide rope wheels 44; the second hook 43 is arranged on one side of each pair of corresponding guide rope wheels 44; the deformation length of the steel wire rope 41 caused by the second hook 43 is greater than the deformation length of the steel wire rope 41 caused by the first hook 42.
[0045] The upper end of the mounting housing 31 is rotatably connected to two rope guide shafts 34 ; a pull rope is provided between the first pull hook 42 and the first sliding plate 23 , and between the second pull hook 43 and the second sliding plate 24 ; the pull rope abuts against the outer wall of the corresponding rope guide shaft 34 .
[0046] The upper ends of the first wear-resistant plate 21 and the second wear-resistant plate 22 are respectively provided with hanging plates bent downward; the hanging plates are against the upper end of the supporting plate 11 .
[0047] After being lifted by the elevator, the material falls into the discharge port 1, that is, the first wear-resistant plate 21 is first subjected to wear. As the wear continues, the first wear-resistant plate 21 will be worn through and then the first sliding plate 23 will be worn. After the first sliding plate 23 is worn, the redundant length of the wire rope 41 caused by the first hook 42 slides downward under the pull of the counterweight block 51, and then the wear condition of the first wear-resistant plate 21 can be evaluated by the sliding distance of the counterweight block 51, and the number of broken first sliding plates 23 can also be judged according to the downward sliding distance of the counterweight block 51. The production rules are reasonably installed, and the replacement preparations for the first wear-resistant plate 21 are made in time.
[0048] Similarly, after the second sliding plate 24 is worn and broken, the sliding distance of the counterweight block 51 is large, which is convenient for intuitive judgment. It is necessary to stop the machine immediately and replace the first wear-resistant plate 21 and the second wear-resistant plate 22.
[0049] The above description is only a specific embodiment of the present invention, but the technical features of the present invention are not limited thereto. Any changes or modifications made by any technician in the field of the present invention are included in the patent scope of the present invention.
Claims
1. A material guide device for an elevator with a wear-resistant plate, characterized in that: It includes a support plate, which is arranged in the discharge port, and the lower end of the support plate is inclined below the discharge port; A first wear-resistant plate, wherein the first wear-resistant plate is arranged at an upper end of the support plate; An installation shell, the installation shell is arranged below the support plate; A steel wire rope, the steel wire rope is arranged in the installation housing and has a deformable redundant length; A counterweight block, the counterweight block is longitudinally slidably connected to the bottom of the mounting housing, and the upper end of the counterweight block is arranged on the steel wire rope; A first sliding plate, wherein the first sliding plate has a plurality of first sliding plates, the first sliding plate is slidably connected to the lower end of the first wear-resistant plate, and the sliding direction of the first sliding plate is arranged along the inclined direction of the supporting plate; Wherein, the upper end of the first sliding plate is fixedly connected to the upper end of the first wear-resistant plate, and the lower end of the first sliding plate is fixedly connected to the steel wire rope.
2. The material guiding device according to claim 1, characterized in that: A second wear-resistant plate is arranged at the lower end of the first wear-resistant plate; a plurality of second sliding plates are slidably connected to the lower end of the second wear-resistant plate; the upper end of the second sliding plate is fixedly connected to the upper end of the second wear-resistant plate, and the lower end of the second sliding plate is fixedly connected to the steel wire rope; the sliding distance of the counterweight block pulled by a single second sliding plate is greater than the sliding distance of the counterweight block pulled by all the first sliding plates.
3. The material guiding device according to claim 2, characterized in that: The thickness of the first wear-resistant plate is greater than the thickness of the second wear-resistant plate; the thickness of the second wear-resistant plate is greater than the thickness of the second sliding plate.
4. The material guiding device according to claim 2, characterized in that: The steel wire ropes are connected end to end to form a closed rectangle; a first hook is provided at the lower end of the first sliding plate; a second hook is provided at the lower end of the second sliding plate; the first hook is hung on the upper part of the rectangle, and the second hook is hung on the lower part of the rectangle.
5. The material guiding device according to claim 4, characterized in that: A plurality of pairs of guide rope wheels are arranged in the installation shell; the first pull hook is arranged in the middle of each pair of corresponding guide rope wheels; and the second pull hook is arranged on one side of each pair of corresponding guide rope wheels.
6. The material guiding device according to any one of claims 2 to 5, characterized in that: The upper ends of the first wear-resistant plate and the second wear-resistant plate are respectively provided with hanging plates bent downward; the hanging plates are against the upper ends of the supporting plates.
7. The material guiding device according to any one of claims 1 to 5, characterized in that: A sensor is arranged between the counterweight block and the mounting housing; the sensor is used to monitor the sliding distance of the counterweight block.
8. The material guiding device according to any one of claims 1 to 5, characterized in that: The lower end of the mounting shell is provided with an indication port which is slidably connected to the counterweight block; and the outer wall of the counterweight block is provided with indication marking lines.
9. The material guiding device according to any one of claims 2 to 5, characterized in that: The upper end of the installation shell is rotatably connected to two rope guide shafts.
10. The material guiding device according to any one of claims 4-5, characterized in that: A core plate is arranged in the installation shell; a first bending plate bent upward is arranged on the side of the core plate close to the elevator; a second bending plate bent downward is arranged on the side of the core plate away from the elevator; the upper and lower parts of the rectangle are respectively located above and below the core plate.
