Cage separating machine for unloading chicken cages

Abstract

The cage separating machine comprises a base, the inner side of the base is fixedly connected with a fixing frame, the surface of the fixing frame is provided with a guide rail inclined oil cylinder, the upper portion of the guide rail inclined oil cylinder is connected with a supporting frame, one side of the supporting frame is fixedly connected with a tray lifting oil cylinder, and one side of the tray lifting oil cylinder is provided with a tray. The upper end of the supporting frame is connected with the cage separating assembly. According to the cage separating machine, when a user uses the cage separating machine, due to the arrangement of corresponding structures, the tray lifting oil cylinders can ascend and descend under the assistance of the rolling shafts and the chains, more chicken cages can be borne, all parts of the cage separating machine are controlled through the PLC control system, time difference between the parts is avoided, and the cage separating machine is more stable. The parts are connected through the fixing bolts, so that the coop separating assembly can be conveniently detached and maintained, meanwhile, the coop separating assembly is provided with the speed reducer for speed reduction, and coop falling caused by too high speed is avoided.

Description

Technical Field

[0001] The utility model relates to the field of cage separating machines, in particular to a cage separating machine for unloading chicken cages. Background Art

[0002] The cage sorting machine is the first link in the production process of the slaughterhouse. As the scale of slaughterhouses gradually expands, a large number of personnel are required to expand production. In order to reduce the demand for personnel, corresponding mechanical equipment needs to be produced in each process link to replace manual labor. The first link in the slaughterhouse is to transport tens of thousands of chicken cages from trucks to the conveyor belt for transporting chicken cages, which requires a lot of manpower and material resources. The development of automatic cage sorting machines can save a lot of manpower, automatically and evenly put chicken cages on the conveyor belt for transporting chicken cages, thereby increasing efficiency and reducing the allocation of personnel.

[0003] A cage separation machine is disclosed in a Chinese patent, and its patent number is CN218681634U. In the cage separation machine of the patent, it includes a load-bearing plate, a support block and a first support plate are fixedly connected to the load-bearing plate, a cage separation frame is hinged to the support block through a pin shaft, a sliding groove is provided on the cage separation frame, a sliding plate for conveying cages is slidably connected to the sliding groove, a connecting block is fixedly connected to the cage separation frame, a first rotating rod is rotatably connected to the first support plate, a hydraulic cylinder is fixedly connected to the first rotating rod, the output end of the hydraulic cylinder is hinged to the connecting block through a pin shaft, and a driving mechanism for driving the sliding plate to slide is provided on the load-bearing plate. Through the coordination of the overall structure, the cage separation machine achieves the effect that the cage separation frame and the first rotating rod are the center of the circle and slide toward one end close to the hydraulic cylinder, so that the cage separation frame fits with the conveying mechanism, so that the cages are lifted up in sequence and then conveyed by the conveying mechanism.

[0004] The above-mentioned published patents have the following disadvantages:

[0005] (1) In the prior art, most cage separation machines use manual separation to separate multiple chicken cages. Although the cage separation machine described above does not require manpower to separate the cages, the load-bearing plate cannot fit all chicken cages during the separation process, resulting in a narrow application range of the cage separation machine.

[0006] (2) In the prior art, the connections between the various components are driven by different motors, which results in the cage separation machine being unable to ensure that the operating frequencies of the multiple motors are the same during operation, resulting in a time difference between the multiple mechanisms, affecting the normal operation of the cage separation.

[0007] (3) In the prior art, multiple components are mostly connected to each other using a fixed structure. However, during subsequent use, due to the long-term operation of the device, some components inside the device will age, making maintenance and repair work inconvenient.

[0008] (4) In the prior art, when the chicken cages are separated by the cage separation machine, there is a certain gap between the cages and the conveyor belt, and the speed of the cage separation machine is difficult to control, which may cause the cages to fall. Utility Model Content

[0009] The technical problem to be solved by the utility model is to overcome the above technical defects and provide a cage separating machine for unloading chicken cages.

[0010] In order to solve the above problems, the utility model proposes the following technical solutions:

[0011] A cage separator for unloading chicken cages, comprising: a base, a cavity is provided inside the base, and a fixing frame is installed in the cavity inside the base;

[0012] A guide rail tilting oil cylinder, wherein fixed shafts are installed at both upper and lower ends of the guide rail tilting oil cylinder;

[0013] A support frame, the support frame is located inside the fixing frame, and a connecting piece, a connecting frame, a fixing plate and a limiting rod are installed on the surface of the support frame;

[0014] A pallet lifting cylinder, wherein the pallet lifting cylinder is fixedly connected to the inner side of the fixed plate, a roller is rotatably mounted on the upper end of the pallet lifting cylinder, and a chain is mounted on the surface of the roller;

[0015] A tray, wherein the tray is slidably connected to the surface of the limit rod, a support member is installed on the bottom surface of the tray, a connecting plate 1 is installed on one side of the support member, a fixing rod is provided on the surface of the connecting plate 1, a roller 1 is rotatably installed on the surface of the fixing rod, and a linkage member is installed on the surface of the tray;

[0016] A cage separation assembly is connected to the upper end of the support frame, the cage separation assembly includes a driving motor, a reducer is installed at the output end of the driving motor, a driving rod is installed at the output end of the reducer, a driving roller is fixed on the surface of the driving rod, a cage separation plate is installed on the surface of the driving roller, one end of the driving rod is fixedly connected to a rotating ring, a fixing piece is rotatably connected to the outer side of the rotating ring, and the fixing piece is fixedly connected to the surface of the support frame.

[0017] Furthermore, a limiting member is installed on the surface of the fixing frame, a rotating shaft is rotatably connected to the inner side of the limiting member, and the connecting member is fixedly connected to the surface of the rotating shaft.

[0018] Furthermore, the two fixed shafts are fixedly connected to the surfaces of the fixing frame and the connecting frame respectively.

[0019] Furthermore, a lower limit switch and an upper limit switch are respectively installed at the lower end and the upper end of the support frame, and the linkage member cooperates with the upper limit switch.

[0020] Furthermore, the other end of the chain is in contact with the fixing rod located on the upper side.

[0021] Furthermore, two connecting plates are provided on both sides of the support member, two rollers are installed on the inner side of the two connecting plates, a limiting shaft is installed on the inner side of the two rollers, and the two rollers are attached to the surface of the support frame.

[0022] Furthermore, the guide rail tilting cylinder, the pallet lifting cylinder, the drive motor and the reducer are all connected to the PLC control system of the terminal.

[0023] Compared with the prior art, the beneficial effects achieved by this new method are:

[0024] (1) The utility model is provided with a tray lifting cylinder, and the tray can be raised and lowered through the cooperation of a roller and a chain, and no shielding is provided on both sides of the tray, so that the tray can be adapted to more chicken cages, and the cage separating machine can be more widely applicable.

[0025] (2) The utility model controls each time node through a PLC control system, so that the connection between multiple driving components can be through the PLC control system, so that each link can cooperate with each other, avoiding time differences between each link, and greatly reducing the probability of equipment failure.

[0026] (3) Most of the components of the utility model are connected by fixing bolts. The connection of the fixing bolts ensures that each component can be removed from the surface of the cage separator at any time, making maintenance work more convenient.

[0027] (4) The utility model sets a speed reducer on one side of the cage separation assembly, and utilizes the speed reduction effect of the speed reducer to prevent the cage separation sheet on the surface of the driving roller from rotating too fast, thereby preventing the cage from falling off the surface of the cage separation machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 The utility model is a three-dimensional diagram of a cage separating machine for unloading chicken cages.

[0029] Figure 2 The utility model is an internal stereogram of a cage separating machine for unloading chicken cages.

[0030] Figure 3 The utility model is a detailed structural diagram of a bearing plate of a cage separating machine for unloading chicken cages.

[0031] Figure 4 The utility model discloses a cage separating component structure diagram of a cage separating machine for unloading chicken cages.

[0032] Figure 5 The utility model is a cage separation machine for unloading chicken cages. Figure 1 Enlarged detail of point A in the middle.

[0033] Figure 6The utility model is a cage separation machine for unloading chicken cages. Figure 3 Enlarged detail of point B in the middle.

[0034] As shown in the figure: 1. Base; 2. Fixed frame; 3. Guide rail tilting cylinder; 4. Support frame; 5. Pallet lifting cylinder; 6. Pallet; 7. Cage assembly; 8. Lower limit switch; 9. Upper limit switch; 201. Limit member; 202. Rotating shaft; 301. Fixed shaft; 401. Connecting member; 402. Connecting frame; 403. Fixed plate; 404. Limit rod; 501. Roller; 502. Chain; 601. Support member; 602. Connecting plate 1; 603. Fixed rod; 604. Roller 1; 605. Connecting plate 2; 606. Roller 2; 661. Limit shaft; 607. Linkage member; 701. Drive motor; 702. Reducer; 703. Drive rod; 704. Drive roller; 705. Cage piece; 706. Rotating ring; 707. Fixed member. DETAILED DESCRIPTION

[0035] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0036] like Figures 1 to 6 As shown, a cage separating machine for unloading chicken cages includes a base 1, a cavity is opened inside the base 1, and a fixed frame 2 is installed through the cavity, and a guide rail tilting cylinder 3 located inside the fixed frame 2 is installed with fixed shafts 301 at its upper and lower ends, and a connecting piece 401, a connecting frame 402, a fixing plate 403 and a limit rod 404 are arranged on the surface of a support frame 4 connected to the inside of the fixed frame 2 to assist other parts to work, a roller 501 is installed on the upper end of a tray lifting cylinder 5 fixed to the inside of the fixing plate 403, and a chain 502 is arranged on the surface of the roller 501 to assist the tray 6 to rise and fall, and a support piece 6 is installed on the bottom surface of the tray 6 01 fixes the connecting plate 602, the fixing rod 603 located on the surface of the connecting plate 602 connects the roller 604, and a linkage part 607 is set on the surface of the tray 6 to cooperate with other components. The cage assembly 7 connected to the upper end of the support frame 4 is provided with a driving motor 701, and the driving motor 701 drives the driving rod 703 to rotate with the assistance of the reducer 702, so that the driving roller 704 on the surface of the driving rod 703 drives the cage piece 705 to rotate, and the rotating ring 706 located at one end of the driving rod 703 rotates inside the fixing part 707 fixed on the surface of the support frame 4.

[0037] A limiting member 201 is disposed on the surface of the fixing frame 2 , so that the rotating shaft 202 rotates inside the limiting member 201 , and a connecting member 401 connected to the supporting frame 4 is fixed on the surface of the rotating shaft 202 .

[0038] Through the above technical solution, when the guide rail tilting cylinder 3 drives the support frame 4 to change its angle, the limit of the rotating shaft 202 is used to ensure that the support frame 4 will not deviate from the original rotating track when changing its angle.

[0039] The two fixed shafts 301 on the surfaces of the fixing frame 2 and the connecting frame 402 can limit the guide rail tilting cylinder 3 .

[0040] Through the above technical solution, the guide rail tilting cylinder 3 can rotate the fixed shaft 301 during the process of driving the support frame 4 through the two fixed shafts 301, thereby ensuring that the angle change process can be carried out more smoothly.

[0041] A lower limit switch 8 and an upper limit switch 9 are installed on the lower and upper end surfaces of the support frame 4 .

[0042] Through the above technical solution, the position of the tray 6 can be limited by the lower limit switch 8 and the upper limit switch 9 when the tray 6 is lowered or raised to the lowest point or the highest point, so as to facilitate changing the movement direction of the tray 6.

[0043] The second connecting plates 605 are arranged on both sides of the support member 601 to install the second roller 606, so that the second roller 606 can rotate around the limiting shaft 661 installed on the inner side thereof and fit on the surface of the support frame 4.

[0044] Through the above technical solution, by limiting the position of roller 2 606, it can cooperate with roller 1 604 to ensure that the tray 6 is more stable during the lifting process.

[0045] The guide rail tilting cylinder 3, the pallet lifting cylinder 5, the driving motor 701 and the reducer 702 are connected to the PLC control system of the terminal.

[0046] Through the above technical solution, PLC is a programmable memory that stores instructions for executing operations such as logical operations, sequential control, timing, counting and arithmetic operations, and controls various types of mechanical equipment through digital or analog input and output to ensure that the linkage between the guide rail tilt cylinder 3, the pallet lifting cylinder 5, the drive motor 701 and the reducer 702 is closer to avoid time difference.

[0047] During use, when the user uses the cage separator for unloading chicken cages, the tray 6 is lowered to the lowest point, and the chicken cages to be unloaded are placed on the surface of the tray 6 in groups of ten. First, the guide rail tilting cylinder 3 is used to limit the support frame 4 through the connecting piece 401 and the rotating shaft 202, and the support frame 4 is tilted 45 degrees and laid down so that its upper end can contact the conveyor belt, and then the tray lifting cylinder 5 is started. During the lifting process, the tray 6 is driven to rise slowly with the assistance of the roller 501 and the chain 502. When the chicken cage is raised to the required height, the reducer 702 is driven by the driving motor 701 to drive the driving roller 704 to rotate through the driving rod 703, and the cage separation operation is performed using the rotating cage separation plate 705. After the distribution of the entire group of chicken cages is completed, when the upper limit switch 9 is turned downward, the hydraulic cylinder is reversed to restore, completing a set of cycles.

[0048] The electrical components appearing in this article are all connected to an external main controller and 220V AC power, and the main controller can be a conventional known device that controls a computer, etc. The specific implementation method of the present disclosure omits the detailed description of known functions and known components. To ensure the compatibility of the equipment, the operating methods used are consistent with the parameters of marketed equipment.

[0049] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

[0050] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.

Claims

1. A cage separation machine for unloading chicken cages, characterized in that ,include: A base (1), wherein a cavity is formed inside the base (1), and a fixing frame (2) is installed in the cavity inside the base (1); A guide rail tilting oil cylinder (3), wherein fixed shafts (301) are installed at both upper and lower ends of the guide rail tilting oil cylinder (3); A support frame (4), wherein the support frame (4) is located inside the fixing frame (2), and a connecting piece (401), a connecting frame (402), a fixing plate (403) and a limiting rod (404) are installed on the surface of the support frame (4); A pallet lifting cylinder (5), the pallet lifting cylinder (5) is fixedly connected to the inner side of the fixed plate (403), a roller (501) is rotatably mounted on the upper end of the pallet lifting cylinder (5), and a chain (502) is mounted on the surface of the roller (501); A tray (6), wherein the tray (6) is slidably connected to the surface of the limiting rod (404), a support member (601) is installed on the bottom surface of the tray (6), a connecting plate (602) is installed on one side of the support member (601), a fixing rod (603) is provided on the surface of the connecting plate (602), a roller (604) is rotatably installed on the surface of the fixing rod (603), and a linkage member (607) is installed on the surface of the tray (6); A cage assembly (7), wherein the cage assembly (7) is connected to the upper end of the support frame (4), and the cage assembly (7) comprises a driving motor (701), a reducer (702) is installed at the output end of the driving motor (701), a driving rod (703) is installed at the output end of the reducer (702), a driving roller (704) is fixed on the surface of the driving rod (703), a cage sheet (705) is installed on the surface of the driving roller (704), one end of the driving rod (703) is fixedly connected to a rotating ring (706), a fixing member (707) is rotatably connected to the outer side of the rotating ring (706), and the fixing member (707) is fixedly connected to the surface of the support frame (4).

2. A cage separating machine for unloading chicken cages according to claim 1, characterized in that: A limiting member (201) is installed on the surface of the fixing frame (2), a rotating shaft (202) is rotatably connected to the inner side of the limiting member (201), and the connecting member (401) is fixedly connected to the surface of the rotating shaft (202).

3. A cage separation machine for unloading chicken cages according to claim 1, characterized in that: The two fixed shafts (301) are respectively fixedly connected to the surfaces of the fixing frame (2) and the connecting frame (402).

4. A cage separating machine for unloading chicken cages according to claim 1, characterized in that: A lower limit switch (8) and an upper limit switch (9) are respectively installed at the lower end and the upper end of the support frame (4), and the linkage member (607) cooperates with the upper limit switch (9).

5. The cage separating machine for unloading chicken cages according to claim 1, characterized in that: The other end of the chain (502) is in contact with the fixing rod (603) located on the upper side.

6. The cage separating machine for unloading chicken cages according to claim 1, characterized in that: The support member (601) is provided with a second connecting plate (605) on both sides, the second connecting plate (605) is installed with a second roller (606) on the inner side, the second roller (606) is installed with a limiting shaft (661) on the inner side, and the second roller (606) is attached to the surface of the support frame (4).

7. The cage separating machine for unloading chicken cages according to claim 1, characterized in that: The guide rail tilting cylinder (3), the pallet lifting cylinder (5), the drive motor (701) and the reducer (702) are all connected to the PLC control system of the terminal.

Images